In this work, TiSiN/AlTiN multilayer film was deposited on cemented-carbide solid end mill tools by cathodic arc evaporation. The multilayer consisted of CrN buffer layer, Al0.67Ti0.33N adhesion layer, Ti0.9Si0.1N/Al0.67Ti0.33N alternate layer, and Ti0.9Si0.1N outlayer. An investigation on microstructure, mechanical properties, high-temperature wear rate, and milling performance of TiSiN/AlTiN multilayer film was conducted. The results indicate that the as-deposited TiSiN/AlTiN film exhibits a mixture phase of fcc-TiN and fcc-(Ti, Al)N. The hardness and elastic modulus of the TiSiN/AlTiN film are 41.7 ± 1.6 GPa and 340 ± 17 GPa, respectively. The wear rate of TiSiN/AlTiN film changes slightly when the experiment temperature is below 400°C, and then increases with the temperature increases to 600°C. Indentation hardness of TiSiN/AlTiN changes can be maintained above 40 GPa upon annealing to 800°C. However, the hardness of the film decreases from above 40 GPa to ⁓30.6 GPa when the annealing temperature increases to 1000°C. During dry milling, the TiSiN/AlTiN film reduces the adhesion between the coated tool and machined material SKD 11, leading to a low cutting force and cutting temperature.
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