Critical Cooling Rate Research Articles

Critical Cooling Rate of Fast-Crystallizing Polyesters: The Example of Poly(alkylene trans-1,4-cyclohexanedicarboxylate)

Controlling the cooling rate experienced by a material during a manufacturing process is a challenge and a major issue. Industrial processing techniques are very diverse and may involve a whole range of cooling rates, which are sometimes extremely high for small and/or thin manufactured parts. For polymers, the cooling rate has consequences on both the microstructure and the time-dependent properties. The common cooling rates associated with conventional calorimetric measurements are generally limited to a few tens of degrees per minute. This work combines several calorimetric techniques (DSC, modulated-temperature DSC, stochastically-modulated DSC and Fast Scanning Calorimetry) to estimate the critical cooling rate required to melt-quench fast-crystallizing polyesters to their fully amorphous state, based on the example of a series of poly(alkylene trans-1,4-cyclohexanedicarboxylate) (PCHs) with a number of methylene groups in the main structure of the repeating unit nCH2 varying from 3 to 6. The even-numbered ones require faster cooling rates (about 3000 K s−1 for nCH2 = 4, between 500 and 1000 K s−1 for nCH2 = 6) compared to the odd-numbered ones (between 50 K min−1 and 100 K s−1 for nCH2 = 3, between 10 and 30 K min−1 for nCH2 = 5).

Vitrification cryopreservation of ligaments based on zwitterionic betaine

Ligament cryopreservation enables a prolonged shelf life of allogeneic ligament grafts, which is fundamentally important to ligament reconstruction. However, conventional cryopreservation techniques fail to eliminate the damage caused by ice crystal growth and the toxicity of cryopreservation agents (CPAs). Here, we report a novel CPA vitrification formulation primarily composed of betaine for ligament cryopreservation. Comprehensive optimization was conducted on the methods for vitrification and rewarming, as well as the loading and unloading conditions, based on the critical cooling rate (CCR), critical warming rate (CWR), and permeation properties of the cryoprotectant. Using biomechanical and histological level tests, we demonstrate the superior performance of our method in ligament cryopreservation. After 30 days of vitrification cryopreservation, parameters such as the Young's modulus, tensile stress, denaturation temperature, and glycosaminoglycans (GAGs) content of the ligament remained essentially unchanged. This work pioneers the application of ice-free cryopreservation for ligament and holds great potential for improving the long-term storage of ligament, providing valuable insights for future technique development.

Controlling glass forming kinetics in 2D perovskites using organic cation isomers.

The recent discovery of glass-forming metal halide perovskites (MHPs) provides opportunities to broaden the application domain beyond traditionally celebrated optoelectronic research fueled by associated crystalline counterparts. In this regard, it is crucial to diversify the compositional space of glass-forming MHPs and introduce varied crystallization kinetics via synthetic structural engineering. Here, we compare two MHPs with slightly varying structural attributes, utilizing isomer organic cations with the same elemental composition, and demonstrate how this change in functional group position impacts the kinetics of glass formation and subsequent crystallization by multiple orders of magnitude. (S)-(-)-1-(1-Naphthyl)ethylammonium lead bromide (S(1-1)NPB) exhibits a lower melting point (Tm) of 175 °C and the melt readily vitrifies under a critical cooling rate (CCR) of 0.3 °C s-1. In contrast, (S)-(-)-1-(2-naphthyl)ethylammonium lead bromide (S(1-2)NPB) displays a Tm ∼193 °C and requires a CCR of 2500 °C s-1, necessitating the use of ultrafast calorimetry for glass formation and study of the underlying kinetics. The distinct Tm and glass-formation kinetics of the isomer MHPs are further understood through a combination of calorimetric and single-crystal X-ray diffraction studies on their crystalline counterparts, highlighting the influence of altered organic-inorganic hydrogen bonding interactions and entropic changes around melting, providing insights into the factors driving their divergent behaviors.

Analysis of Critical Cooling Rate and Glass Forming Ability of Amorphous Alloys in Perspective of Bulk Metallic Glasses

Analysis of Critical Cooling Rate and Glass Forming Ability of Amorphous Alloys in Perspective of Bulk Metallic Glasses

Perspective: A Guide to Successful ml to L Scale Vitrification and Rewarming

Cryopreservation by vitrification to achieve an "ice free" glassy state is an effective technique for preserving biomaterials including cells, tissues, and potentially even whole organs. The major challenges in cooling to and rewarming from a vitrified state remain ice crystallization and cracking/fracture. Ice crystallization can be inhibited by the use of cryoprotective agents (CPAs), though the inhibition further depends upon the rates achieved during cooling and rewarming. The minimal rate required to prevent any ice crystallization or recrystallization/devitrification in a given CPA is called the critical cooling rate (CCR) or critical warming rate (CWR), respectively. On the other hand, physical cracking is mainly related to thermomechanical stresses, which can be avoided by maintaining temperature differences below a critical threshold. In this simplified analysis, we calculate ΔT as the largest temperature difference occurring in a system during cooling or rewarming in the brittle/glassy phase. This ΔT is then used in a simple "thermal shock equation" to estimate thermal stress within the material to decide if the material is above the yield strength and to evaluate the potential for fracture failure. In this review we aimed to understand the limits of success and failure at different length scales for cryopreservation by vitrification, due to both ice crystallization and cracking. Here we use thermal modeling to help us understand the magnitude and trajectory of these challenges as we scale the biomaterial volume for a given CPA from the milliliter to liter scale. First, we solved the governing heat transfer equations in a cylindrical geometry for three common vitrification cocktails (i. e., VS55, DP6, and M22) to estimate the cooling and warming rates during convective cooling and warming and nanowarming (volumetric heating). Second, we estimated the temperature difference (ΔT) an d compared it to a tolerable threshold ( ΔTmax) based on a simplified "thermal shock" equation for the same cooling and rewarming conditions . We found, not surprisingly, that M22 achieves vitrification more easily during convective cooling and rewarming for all volumes compared to VS55 or DP6 due to its considerably lower CCR and CWR. Further, convective rewarming (boundary rewarming) leads to larger temperature differences and smaller rates compared to nanowarming (volumetric rewarming) for all CPAs with increasing failure at larger volumes. We conclude that as more and larger systems are vitrified and rewarmed with standard CPA cocktails, this work can serve as a practical guide to successful implementation based on the characteristic length (volume/surface area) of the system and the specific conditions of cooling and warming.

Effect of Alloying Elements on Pearlite Critical Cooling Rate of U75V Rail-steel

Effect of Alloying Elements on Pearlite Critical Cooling Rate of U75V Rail-steel

Machine Learning Prediction of the Critical Cooling Rate for Metallic Glasses from Expanded Datasets and Elemental Features

Machine Learning Prediction of the Critical Cooling Rate for Metallic Glasses from Expanded Datasets and Elemental Features

Critical Cooling Rate of Martensitic Transformation in Solution-treated Spheroidal Graphite Cast Iron with 24% Ni and 12%Co

Critical Cooling Rate of Martensitic Transformation in Solution-treated Spheroidal Graphite Cast Iron with 24% Ni and 12%Co

Design of Fe-based nanocrystalline alloys with superior magnetization and manufacturability

Fe-based alloys with a nanocrystalline-amorphous nanostructure exhibit superior soft-magnetic performances; however they generally suffer from the low magnetization because of their heavy doping for an acceptable manufacturability. In this study, we proposed a revolutionary nanostructure-construction concept based on preforming dense nuclei in the melt-quenching process with a critical cooling-rate and refining the nano-structure via transient metalloid-rich interfaces. A novel alloy composition of Fe85.5B10Si2P2C0.5 was developed via our multi-metalloid stabilization and critical formability strategies by using a total of only 4.6 wt. % light metalloids. This unique alloy design effort leads to unprecedented magnetic properties with the super-high Bs of 1.87 T and µe of 1.0–2.5 × 104, which outperform all commercial counterparts and have a high potential to substitute for commercial bulk Si-steels currently used for soft-magnetic applications. This hetero-structuring and lean-alloying strategy provides a paradigm for the next-generation of magnetic materials.

Critical Cooling Rate Prediction by the Reduced Glass Temperature and Fragility Index

The reduced glass transition temperature (Trg) and fragility index (m) are both used to predict the critical cooling rate (Rc). When either Trg or m is individually used to predict log10(Rc), a large deviation occurrs in the prediction of log10(Rc) because both of the corresponding correlations have low coefficients of determination (R2). The R2 value increases from either 0.33 (by using only Trg) or 0.68 (by using only m) to 0.91 by using both Trg and m. Therefore, the glass‐forming ability (GFA) is estimated more accurately when Trg and m are both applied to predict log10(Rc) through a binary linear regression analysis.

Solidification Behavior of CaO–SiO2–Al2O3 Mold Fluxes Containing MgO and Low TiO2 Content Using Single Hot Thermocouple Technique (SHTT): Continuous‐Cooling‐Transformation (CCT) and Viscosity Analysis

The effect of MgO and low TiO2 content on the solidification of CaO–SiO2–Al2O3 based mold fluxes is investigated. The crystallization and viscosity behaviors are analyzed using single hot thermocouple technique (SHTT) and rotating viscometer, respectively. Continuous‐cooling‐transformation (CCT) results point to an increase of critical cooling rate (CCR) with increasing MgO content. Conversely, the presence of TiO2 seems to mitigate the effect of MgO on the crystallization due to the strong glass former characteristic of titanium dioxide. Viscosity measurements show an increase with increasing MgO content in slags containing TiO2. Break temperatures (Tbr) are compared to the onset crystallization temperatures from CCT experiments. Scanning electron microscopy (SEM) and X‐ray diffraction (XRD) analysis results indicate the presence of melilite (Al2Ca2Mg0.5O7Si1.5) for all samples of mold flux containing both MgO and TiO2.

Convergence of the Critical Cooling Rate for Protoplanetary Disk Fragmentation Achieved: The Key Role of Numerical Dissipation of Angular Momentum

Abstract We carry out simulations of gravitationally unstable disks using smoothed particle hydrodynamics (SPH) and the novel Lagrangian meshless finite mass (MFM) scheme in the GIZMO code. Our aim is to understand the cause of the nonconvergence of the cooling boundary for fragmentation reported in the literature. We run SPH simulations with two different artificial viscosity implementations and compare them with MFM, which does not employ any artificial viscosity. With MFM we demonstrate convergence of the critical cooling timescale for fragmentation at . Nonconvergence persists in SPH codes. We show how the nonconvergence problem is caused by artificial fragmentation triggered by excessive dissipation of angular momentum in domains with large velocity derivatives. With increased resolution, such domains become more prominent. Vorticity lags behind density, due to numerical viscous dissipation in these regions, promoting collapse with longer cooling times. Such effect is shown to be dominant over the competing tendency of artificial viscosity to diminish with increasing resolution. When the initial conditions are first relaxed for several orbits, the flow is more regular, with lower shear and vorticity in nonaxisymmetric regions, aiding convergence. Yet MFM is the only method that converges exactly. Our findings are of general interest, as numerical dissipation via artificial viscosity or advection errors can also occur in grid-based codes. Indeed, for the FARGO code values of significantly higher than our converged estimate have been reported in the literature. Finally, we discuss implications for giant planet formation via disk instability.

Correlation between microstructure and intergranular corrosion behavior of low delta-ferrite content AISI 316L aged in the range 550–700 °C

Abstract The microstructure and the phase identification of austenitic stainless steel AISI 316L with low δ-ferrite content (δ ≤ 1%) and aged for up to 80 000 h at temperatures ranging from 550 to 700 °C were investigated by using an optical microscope (OM), a scanning electron microscope (SEM) and a transmission electron microscope (TEM). Local changes of chromium content, resulting from nucleation and growth of chromium-rich phases during aging, were quantitatively assessed by energy dispersive X-ray spectroscopy (EDX) in the scanning transmission electron microscope (STEM). The intergranular corrosion behavior (IGC) of annealed and aged specimens was evaluated using the double loop electrochemical potentiokinetic reactivation (DL-EPR) and completed by IGC morphologies according to the ASTM A262 practice A standard. The results showed that δ-ferrite decomposed gradually into M 23 C 6 at 550 °C and decomposed totally into intermetallic phases (σ, η, χ, and R) and into secondary austenite (γ r ) at temperatures equal to or higher than 650 °C. Similarly γ-austenite decomposed into M 23 C 6 carbide at 550 °C and into intermetallic phases such as η and σ in addition to carbide, at higher temperatures. The time-temperature-sensitization diagram (TTS) was established and used to calculate the critical cooling rate (CCR) that prevents IGC sensitization. The analysis of IGC results leads to the conclusion that sensitization-desensitization is still controlled by the characteristics of chromium-depleted area surrounding austenite grain boundary regions. No significant effect of remained δ-ferrite and derived components on the corrosion behavior of AISI 316 L containing 1% of δ-ferrite.

Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature (Ms), critical cooling rate (CR), volume fraction of martensite, and tensile properties has been studied.

Effects of RE on Critical Cooling Rate of Bearing-B Steel

The law of phase change of bearing-B steel during continual cooling was studied by adopting dilatometer. The CCT curves of bearing-B steel were drawn, and the effects of RE on critical cooling rates were studied. The experimental results show that the start temperatures of martensite TM was decreased from 438 to 404°C. The critical cooling rate was simultaneously decreased from 33 to 15°C/s.

The Critical Cooling Rate of Fe-Based Mono-Sized Spherical Particles with Fully Glassy Phase

A new method to evaluate the critical cooling rate, Rc of Fe-based metallic glass alloy was proposed and discussed. [(Fe0.5Co0.5)0.75B0.2Si0.05]96Nb4 alloy particles were prepared with narrow size distribution and high sphericity by Pulsated Orifice Ejection Method in Ar, He and 50%Ar+50%He mixed atmosphere, respectively. Phase transition of a particle from amorphous to amorphous-crystalline and fully crystalline occurred with the increase of particle diameter. Rc of the formation of fully amorphous phase was estimated to be in the range of 700-1100 K/s, lower than that measured by time-temperature transformation diagram of bulk metallic alloy. No change of Rc occurred in Ar, He or 50%Ar+50%He mixed atmosphere, which proved it an effective method to evaluate the critical cooling rate of Fe-based metallic glass alloy.

Studies on Welding and Sensitization of Chrome–Manganese Austenitic Stainless Steel

The standard composition of austenitic stainless steel (ASS) includes Cr and Ni. However, due to rising cost of Ni, search for suitable alternative is always on. Manganese, on account of being an austenite stabilizer, can be considered as a replacement of Ni. Chrome–manganese steel (part of 200 series of ASS) contains chromium (≤15%) and low nickel. However, there is not enough confidence about their service life. Present work is an attempt to study the effect of welding and sensitization characteristics of this steel. The heat affected zone (HAZ) is identified microstructurally as per ASTM standard A262 Practice A test. Time temperature sensitization (TTS) diagram is established and critical cooling rate (CCR) is estimated. double loop electrochemical potentiokinetic reactivation (DLEPR) technique is used to quantify degree of sensitization (DOS) for heat treated and welded samples. The DOS for thermally aged sample at 750°C for 180 min is found to be 32.56% whereas for welded sample it is 31.30%. The results are discussed and mechanism of micro-structural changes due to welding of such steel is suggested.

Critical Cooling Rate and Design of Mould Cooling System for Hot Forming of High-Strength Sheet

High-strength sheet including 2MnB5 Boron and magnesium alloy sheet is the material commonly used in modern machinery, which is easy to induce problems such as excessive rebound, cracking, forming force increase, easy mould wear and the like. The heat analysis of 2MnB5 Boron and magnesium alloy sheet hot stamping forming process and experiments indicate that the transition process from Austenite to Martensite by controlling the sheet heating and cooling temperature is the foundation of heat forming. Only when the cooling rate reaches or surpasses the critical cooling rate, Austenite can be transformed to Martensite directly. Critical cooling rate of sheet is related to the elements of critical water flow rate, mould cooling system design, cooling medium, dented mould medium and the like. Under the condition that the elements of mould structure, cooling system, cooling medium and the like are defined, critical cooling rate is a constant value. As a result, through controlling critical water flow rate, hot forming transition process and hot forming requirements can be guaranteed to overcome the excessive rebound, cracking, forming force increase, easy mould wear and the like in hot forming process.

Relation between Molten Cast Iron and Critical Cooling Rate for Chilling Tendency

Relation between Molten Cast Iron and Critical Cooling Rate for Chilling Tendency

Nodule Count and Critical Cooling Rate of Chill Formation of Molten Spheroidal Graphite Cast Iron

Nodule Count and Critical Cooling Rate of Chill Formation of Molten Spheroidal Graphite Cast Iron