Corrosion Resistance Of Alloy Research Articles

Design of ZIF-8-based PVB composite coating on AZ31B Mg alloy surface with superhydrophobic, wear, corrosion protection and durability

Magnesium (Mg) alloys are susceptible to being attacked by corrosive ions in practical application environments, which limits their widespread application as the most promising engineering material. Herein, the superhydrophobic composite coating PVB/STA/ZIF-8@SiO2 (PSZS) has been designed on the surface of Mg alloy by using a drop coating method to improve its corrosion resistance. In this study, we provide an approachable decoration strategy for hydrophobic and hierarchical modification of zeolite imidazolate frameworks (ZIF-8) with stearic acid (STA) and SiO2, and combined with polyvinyl butyral (PVB) to form a composite coating with excellent performance on the substrate surface. Notably, the PSZS composite coating exhibited superhydrophobic and the contact angle is greater than 150° after 300 cm of mechanical friction. The electrochemical testing of the PSZS composite coating indicated that it greatly protected the Mg alloys from corrosion. Moreover, the PSZS coating displayed highly effective corrosion resistance even after being immersed in 3.5 wt% NaCl aqueous solution for 7 days. Overall, the PSZS composite coating with the advantages of corrosion resistance, corrosion durability, superhydrophobic, abrasion resistance and simple preparation process broadens the horizons of Mg alloy corrosion resistance research.

Zinc-doped phosphate coatings for enhanced corrosion resistance, antibacterial properties, and biocompatibility of AZ91D Mg alloy

Magnesium and its alloys have been foreseen as promising bone-implant owing to good biocompatibility, high strength, mechanical properties, and biodegradability to replace the conventional bio-metals (Titanium, stainless-steel, Co-Cr alloys) in orthopedic applications. However, high corrosion rate and high degradation rates adversely effects like abrupt evolution of H2 gas and localized alkalization in a physiological environment limit its medical applications. To overcome these issues, phosphate-based surface coating is developed on Mg-alloy to resist the high biodegradation and corrosion rate utilizing magnesium substrate as source of magnesium ion through a single-step hydrothermal process. Controlling the fast corrosion rate and localized alkalization would reduce the antibacterial character of magnesium-based implants therefore, the simple phosphate-based coatings has been induced by doping it with zinc ions due to its physiological tolerance and excellent antibacterial efficacy. The doping of zinc ions may provide a sustained drug-free antibacterial characteristic for potential application in orthopedics. The synthesized phosphate-based coating was characterized using advanced techniques like Scanning Electron Microscopy, X-ray Diffraction, and wettability test, followed by comprehensive electrochemical testing to assess its corrosion behavior. The in vitro immersion test in simulated body fluid (SBF) indicates that deposition of phosphate and zinc doped phosphate coatings reduces the degradation rate consequently minimized the fast dissolution of Mg2+ ions and OH- in physiological environment. Additionally, cytotoxicity and biocompatibility were evaluated using Alamar Blue and live/dead assays on the MC3T3-E1 mouse osteoblast cell line. These assays demonstrated good cell viability, indicating the coatings possess favorable cytocompatibility and support cellular metabolic activity.

Analysis, Assessment, and Mitigation of Stress Corrosion Cracking in Austenitic Stainless Steels in the Oil and Gas Sector: A Review

This comprehensive review examines the phenomena of stress corrosion cracking (SCC) and chloride-induced stress corrosion cracking (Cl-SCC) in materials commonly used in the oil and gas industry, with a focus on austenitic stainless steels. The study reveals that SCC initiation can occur at temperatures as low as 20 °C, while Cl-SCC propagation rates significantly increase above 60 °C, reaching up to 0.1 mm/day in environments with high chloride concentrations. Experimental methods such as Slow Strain Rate Tests (SSRTs), Small Punch Tests (SPTs), and Constant-Load Tests (CLTs) were employed to quantify the impacts of temperature, chloride concentration, and pH on SCC susceptibility. The results highlight the critical role of these factors in determining the susceptibility of materials to SCC. The review emphasizes the importance of implementing various mitigation strategies to prevent SCC, including the use of corrosion-resistant alloys, protective coatings, cathodic protection, and corrosion inhibitors. Additionally, regular monitoring using advanced sensor technologies capable of detecting early signs of SCC is crucial for preventing the onset of SCC. The study concludes with practical recommendations for enhancing infrastructure resilience through meticulous material selection, comprehensive environmental monitoring, and proactive maintenance strategies, aimed at safeguarding operational integrity and ensuring environmental compliance. The review underscores the significance of considering the interplay between mechanical stresses and corrosive environments in the selection and application of materials in the oil and gas industry. Low pH levels and high temperatures facilitate the rapid progression of SCC, with experimental results indicating that stainless steel forms passive films with more defects under these conditions, reducing corrosion resistance. This interplay highlights the need for a comprehensive understanding of the complex interactions between materials, environments, and mechanical stresses to ensure the long-term integrity of critical infrastructure.

Enhancing corrosion resistance of AZ31B magnesium alloy substrate in 3.5 % NaCl solution with Al-Si coating prepared by cold metal transfer-based wire arc additive manufacturing

In this study, we explored an innovative approach to enhance the corrosion resistance of AZ31B magnesium alloy in 3.5 wt% NaCl solution by applying an Al-Si coating using cold metal transfer (CMT)-based wire arc additive manufacturing (WAAM) technology. The findings indicate that the Al-Si coating improved the alloy’s corrosion performance, with a more noble self-corrosion potential (- 0.97 VSCE) and lower self-corrosion current density (3.68 μA/cm2) compared to untreated AZ31B. Long-term immersion tests demonstrated that AZ31B suffered from severe localized corrosion, while Al-Si coating maintained a uniform corrosion profile. Analysis of the corrosion products showed that the Al-Si coating primarily comprised oxidized Mg and hydroxide Al, with minimal oxidized Al and Si, in contrast to the mainly metallic and hydroxide Mg on AZ31B. By reducing the electrochemical activity and enhancing the stability of corrosion products, the Al-Si coating significantly improved the corrosion resistance of AZ31B substrate. This study suggests a promising avenue for advancing the durability of magnesium alloys in corrosive environments.

Effect of two-step anodizing on corrosion and adhesion resistance of A5052 aluminum alloy

Effect of two-step anodizing on corrosion and adhesion resistance of A5052 aluminum alloy

Influence of Cu and Si on the microstructure and properties of CoCrFeNiCu1-xSix alloys

The effect of Cu and Si on the microstructure and properties of CoCrFeNiCu1-xSix alloys (x = 0, 0.2, 0.5, 0.8 and 1) was studied in this work. The results indicate that as the x value increased from 0 to 1, the phase compositions of CoCrFeNiCu1-xSix alloys evolved from FCC + Cu-rich phases to FCC + Cu-rich + NiSi-rich phases to FCC + BCC + NiSi-rich phases. Therefore, the decrease in Cu content led to the decreasing Cu-rich phase content, whereas Si addition not only favored the formation of intermetallic compounds, but also promoted the phase transition from FCC to BCC. Due to the competition between BCC phase suppressing corrosion and Cu-rich + NiSi-rich phases inducing galvanic corrosion, the corrosion resistance of CoCrFeNiCu1-xSix alloys improved with the increasing x value. The microstructure change also resulted in an improvement in hardness and wear resistance, and a deterioration in fracture toughness of CoCrFeNiCu1-xSix alloys. Moreover, the main wear mechanism evolved from adhesive wear and abrasive wear to slight abrasive wear. Comparison among five alloys indicates that Cu0.2Si0.8 alloy exhibited the excellent comprehensive properties, revealed by the corrosion current density of 4.81 × 10−8 A/cm2, the hardness value of 510.5 HV, the fracture toughness of 8.57 MPa·m1/2 and the wear rate of 0.88 mm3·N−1 · m−1.

Effect of Si on the corrosion resistance of AlZrNbTi lightweight refractory high-entropy alloys in acidic environment

This study investigated the effect of Si content on the corrosion behavior of AlZrNbTiSix (x=0, 0.3, 0.6, 1.0 at%) lightweight refractory high-entropy alloys in a 1 M HNO3 solution. The results showed a transformation in the microstructures of AlZrNbTiSix from a single BCC phase (x=0) to a BCC matrix phase with Zr5Al3 hexagonal precipitated phases (x=0.3, 0.6, 1.0). AlZrNbTiSi0.6 exhibited the best corrosion resistance, attributed to the addition of Si promoting the growth of continuous and dense oxides. Microgalvanic corrosion affected the formation of the oxide film, triggering an excessive amount of Si worsening the stability of the passive film.

In-situ N-doping to improve wear and corrosion resistance of a complex-concentrated alloy manufactured by directed energy deposition

In this study, the effects of in-situ N-doping on wear and corrosion resistance of a complex-concentrated alloy (CCA) prepared by directed energy deposition have been studied. After the addition of N, the wear resistance of the CCA is significantly improved (wear rate: decreasing from ∼2.92 × 10−4 mm3/N•m to ∼0.68 × 10−4 mm3/N•m). Attributed to grain refinement and solution strengthening brought by N-doping, the resistance of the matrix to plastic deformation and delamination is enhanced effectively. Besides, the in-situ N-doping helps to reduce corrosion sites and promote the formation of protective films to improve electrochemical corrosion resistance. Therefore, in-situ N-doping is an effective method to improve the wear resistance and corrosion resistance of superalloy.

Exploring the Kinetics of Oxygen Reduction Reaction in Relation to Pitting Corrosion Resistance in Fe-Cr Alloys

Pitting corrosion, a major concern in materials science and engineering, threatens critical metallic structures and components. Its implications reach across daily life and industries such as energy, transportation, and infrastructure, potentially causing environmental harm, economic losses, and even loss of life. This complex process is influenced by factors including material composition, local environment, and mechanical stresses.1 Once initiated, pit propagation rates are largely dependent on the magnitude of the supporting cathodic current available from the oxygen reduction reaction (ORR) occurring on the external passive film.2 In Fe-Cr alloys, the ORR occurs on this film, undergoing a mixed diffusion and kinetic-controlled process. The number of electrons involved and the corrosion rate are determined by the thermodynamically stable state of the passive film.This research studies the ORR kinetics on FeCr alloys fabricated by arc-melting, using both computational and experimental methods. The rotating disc electrode technique was employed across various Fe:Cr alloys in alkaline and neutral electrolytes. The Koutecky-Levich analysis showed a dominant four-electron ORR pathway in all tested Fe-Cr alloys, with the ORR significantly inhibited by higher proportions of Cr2O3 in the film, suggesting a correlation with high chromium content. Experimental ORR overpotentials, when combined with theoretical potential-pH (Pourbaix) diagrams, helped discern the likely characteristics of the passive films on the alloys. It was deduced that the catalytic properties of potential passive films increased in the order Cr2O3 < Fe3O4 < Fe2O3 < FeCr2O4. These findings, excellently aligned with density functional theory (DFT) modelling, underscore the role of increased chromium levels in slowing pitting progression by suppressing the ORR.In summary, this research offers distinctive insights into the correlation between the kinetics of the ORR and the resistance to localized corrosion in Fe-Cr alloys, which enhances our understanding of the underlying mechanisms of pitting corrosion. Keywords FeCr alloy, pitting corrosion, ORR, rotating disc electrode, DFT Reference [1] B. Zhang, J. Wang, B. Wu, X. W. Guo, Y. J. Wang, D. Chen, Y. C. Zhang, K. Du, E. E. Oguzie, and X. L. Ma, Nat. Commun. (2018) 9, 2559.[2] G. T. Burstein, P. C. Pistorius, and S. P. Mattin, Corros. Sci. (1993) 35, 57.

EIS Investigation of a Single Pit on Cantor Alloy in Acidic Environment

High-entropy alloys (HEA) are an emerging class of materials with promising properties such as high strength and ductility, improved fatigue resistance, fracture toughness, and thermal stability. They show considerable potential for use as corrosion resistant alloys to support our infrastructure especially for use in extreme environments. In this work, we mainly focused on the typical Cantor alloy, which consists in a mixture of 5 elements CrMnFeCoNi in equimolar proportion. A huge amount of works has already been devoted to the study corrosion resistance of alloys in sulfuric acid [1] or in chloride containing solutions [2,3]. For the latter, the study of the pitting propagation remains challenging since this kind of corrosion initiates as a stochastic process.Electrochemical impedance spectroscopy (EIS) is intensively used as a tool for corrosion research and is well suited for the identification of complex mechanisms. However, data analysis remains difficult in the case of pitting studies, which can be described schematically as n anodic sites in parallel at different states of evolution. In this work we report on EIS analysis performed on a single pit (Fig. 1a) in order to describe the various step of its evolution as a function of time, but also as a function of various parameters such as the chloride ion concentration or the corrosion potential. Single pits were obtained by studying the breakdown of the passive film using the pumped-micropipette delivery/substrate collection (Pumped-MD/SC) mode of scanning electrochemical microscopy (SECM). A detailed mechanism is proposed to account for EIS results obtained on a single pit (Fig. 1b) in order to explain results on usuals EIS measurements.[1] J. Yang, J. Wu, C. Y. Zhang, S. D. Zhang, B. J. Yang, W. Emori et J. Q. Wang, « Effects of Mn on the electrochemical corrosion and passivation behavior of CoFeNiMnCr high-entropy alloy system in H2SO4 solution », Journal of Alloys and Compounds, 819, avril 2020, p. 152943, https://doi.org/10.1016/j.jallcom.2019.152943[2] Camila Boldrini Nascimento, Uyime Donatus, Carlos Triveño Ríos et Renato Altobelli Antunes, « Electronic properties of the passive films formed on CoCrFeNi and CoCrFeNiAl high entropy alloys in sodium chloride solution », Journal of Materials Research and Technology, 9, no 6, novembre 2020, p. 13879-92, https://doi.org/10.1016/j.jmrt.2020.10.002[3] Mengjiao Li, Qingjun Chen, Xia Cui, Xinyuan Peng et Guosheng Huang, « Evaluation of corrosion resistance of the single-phase light refractory high entropy alloy TiCrVNb0.5Al0.5 in chloride environment », Journal of Alloys and Compounds, 857, mars 2021, p. 158278, https://doi.org/10.1016/j.jallcom.2020.158278 Figure 1

Effect of Thermal-Cold Cycling Treatment on the Microstructure and Corrosion Resistance of 7075-T83 Aluminum Alloy

Effect of Thermal-Cold Cycling Treatment on the Microstructure and Corrosion Resistance of 7075-T83 Aluminum Alloy

Corrosion and Interfacial Contact Resistance of NiTi Alloy as a Promising Bipolar Plate for PEMFC.

Titanium (Ti) is generally considered as an ideal bipolar plate (BPP) material because of its excellent corrosion resistance, good machinability and lightweight nature. However, the easy-passivation property, which leads to increased interfacial contact resistance (ICR) and subsequently decreased cell performance, limits its large-scale commercial application in proton exchange membrane fuel cells (PEMFCs). In this paper, we proposed a NiTi alloy prepared by suction casting as a promising bipolar plate for PEMFCs. This NiTi alloy exhibits significantly decreased ICR values (16.8 mΩ cm2 at 1.4 MPa) compared with pure Ti (88.6 mΩ cm2 at 1.4 MPa), along with enhanced corrosion resistance compared with pure nickel (Ni). The superior corrosion resistance of NiTi alloy is accredited to the nobler open circuit potential and corrosion potential, coupled with low corrosion current densities and passive current densities. The improved ICR can be interpreted by the existence of high-proportioned metallic Ni in the passive film, which contributes to the reduced capacitance characteristic of the passive film (compared with Ti) and enhances charge conduction. This work provides a feasible option to ameliorate BPP material that may have desirable corrosion resistance and ICR.

Mechanism for corrosion protection of β-TCP reinforced ZK60 via laser rapid solidification

It remains the primary issue to enhance the corrosion resistance of Mg alloys for their clinical applications. In this study, β-tricalcium phosphate (β-TCP) was composited with Mg-6Zn-1Zr (ZK60) using laser rapid solidification to improve the degradation behavior. Results revealed rapid solidification effectively restrained the aggregation of β-TCP, which thus homogenously distributed along grain boundaries of α-Mg. Significantly, the uniformly distributed β-TCP in the matrix promoted the formation of apatite layer on the surface, which contributed to the formation of a compact corrosion product layer, hence retarding the further degradation. Furthermore, ZK60/8β-TCP (wt. %) composite showed improved mechanical strength, as well as improved cytocompatibility. It was suggested that laser rapidly solidified ZK60/8β-TCP composite might be a potential materials for tissue engineering.

Corrosion Resistance of Coatings Based on Chromium and Aluminum of Titanium Alloy Ti-6Al-4V.

Improvement of wear, corrosion, and heat-resistant properties of coatings to expand the operational capabilities of metals and alloys is an urgent problem for modern enterprises. Diffusion titanium, chromium, and aluminum-based coatings are widely used to solve this challenge. The article aims to obtain the corrosion-electrochemical properties and increase the microhardness of the obtained coatings compared with the initial Ti-6Al-4V alloy. For this purpose, corrosion resistance, massometric tests, and microstructural analysis were applied, considering various aggressive environments (acids, sodium carbonate, and hydrogen peroxide) at different concentrations, treatment temperatures, and saturation times. As a result, corrosion rates, polarization curves, and X-ray microstructures of the uncoated and coated Ti-6Al-4V titanium alloy samples were obtained. Histograms of corrosion inhibition ratio for the chromium-aluminum coatings in various environments were discussed. Overall, the microhardness of the obtained coatings was increased 2.3 times compared with the initial Ti-6Al-4V alloy. The corrosion-resistant chromaluminizing alloy in aqueous solutions of organic acids and hydrogen peroxide was recommended for practical application in conditions of exposure to titanium products.

Development of high corrosion resistant (Ni-Fe) alloy coatings from a low concentration bath through multilayer approach

Development of high corrosion resistant (Ni-Fe) alloy coatings from a low concentration bath through multilayer approach

Corrosion resistance of FeCrMnxAlCu high-entropy alloys in 0.5M H2SO4 solution

In this study, FeCrMnxAlCu high-entropy alloys with varying Mn contents (x = 2.0, 1.5, 1.0, 0.5, and 0) were prepared using a vacuum arc melting furnace. The phase structure and microstructure of the alloys before and after corrosion were characterized via X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The corrosion resistance of the alloys in a 0.5 M H2SO4 solution was comprehensively evaluated through potentiodynamic polarization, electrochemical impedance spectroscopy, immersion tests, white light interferometry, and X-ray photoelectron spectroscopy. Microstructural characterization results revealed that the FeCrMnxAlCu high-entropy alloys exhibited mixed FCC and BCC phase structures and featured typical dendritic and interdendritic regions. Corrosion tests indicated that as the Mn content decreased, the corrosion resistance of the high-entropy alloys improved, and the corrosion type transitioned from dendritic to interdendritic. Among these alloys, the FeCrAlCu high-entropy alloy exhibited the highest corrosion resistance, with the highest positive corrosion potential (Ecorr = −0.11 V), the lowest corrosion current density (Icorr = 1.02 × 10−5 A∙cm2), minimal corrosion depth, and the lowest corrosion rate (0.1592 mm/y). After corrosion, a composite oxide protective film was formed on the alloy surface, effectively hindering further penetration of the H2SO4 solution and exhibiting excellent corrosion resistance.

Preparation and corrosion behavior of MAO based MOFs coatings with excellent film-forming and adhesion properties

Magnesium (Mg) alloys can be applied in many fields, but their poor corrosion resistance limits their widespread applications. Metal-organic frameworks (MOFs) are often used as fillers in the field of corrosion protection due to their poor adhesion. In order to improve the film-forming performance and adhesion of MOFs coatings, and enhance the corrosion resistance of AZ31 Mg alloys, various MOFs coatings were prepared on the Mg alloy micro-arc oxidation (MAO) coating. The results demonstrated that the MAO facilitated film-forming of MOFs and enhanced their adhesion. Moreover, MOFs crystals can seal the pores of MAO, capture corrosive ions, and form insoluble chelates, significantly improving the corrosion resistance of Mg alloys. Among them, the Ce-MOF exhibited the highest corrosion resistance and the lowest corrosion rate, with a corrosion current density of 8.68 × 10−8 A/cm2 after immersing for 30 min. Moreover, MOFs coatings exhibited good stability and durability, and even after immersing in 3.5 wt% NaCl solution for 14 days, their corrosion protection effects were still superior than MAO.

Comparison of microstructure, mechanical properties and corrosion resistance of Ti6321 alloy by wire-arc directed energy deposition versus rolling

Ti-6Al-3Nb-2Zr-1Mo (Ti6321) alloy, as a new type of marine metal, has excellent corrosion resistance and mechanical properties, but its application is restricted by the traditional manufacturing processes. Wire-arc directed energy deposition (DED) has some incomparable advantages in the efficient and customized fabrication of large/extra-large components, which makes it become a potential manufacturing process for the fabrication of Ti6321 alloy components. However, the formability and corresponding performance evaluation of wire-arc DEDed Ti6321 alloy remains unknown. Here, for the first time, the microstructure, mechanical properties and corrosion resistance of wire-arc DEDed Ti6321 alloy was characterized and compared with rolling, and the relationship between process-microstructure-properties was established. Results show that the full lamellar α+β structure of the DEDed specimens demonstrated better corrosion resistance than the near equiaxed αp + lamellar αs/β structure of rolled specimens. This is owed to the higher grain boundary density, more content of β phase and slighter element segregation of the DEDed specimens, resulting in a more uniform and stable passivation film on its surface. Meanwhile, the grain morphology and low dislocation density of the DEDed specimens causing in lower tensile strength (decrease by ∼15.6 %) but higher elongation (increase by ∼41.5 %) than the rolled specimens. Due to the presence of coarse prior-β grains, the DEDed specimens show expected anisotropy in building direction and traveling direction, but overall exhibits sufficient mechanical properties, which exceed the execution standard. This study verified the feasibility of fabricating Ti6321 alloy with idea properties by wire-arc DED, and provides a potential strategy for the production and practical application of large-size Ti6321 alloy components.

Effect of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy

The effects of interrupted aging on mechanical properties and corrosion resistance of 7A75 aluminum alloy extruded bar were investigated through various analyses, including electrical conductivity, mechanical properties, local corrosion properties, and slow strain rate tensile stress corrosion tests. Microstructure characterization techniques such as metallographic microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were also employed. The results indicate that the tensile strength of the alloy produced by T6I6 aging is similar to that produced by T6I4 aging, and it even exceeds 700 MPa. Furthermore, the yield strength increases by 52.7 MPa, reaching 654.8 MPa after T6I6 aging treatment. The maximum depths of intergranular corrosion (IGC) and exfoliation corrosion (EXCO) decrease from 116.3 and 468.5 µm to 89.5 and 324.3 µm, respectively. The stress corrosion factor also decreases from 2.1% to 1.6%. These findings suggest that the alloy treated with T6I6 aging exhibits both high strength and excellent stress corrosion cracking resistance. Similarly, when the alloy is treated with T6I4, T6I6 and T6I7 aging, the sizes of grain boundary precipitates (GBPs) are found to be 5.2, 18.4, and 32.8 nm, respectively. The sizes of matrix precipitates are 4.8, 5.7 and 15.7 nm, respectively. The atomic fractions of Zn in GBPs are 9.92 at.%, 8.23 at.% and 6.87 at.%, respectively, while the atomic fractions of Mg are 12.66 at.%, 8.43 at.% and 7.00 at.%, respectively. Additionally, the atomic fractions of Cu are 1.83 at.%, 2.47 at.% and 3.41 at.%, respectively.

Improved corrosion resistance of hydroxyapatite-reinforced plasma electrolytic oxide coatings on AZ31 alloy from one-step and two-step fabrications

The improved corrosion resistance of AZ31 alloy by plasma electrolytic oxidation (PEO) counteracts its apatite-forming ability. To overcome the issue, apatite-containing coatings were fabricated. One-step and two-step fabrications were compared to incorporate the nanoparticle hydroxyapatite (HA) in the coating and to evaluate their effect on the corrosion resistance. The corrosion resistance was evaluated by polarization test and EIS measurement in 0.9% NaCl solution. The electron microscopy and chemical analysis revealed that the HA particles were dispersed in the one-step coatings, while an interspersed HA distribution was observed in the two-step coatings. The dispersed particles enhanced the coating’s hardness from 490 to 554 HV. In the two-step coatings, the HA particles mainly accumulated inside the pores, reducing the coating porosity down to 3.9%. The one-step coatings were more stable in the corrosive solution, offering a remarkably higher corrosion resistance, than the two-step coatings. Moreover, the one-step coating required a shorter (half) processing time (10 min) than the two-step process (20 min) to achieve a similar order of corrosion current density of 10−7 A cm−2. The results demonstrated that the arrangement of reinforcement in the PEO coatings and its effect on the corrosion resistance can be adjusted.