Corrosion Resistance Of Stainless Steel Research Articles

Enhancing corrosion resistance of 316L stainless steel through electrochemical deposition of polyaniline coatings in acidic environments

AbstractStainless steel is widely used because of its excellent corrosion resistance in typical environments. However, it is susceptible to corrosion in acidic media, therefore, to address this issue, the electrochemical deposition of polyaniline coatings on 316L stainless steel was investigated using cyclic voltammetry at different potential windows and scan rates. The successful polymerization and surface morphology were analyzed using Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM), respectively. Moreover, thermal stability of the PANI coating was assessed through thermo gravimetric analysis while the corrosion behavior of bare and coated steels immersed in 1M H2SO4 was studied using electrochemical impedance spectroscopy (EIS). Based on the Nyquist plots obtained from the EIS revealed that the corrosion resistance of the PANI coating improved significantly with a decrease in scan rate and by limiting the upper potential, especially during longer exposure times up to 72 h. Results suggest that controlling the deposition parameters and optimizing the electrochemical conditions can lead to even greater improvements in the corrosion resistance of the stainless steel. These findings offer valuable insights for researchers and engineers in the field of materials science and corrosion protection, enabling them to develop more precise and efficient strategies for enhancing the durability and performance of stainless steel in acidic environments.

Thin Layers of Cerium Oxynitride Deposited via RF Sputtering.

Thin films of transition metal oxides and oxynitrides have proven highly effective in protecting stainless steels against corrosion in both chemically aggressive environments and biological fluids. In the present work, cerium zirconium oxynitride thin films were deposited to enhance the corrosion resistance of surgical-grade stainless steel to be used in osteosynthesis processes. Two techniques were employed: co-sputtering and radiofrequency (RF) sputtering, and the morphology and corrosion efficiency of the coatings deposited by each technique were evaluated. X-ray diffraction, X-ray photoelectron spectroscopy and field emission transmission electron microscopy were used to characterize the morphological and chemical structure, respectively. Additionally, the corrosion resistance of the oxynitride-coated surgical grade stainless steel system (ZrCeOxNy-AISI 316L) was assessed using Hank's solution as the corrosive electrolyte, to determine its resistance to corrosion in biological media. The results show that ZrCeOxNy coatings increase the corrosion resistance of surgical grade stainless steel by two orders of magnitude and that the Ce(III)/Ce(IV) equilibrium decreases the corrosion rate, thereby increasing the durability of the steel in a biological environment. The results show that Ce coatings increase the corrosion resistance of surgical grade stainless steel by two orders of magnitude and that the Ce(III)/Ce(IV) equilibrium decreases the corrosion rate, thereby increasing the durability of the steel in a biological environment.

EFFECT OF Ce ON THE MICROSTRUCTURE AND PROPERTIES OF 27Cr-4Mo-2Ni SUPER-FERRITIC STAINLESS STEEL WITH 800 °C AGING

The influence of Ce additions on the microstructure and properties of 27Cr-4Mo-2Ni super-ferritic stainless steel during 800 °C aging was systematically investigated via thermodynamic calculations, microstructural characterizations, impact and corrosion measurements. The results indicated that with an increase of Ce content from 0.00 w/% to 0.050 w/%, Al2O3 wrapped by TiNb(CN) were gradually modified into CeAlO3 wrapped by TiNb(CN), spheroidal Ce2O3, and Ce2O2S, the ferrite grain was noticeable refined, the  phase changed from continuously distributed with a coarser size to dispersedly distributed with a tiny size accompanied by an increase in number, the impact toughness of super-ferritic stainless was improved at 25 °C, and the cleavage facets at the morphology of a fully brittle fracture becomes smaller, the uniform corrosion resistance of super-ferritic stainless steel to 40 vol.% H2SO4 were enhanced especially at 60 °C.

Effect of Shot Peening Parameters on Surface Properties and Corrosion Resistance of 316L Stainless Steel

Effect of Shot Peening Parameters on Surface Properties and Corrosion Resistance of 316L Stainless Steel

Enhancing the corrosion resistance of high Mo S31254 super austenitic stainless steel using grain boundary engineering

Super austenitic stainless steel (SASSs) with a high Mo content exhibit excellent resistance to intergranular corrosion (IGC), Its mechanical properties mainly depend on solid solution strengthening. Meanwhile, grain boundary engineering (GBE) can simultaneously improve the corrosion resistance and mechanical properties of Mo-rich austenitic stainless steel using the resistance to IGC of Mo. However, recrystallization annealing is extremely difficult due to the sensitive precipitation of Cr-rich and Mo-rich precipitations in SASSs. Therefore, this study explores the effect of large deformation, high temperature, and short-time annealing on the corrosion resistance of SASSs. The results show that a recrystallized organization with an average grain size of 13.3 μm was prepared by 50% cold rolling deformation and 2 min high-temperature short-time annealing at 1150 °C. The highest percentage of Σ3 GBs is about 34%, the percentage of other low-energy GBs is relatively low (only about 6%), and the rest are random high-angle grain boundaries (RHAGBs), which account for about 60%. It can be seen the corrosion resistance of random GBs after GBE treatment is superior to that of solution treatment. Meanwhile, medium-temperature aging improved the resistance to IGC of SASSs, especially after aging at 450 ℃, a small amount of Mo is enriched along the GBs, which promotes the formation of Cr2O3 and Mo-rich oxides in the passivation film and improves the corrosion resistance. The above results provide guidance for improving the corrosion resistance of Mo-rich austenitic stainless steels.

Experimental Investigation of Producer Gas Effects on Coated Pipelines in Biomass Downdraft Gasifier System

Abstract This research examines the performance of epoxy, ceramic, and graphene coatings on stainless steel 316 in a producer gas environment, focusing on corrosion and erosion resistance. This research aimed to identify the most effective coating for applications in harsh gasification environments. In this research, various analyses, including microstructural examination, hardness and weight measurements, FESEM analysis, and EDAX analysis, were conducted to evaluate the performance of the coatings. The producer gas was passed on to all the coated samples for a period of 100 hours. The significant findings include the superior corrosion and erosion resistance of ceramic-coated stainless steel, as evidenced by low weight fluctuations, maintained hardness levels, and elemental stability. Graphene coatings exhibit high hardness but increased porosity, raising concerns about durability, while epoxy coatings are vulnerable to gas-induced structural alterations. The inclusion rating analysis underscored the ceramic coatings' ability to preserve consistent material properties. Overall, ceramic coatings have emerged as the preferred option for gasification environments due to their structural resilience, inclusion integrity, and elemental stability. Considering the inclusion integrity, mechanical strength, weight stability, and elemental stability, ceramic-coated stainless steel 316 samples exhibit better resistance toward producer gas influence. This research contributes valuable insights for material selection in applications exposed to harsh gasification environments, emphasizing the importance of coating selection for long-term durability and performance.

Enhanced Long-Term Corrosion Resistance of 316L Stainless Steel by Multilayer Amorphous Carbon Coatings.

Diamond-like carbon (DLC) coatings are effective in protecting the key components of marine equipment and can greatly improve their short-term performance (1.5~4.5 h). However, the lack of investigation into their long-term (more than 200 h) performance cannot meet the service life requirements of marine equipment. Here, three multilayered DLC coatings, namely Ti/DLC, TiCx/DLC, and Ti-TiCx/DLC, were prepared, and their long-term corrosion resistance was investigated. Results showed that the corrosion current density of all DLC coatings was reduced by 1-2 orders of magnitude compared with bare 316L stainless steel (316Lss). Moreover, under long-term (63 days) immersion in a 3.5 wt.% NaCl solution, all DLC coatings could provide excellent long-term corrosion protection for 316Lss, and Ti-TiCx/DLC depicted the best corrosion resistance; the polarization resistances remained at ~3.0 × 107 Ω·cm2 after immersion for 63 days, with more interfaces to hinder the penetration of the corrosive media. Meanwhile, during neutral salt spray (3000 h), the corrosion resistance of Ti/DLC and TiCx/DLC coatings showed a certain degree of improvement because the insoluble corrosion products at the defects blocked the subsequent corrosion. This study can provide a route to designing amorphous carbon protective coatings for long-term marine applications in different environments.

Fabrication of High Corrosion Resistant Stainless Steel Containing Mo-rich Grain

Fabrication of High Corrosion Resistant Stainless Steel Containing Mo-rich Grain

Study on the Effect of Microstructure and Inclusions on Corrosion Resistance of Low-N 25Cr-Type Duplex Stainless Steel via Additive Manufacturing.

Duplex stainless steels are widely used in many fields due to their excellent corrosion resistance and mechanical properties. However, it is a challenge to achieve duplex microstructure and excellent properties through additive manufacturing. In this work, a 0.09% N 25Cr-type duplex stainless steel was prepared by additive manufacturing (AM) and heat treatment, and its corrosion resistance was investigated. The results show that, compared with S32750 duplex stainless steel prepared by a conventional process, the combination value of film resistance and charge transfer resistance of AM duplex stainless steel was increased by 3.2-5.5 times and the pitting potential was increased by more than 100 mV. The disappearance of residual thermal stress and the reasonable distribution of Cr and N elements in the two phases are the reasons for the improvement of the corrosion resistance of AM duplex stainless steel after heat treatment. In addition, the extremely high purity of AM duplex stainless steel with no visible inclusions resulted in a higher corrosion resistance exhibited at lower pitting-resistance-equivalent number values.

High-throughput first-principles study on the effect of Ni segregation on the formation of Cr-depleted zone and corrosion resistance of S32205 duplex stainless steels

Recent studies have found that in the absence of Cr carbide precipitation, co-segregation of Cr and other elements at the interface between α-Fe and γ-Fe can also lead to the formation of Cr-depleted zones, leading to intergranular corrosion. The study employed three-dimensional atomic probes, focused ion beams, and high-throughput first-principles calculation techniques to investigate the impact of Ni atoms on the α-Fe/γ-Fe interface of UNS S32205 duplex stainless steels. The goal was to analyze the formation of Cr-depleted zones and interface corrosion resistance. The results indicate that both Ni and Cr atoms are segregated at the interface between α-Fe and γ-Fe phases; The strong interaction between Ni and Cr atoms hinders Cr segregation at the interface and slows down the formation of Cr-depleted zones; co-segregation of Ni and Cr can improve the stability of the α-Fe/γ-Fe phase interface, reduce the generation of microcracks, and reduce the stability of Cl atom adsorption in the cracks. This establishes the theoretical basis for further suppressing the formation of Cr-depleted zones and preventing intergranular corrosion.

The Construction Industry Employs Corrosion Protection Mechanisms

Corrosion-resistant steels are becoming more prevalent in contemporary manufacturing due to their expanding range of applications. They are increasingly utilized in the construction, marine, and shipbuilding industries. They are a crucial category of long-lasting structural materials. Simultaneously, these construction materials might become highly susceptible to localized corrosion damage in specific situations. The theoretical section illustrates stainless steel categorization. The text describes the corrosion resistance of stainless steels and the various elements that influence it. The text provides a comprehensive description of all corrosion mechanisms, with a particular focus on the genesis of pitting corrosion and the impact of external influences on this specific corrosion mechanism. The study focuses on the impact of changing the chloride concentration in aqueous acids on pitting corrosion development. The experimental phase of the study involved conducting electrochemical corrosion tests to investigate the effect of chloride on stainless steel corrosion resistance. The experiments used austenitic stainless steels (AISI 321, AISI 316L, and UNS S31050), as well as duplex steel (AISl 2304) and superduplex stainless steel (AlS 2507). We tested these materials in water containing varying levels of chloride (50 ppm Cl, 1900 ppm Cl, and 19000 ppm Cl). We then measured and analyzed the electrochemical corrosion parameters. Following the experimental phase, the data was examined, and a conclusion was reached based on the findings. Kijune mentioned the topics of building construction, stainless steel, corrosion, and chlorides. DOI: https://doi.org/10.52783/tjjpt.v45.i02.6371

Inhibition of the second phase precipitation and improvement of intergranular corrosion resistance by boron segregation at the grain boundary of S31254 superaustenitic stainless steel

The inhibition of Mo segregation and phase precipitation is vital for improving the hot workability and corrosion resistance of superaustentic stainless steels (SASS). The boron non-equilibrium segregation of S31254 SASS was implemented through solid solution, air cooling, and diffusion at low-temperature treatment (SADT). The precipitation process and intergranular corrosion (IGC) of S31254 SASS with various boron distributions were researched at a sensitive temperature. The second phases were observed and identified by SEM and TEM. IGC susceptibility was evaluated by double-loop potentiodynamic reactivation (DL-EPR) measurements. The SADT treatment promoted more segregation of B at the grain boundary, leading to lower amounts of grain boundary precipitation before aging for 6 h. The decrease of σ phases in B-regulated samples enhances the IGC resistance, compared with the samples without B addition specimens.

Enhanced the SRB corrosion resistance of 316L stainless steel via adjusting the addition of Cu and Ce elements

316L stainless steel (SS) is the key raw material for the preparation of high-performance oil and gas pipelines, but even 316L with excellent properties will be attacked by sulfate-reducing bacteria (SRB) corrosion. Excellent antibacterial effects have been obtained in other SS systems by doping antibacterial elements. However, the current research on the preparation of antibacterial 316L SS is not comprehensive, and the quantitative analysis of the antibacterial mechanism and doping elements is still unclear. In this paper, the SS with Cu and Ce added were prepared by vacuum induction melting. Then the homogenization treatment combined with hot rolling was used to improve the structure segregation and mechanical properties. Further, the weight loss tests and electrochemical tests were conducted to evaluate the corrosion resistance of SS, the corrosion products and morphology were analysed, and the deformation structure was characterized to clarify the corrosion mechanism of the modified SS and quantify the doping elements. The results indicate that the microstructure after homogenization is mainly austenite, and with the increase of Ce content, the Ce-rich phase segregates. The inhibitory effect of Cu on SRB can be explained by the destructive effect of Cu ions on cell membranes. On this basis, adding a low content of Ce element can increase the permeability of the SRB cell wall and further enhance the attack effect of Cu ions on the cell membrane. The corrosion behavior of alloys shows the deformation structure dependence, with crystal defects and segregation increasing the corrosion rate. The optimal addition amount of Ce is 0.18 wt%, and the strength and elongation of SS are 511.18 MPa and 108.2%, respectively.

Effect of Nitrogen on the Corrosion Resistance of 6Mo Super Austenitic Stainless Steel

6Mo super austenitic stainless steel (SASS) with nitrogen contents of 0.2 and 0.4 (wt.%) was melted, and solution treatments at 1100, 1180, and 1250 °C for 30 min were performed. The effects of nitrogen on the microstructure and pitting resistance of the two steels that signed as 0.2N and 0.4N samples were investigated. At a heat-treatment temperature of 1180 °C, the alloy demonstrates the highest corrosion resistance, attributed to the combined effects of grain size and precipitates. The structure of the passivation film changes with increasing nitrogen content, with the Cr/Fe ratio is significantly higher in the 0.4N sample compared to the 0.2N sample. Moreover, the increase in nitrogen content results in thicker Cr and Mo oxide layers and higher levels of NH3 and NH4+, thereby improving the corrosion resistance of the stainless steel.

Electrochemical properties of MnSe inclusions and improving the pitting corrosion resistance of stainless steel via Se microalloying

Controlling the electrochemical properties of non-metallic inclusions is of substantial interest in the design of corrosion-resistant alloys. To the best of our knowledge, the dissolution and pitting corrosion behavior of selenide inclusions in stainless steels and the improvement of the pitting corrosion resistance of type 304 stainless steels via Se microalloying have not been investigated. In this study, stainless steel specimens containing artificial MnS and MnSe inclusions were fabricated via spark plasma sintering to systematically investigate their electrochemical properties. The superior pitting corrosion resistance and dissolution resistance of MnSe to those of MnS were demonstrated. The results obtained from the sintered specimens were applied to improve the pitting corrosion resistance of type 304 stainless steels via Se microalloying. Adding a trace amount of Se (0.005 mass%) altered the readily soluble sulfide inclusions to dissolution-resistant selenide-type inclusions, resulting in improved pitting corrosion resistance of type 304 stainless steel.

CORROSION EVALUATION OF LPBF-MANUFACTURED DUPLEX STAINLESS STEEL

In this study, the effect of as built and heat-treated additively manufactured 2507 super duplex stainless steel (SDSS) on electrochemical corrosion performance was examined. The corrosion was studied by Tafel polarization and electrochemical impedance spectroscopy (EIS) methods in a 3.5% NaCl solution. For this purpose, the as-built and heat-treated printed samples (solution annealed and stress-relieved) were examined by LOM/SEM and X-ray diffraction to evaluate the phase changes of steel at different processing stages. The correlation between corrosion resistance, structure, and heat treatment was assessed. As a result of the very fast cooling rate of the LPBF process, SDSS reveals ferrite as the major phase in the printed samples. To enhance the corrosion resistance of LPBF-produced duplex stainless steel, it's crucial to balance its two-phase structure and minimize residual stresses. The ferrite grains are elongated in the build direction, with some austenite precipitation along the grain boundaries or as Widmanstatten laths. The stress-relieved and as-printed SDSS exhibits reduced corrosion characteristics by around 20% compared to the solution-annealed SDSS, according to anodic polarization curves. Based on EIS results, the solution-annealed SDSS revealed an almost double increase in corrosion resistance (based on charge transfer resistance values) compared to the as-printed and stress-relieved conditions.

In situ chemical analysis of duplex stainless steel weld by laser induced breakdown spectroscopy

The high corrosion resistance and good mechanical properties of duplex stainless steel (DSS) are due to its special chemical composition, which is a balanced phase ratio of ferrite (α) and austenite (γ). Many industrial applications require the integration of DSS components. For this, Gas tungsten arc welding (GTAW) is an excellent choice, as it allows an automated operation with high reproducibility. However, when the weld pool solidifies, critical ratios of α- and γ- phases can occur, which lead to solidification cracking, increased susceptibility to corrosion, and a decrease in ductility and critical strength. Previous studies have shown that these defects can be caused by the accumulation of manganese and chromium in the heat affected zone (HAZ), requiring ongoing monitoring of this accumulation. A suitable method for such monitoring is laser-induced breakdown spectroscopy (LIBS), which can be used in two operating modes: calibration using standard reference samples and calibration-free. Unlike conventional quantitative LIBS measurements, which require reference samples to generate a calibration curve, calibration-free LIBS (CF-LIBS) allows chemical compositions to be determined solely from the emission spectrum of the plasma. Numerous publications show that CF-LIBS is a fast and efficient analytical method for the quantitative analysis of metal samples. In this work, CF-LIBS is applied to spectra obtained during GTAW DSS welding and the result is compared with those obtained by PLS analysis. A good correlation was found between both types of analysis, demonstrating the suitability of the CF-LIBS method for this application. The CF-LIBS method has a significant advantage over conventional LIBS due to the rapid in situ measurement of concentrations of major alloying elements without calibration procedure. This, combined with fast feedback and appropriate adjustment of welding parameters, helps prevent welding defects.

Machine Learning-Based Prediction of Intergranular Corrosion Resistance in Austenitic Stainless Steels Exposed to Various Heat Treatments

Machine Learning-Based Prediction of Intergranular Corrosion Resistance in Austenitic Stainless Steels Exposed to Various Heat Treatments

The effects of heat treatment and surface state on the corrosion resistance of laser powder bed fusion 304L stainless steel in 3.5 wt% NaCl solution

The corrosion resistance of laser powder bed fusion (LPBF) 304L stainless steel (SS) in 3.5 wt% NaCl solution was evaluated at room temperature through potentiodynamic polarization and electrochemical impedance spectroscopy tests. For electropolished samples, annealing at 1200 °C slightly enhanced the corrosion resistance due to changes in crystal orientation and inclusion composition, and reduced residual strain. In contrast, annealing at 1050 °C significantly reduced the corrosion resistance mainly due to the disappearance of dislocation cells and the remained residual dislocations. Residual stress/strain and martensitic transformation induced by sandpaper grinding can also deteriorate the corrosion resistance. Only the as-received sample shows stable passivation regardless of the surface conditions.

Effect of nitrogen content on grain boundary engineering and corrosion resistance of 316LN stainless steel

Nitrogen solid solution can effectively enhance the strength of steels, but its effect on grain boundary engineering and the corrosion mechanism of steels is still unclear and systematic investigation is needed. In this study, 316LN steel specimens with five nitrogen concentrations were melted and subjected to compression and annealing. The grain boundary character distribution was investigated by electron backscatter diffraction. The corrosion behavior was investigated by the electrochemical polarization curves, electrical impedance spectroscopy, and X-ray photoelectron spectroscopy. The results showed that nitrogen promotes the formation of low-Σ boundaries when the pre-strain is not above 10%. The polarization resistance increases with increasing nitrogen content. The quantitative relationship between the nitrogen content and the pitting potential was obtained. Nitrogen favors the formation of oxides, hydroxides, and NH3/NH4+ on the passivated surface. The effect of planar slip on grain boundary engineering and the influence of NH4+ on the corrosion resistance are discussed.