In order to investigate the sintering behaviours of different types of filler sands (chromite-based, zircon-based, and silica-based) with high-chromium stainless steel grades ( w[Cr] = 11.70% and 16.26%), laboratory experiments were carried out at 1600°C in an inert atmosphere. It is found that the high content of Cr in stainless steel promotes the formation of Cr2O3 in the liquid phase of these sintered filler sands, thereby significantly affecting the sintering of the filler sands. Compared with the elements of Mn and Al in conventional steel grades, the Cr element in stainless steel shows a different impact on the sintering of filler sands. The sintering of chromite-based sands is restricted by the rise of Cr content in stainless steel, whereas the dissolved Cr in the steels enhances the sintering of zircon-based and silica-based filler sands. Chromite-based filler sands are recommended for stainless steel. Because the melting point of the liquid phase is significantly influenced by the content of (Cr2O3 + Al2O3), the contents of Al2O3 and Cr2O3 in chromite-based sands should be accordingly adjusted for stainless steel.
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