Corrosion Resistance Properties Research Articles

Selective etching-induced surface modifications of FeCrAl alloy bipolar plates: Mechanisms for enhanced corrosion resistance and hydrophobicity

The FeCrAl alloy has been considered a potential candidate material for bipolar plates (BPs) in fuel cells, emphasizing the improvement of corrosion resistance through surface modification. This study involves a selective etching process that facilitates the preferential dissolution of iron ions to establish a high-chromium surface, enhancing both corrosion resistance and hydrophobic properties. This crucial etching process alters the surface roughness and enhances the surface energy. The transformed rough surface due to surface polishing and etching changes from hydrophilic to hydrophobic, which facilitates corrosion management and moisture control based on the Cassie-Baxter model. The modified micro/nanostructure of the FeCrAl alloy surface and the reconstituted protective film exhibit excellent corrosion inhibition and long-term stability. The study elucidates how the correlation between surface free energy (SFE) and the formation of hydrophobic and rough surfaces acts as a mechanism for enhancing the corrosion resistance of FeCrAl surfaces. Utilizing the Van Oss-Chaudhury-Good (Van Oss) method based on the Lewis acid/base theory further clarifies this corrosion inhibition process, proposing a novel approach that offers significant advantages over traditional methods. Furthermore, this method offers economic and efficient benefits compared with traditional coating methods, providing a promising avenue for reliable corrosion protection in fuel cell applications.

Multi-objective optimization of heat treatment criteria on the corrosion and wear behaviour of ZA27/SiC/TiB2 hybrid metal matrix composite

The current study presents a methodology for examining the effect of solutionizing and aging parameters on the wear and corrosion behaviour of ZA27/SiC/TiB2, a Hybrid Metal Matrix Composite(HMMC). ZA27 alloy is widely used in applications where high bearing resistance and wear resistance properties are desired. However, its usability is limited to temperatures less than 1000 C as its properties exhibit a declining trend. The addition of SiC and TiB2 were found to contribute in circumventing this lacuna. Furthermore, no studies were reported on the process of augmenting the corrosion and wear resistance of this hybrid composite. This research gap is specifically addressed in this work. The chosen Hybrid Composite consisting of 15% of reinforcing elements(SiC + TiB2) proportioned equally among them along with 85% of ZA27 alloy matrix is produced by Mechanical Stir casting method. The experimental work has been broadly divided into two major spectrums. The first part consisting of analysing the change in properties being studied before and after heat treatment. Besides, this part of the work also involved the study of the variation in artificial aging temperature on the properties under consideration. The Potentiodynamic Polarisation tests showed that the solution heat treatment produces a significant decline in corrosion rate. Further, aging at a temperature of 1800 C has also evidently improved the properties of corrosion and wear resistance. However, results also depicted that over aging would deteriorate these properties. The final and subsequent part was completely devoted to identifying the best and optimised heat treatment parameters viz., solutionising time, aging temperature and time. Further, Taguchi L9 orthogonal array is taken to design the experiments in the second phase. Regression Equations were developed from the observations of this set of experiments. These equations were later subjected to Multi-Objective Genetic Algorithm (MOGA) which produces a pareto set of optimal solutions. The Pareto frontier was then analysed using Multi criteria decision making approaches viz., VIKOR, LINMAP and TOPSIS to arrive at the most optimal solution. This approach has culminated in an optimal solution of corrosion and Wear rates of 2.27mpy, 2.75 ˟ 10-3 mm3/m and coefficient of friction as 0.271 at the input variables of solutionizing time −5 h, aging temperature-1890 C and aging time-2 h.

Investigation of the Influence of Powder Fraction on Tribological and Corrosion Characteristics of 86WC-10Co-4Cr Coating Obtained by HVOF Method

Samples using powders of four different fractions, 15–20 μm, 20–30 μm, 30–40 μm and 40–45 μm, were fabricated to investigate the wear resistance, corrosion resistance and tribological properties of the 86WC-10Co-4Cr coating obtained using the HVOF method. The phase composition, microstructure and elemental distribution were analyzed using X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy techniques. The hardness was measured on a Vickers microhardness tester, the friction coefficient and wear rate were investigated using a tribometer, and the corrosion resistance was evaluated on an electrochemical corrosion station. The results showed that the cross-sectional microstructure of the coating is mainly represented by multifaceted WC crystals embedded in the Co-Cr matrix and the presence of lower tungsten carbides, particularly W2C. The 15–20 μm fraction particles were subjected to superheating, contributing to the decarburization process. The 20–30 µm and 30–40 µm sized particles prevented overheating and had a more homogeneous structure. The 40–45 µm powder fractions did not reach sufficient temperature for complete melting, resulting in the formation of pores in the coating layers. The phase composition of the coatings included WC, W2C and CoO phases. According to the results of the study, it was found that the optimal powder fraction for coating the 86WC-10Co-4Cr composition with improved characteristics is the fraction of the 20–30 µm sized particles.

Surface modification of biomedical titanium alloy for hard tissue repair and reconstruction

In biomedical applications, various materials are used, including metals and their alloys, polymers and ceramics. Among them, titanium (Ti) and titanium alloys are widely utilised in implant materials due to their excellent corrosion resistance and high mechanical strength. However, despite these advantages, titanium is biologically inert and does not integrate well with human cells. Therefore, surface modification of titanium implants plays a crucial role in determining the rate of osseointegration and the overall success of the implants. The primary objective of this review is to provide a detailed introduction to surface modification technologies for titanium alloy implants. The aim is to enhance the biological activity, wear resistance, corrosion resistance and antibacterial properties and reduce the release of ions from the implants. By modifying the surface of titanium implants, it is possible to create a more favourable environment for cell adhesion, proliferation and differentiation. Various techniques, such as physical methods (e.g. sandblasting, acid etching) and chemical methods (e.g. surface oxidation, plasma treatment) can be employed to modify the surface properties of titanium implants. These surface modification techniques can enhance the interaction between the implant and the surrounding biological environment, promoting osseointegration and improving the long-term stability of the implant. Additionally, surface modifications can help reduce the release of potentially harmful ions from the implant, minimise bacterial adhesion and improve the overall biocompatibility of the implant. In conclusion, surface modification of titanium alloy implants is a critical aspect of biomedical engineering. By improving the biocompatibility of titanium implants, these modifications contribute to the success and longevity of implants used in hard tissue repair and reconstruction.

Multifunctional superhydrophobic coatings with self-cleaning and anti-fouling properties for corrosion protection of metals

Superhydrophobic coatings have self-cleaning, antifouling, and anti-corrosion properties due to their unique surface properties, but their disadvantages such as poor durability, poor mechanical properties, and complicated preparation methods severely limit their practical applications. Here, super hydrophobic coatings with high abrasion resistance and long-lasting corrosion resistance were prepared by a simple spraying method using stearic acid-modified titanium dioxide nanoparticles (TiO2), polyphenylene sulfide (PPS) as the base material, and doped polyvinylidene difluoride (PVDF). The SA-TiO2 can provide low surface energy and rough structure, and the PPS itself has high mechanical strength and corrosion resistance properties. The PVDF doping can generate cross-linking inside the coating to improve the densification and mechanical strength of the coating, while the formation of irregular micrometer-sized protrusions can play a role in protecting the nano-surface. he synergistic effect of the various components results in an excellent mechanical stability of the coating, which remains superhydrophobic after a 400 cm sanding test. In addition, the coating has excellent corrosion resistance, and the electrochemical impedance spectroscopy (EIS) results show that the impedance modulus of the coating is as high as 21.99 kΩ· cm2. The coating has a hierarchical micro-nano structure, and shows excellent mechanical and corrosion resistance, which is of great potential for practical applications.

Thermal-induced evolution of microstructure as a plasma arc coating Direction-Dependent phenomenon

This study elucidates the effects of different directed energy deposition trajectories on the microstructure and properties of powder plasma transferred arc welding (PPTAW) fabricated coatings. Two trajectories, straight (STT) and complex (CXT), were explored to deposit NiCrBSi powders onto a low alloy steel substrate. Finite element thermal analysis revealed distinct heat distribution zones, the middle zone (MZ) and transition zone (TZ), showing temperature variations between the STT and CXT coatings. Microstructural examination indicated lower dendrite arm spacing (DAS) in the STT coating (11 μm) than in the CXT coating (16 μm). Electron backscatter diffraction (EBSD) analysis demonstrated significant grain refinement in the STT coating (17.4 μm) versus the CXT coating (68.7 μm). X-ray diffraction phase analysis identified three reinforcing phases − γ-Ni, Cr23C6, and Cr3C2 – enhancing corrosion resistance and tribological properties. The STT coating exhibited superior corrosion resistance with a corrosion current density (icorr) of 12.8 µA/cm2, while the CXT coating showed icorr of 34.3 µA/cm2. Additionally, the STT coating exhibited higher hardness (832 ± 33 HV1.0) and better wear resistance with a wear rate of 10.46 ± 0.29 × 10-3 m3/m, over the CXT coating (hardness: 450 ± 36 HV1.0; wear rate: 12.67 ± 0.54 × 10-3 m3/m).

Microstructure, corrosion resistance and wear properties of laser directed energy deposited CrCoNi medium-entropy alloy after cyclic deep cryogenic treatment

ABSTRACT Subjected to repeated heating and cooling, laser directed energy deposited (LDED) parts always possess considerable residual stress, which severely limits their industrial applications. In this work, cyclic deep cryogenic treatment (CDCT) was performed to finely tune the residual stress and microstructure of LDED-fabricated CrCoNi medium-entropy alloy (MEA). With increasing number of CDCT cycles, crystalline defects within the sample became denser due to the repeated visco-plastic deformation. The compressive residual stress (CRS) of the sample was estimated to be 361.9 ± 16.8 MPa after 30 cycles of CDCT, 64.2% higher than that in the as-built condition. Due to the existence of dense crystalline defects and high CRS, the corrosion and wear rates of CDCT-treated CrCoNi MEA were significantly decreased compared with the as-built condition. This work demonstrated CDCT as an effective means for regulating the residual stress, microstructure, and surface performance of LDED-fabricated MEA.

Designing advanced high-Cr ferrous alloys for next-generation energy applications through cryogenic processing

Excellent properties (durability, wear and corrosion resistance) and long service life under extreme conditions are essential for the successful application of metallic materials in the energy sector. In particular, for future fusion applications, high Cr ferrous alloys (in our case Eurofer) are of great interest. Importantly, modified microstructure with higher dimensional stability improves corrosion and wear resistance properties. In this study, we successfully manipulate the desired type of microstructure, which could provide a solution to current challenges in such a high temperature, highly corrosive and highly irradiated environment, using a novel technique of cryogenic processing (CP). The research identifies the CP-driven changes not only to the microstructure, but also to the local chemistry and bonding state of the key alloying elements. The correlations and individual phenomena associated with CP have been evaluated using state-of-the-art techniques such as atom probe tomography and synchrotron-based in-situ scanning photoemission spectroscopy. This novel process and its novel microstructural manipulation opens up new possibilities for materials processing for future energy applications.

Investigation on the Osteogenic and Antibacterial Properties of Silicon Nitride-Coated Titanium Dental Implants.

The silicon nitride (Si3N4) coating exhibits promising potential in oral applications due to its excellent osteogenic and antibacterial properties. However, a comprehensive investigation of Si3N4 coatings in the context of dental implants is still lacking, especially regarding their corrosion resistance and in vivo performance. In this study, Si3N4 coatings were prepared on a titanium surface using the nonequilibrium magnetron sputtering method. A systematic comparison among the titanium group (Ti), Si3N4 coating group (Si3N4-Ti), and sandblasted and acid-etched-treated titanium group (SLA-Ti) has been conducted in vitro and in vivo. The results showed that the Si3N4-Ti group had the best corrosion resistance and antibacterial properties, which were mainly attributed to the dense structure and chemical activity of Si-O and Si-N bonds on the surface. Furthermore, the Si3N4-Ti group exhibited superior cellular responses in vitro and new bone regeneration and osseointegration in vivo, respectively. In this sense, silicon nitride coating shows promising prospects in the field of dental implantology.

3D-printed porous tantalum artificial bone scaffolds: fabrication, properties, and applications.

Porous tantalum scaffolds offer a high degree of biocompatibility and have a low friction coefficient. In addition, their biomimetic porous structure and mechanical properties, which closely resemble human bone tissue, make them a popular area of research in the field of bone defect repair. With the rapid advancement of additive manufacturing, 3D-printed porous tantalum scaffolds have increasingly emerged in recent years, offering exceptional design flexibility, as well as facilitating the fabrication of intricate geometries and complex pore structures that similar to human anatomy. This review provides a comprehensive description of the techniques, procedures, and specific parameters involved in the 3D printing of porous tantalum scaffolds. Concurrently, the review provides a summary of the mechanical properties, osteogenesis and antibacterial properties of porous tantalum scaffolds. The use of surface modification techniques and the drug carriers can enhance the characteristics of porous tantalum scaffolds. Accordingly, the review discusses the application of these porous tantalum materials in clinical settings. Multiple studies have demonstrated that 3D-printed porous tantalum scaffolds exhibit exceptional corrosion resistance, biocompatibility, and osteogenic properties. As a result, they are considered highly suitable biomaterials for repairing bone defects. Despite the rapid development of 3D-printed porous tantalum scaffolds, they still encounter challenges and issues when used as bone defect implants in clinical applications. Ultimately, a concise overview of the primary challenges faced by 3D-printed porous tantalum scaffolds is offered, and corresponding insights to promote further exploration and advancement in this domain are presented.

Enhancing the corrosion resistance of high Mo S31254 super austenitic stainless steel using grain boundary engineering

Super austenitic stainless steel (SASSs) with a high Mo content exhibit excellent resistance to intergranular corrosion (IGC), Its mechanical properties mainly depend on solid solution strengthening. Meanwhile, grain boundary engineering (GBE) can simultaneously improve the corrosion resistance and mechanical properties of Mo-rich austenitic stainless steel using the resistance to IGC of Mo. However, recrystallization annealing is extremely difficult due to the sensitive precipitation of Cr-rich and Mo-rich precipitations in SASSs. Therefore, this study explores the effect of large deformation, high temperature, and short-time annealing on the corrosion resistance of SASSs. The results show that a recrystallized organization with an average grain size of 13.3 μm was prepared by 50% cold rolling deformation and 2 min high-temperature short-time annealing at 1150 °C. The highest percentage of Σ3 GBs is about 34%, the percentage of other low-energy GBs is relatively low (only about 6%), and the rest are random high-angle grain boundaries (RHAGBs), which account for about 60%. It can be seen the corrosion resistance of random GBs after GBE treatment is superior to that of solution treatment. Meanwhile, medium-temperature aging improved the resistance to IGC of SASSs, especially after aging at 450 ℃, a small amount of Mo is enriched along the GBs, which promotes the formation of Cr2O3 and Mo-rich oxides in the passivation film and improves the corrosion resistance. The above results provide guidance for improving the corrosion resistance of Mo-rich austenitic stainless steels.

The effect of doping different amounts of boron on the corrosion resistance and biocompatibility of TiO2 nanotubes synthesized on SLM Ti6Al4V samples

This comprehensive study investigates the corrosion and biocompatibility performances of boron-doped TiO2 nanotubes (TNT) synthesized on Ti6Al4V alloy produced by the selective laser melting (SLM) process. Structural analysis reveals a consistent reduction in nanotube diameter across varying boron doping levels (0.05 - 2 M boric acid doping), with B4-TNT exhibiting the smallest diameter at 190 nm. Boron incorporation induces phase transformation and decreases in diameter of nanotubes, influencing the material's structural properties. Corrosion resistance assessments indicate a significant enhancement, with B4-TNT demonstrating the highest polarization resistance (Rt = 2849.03 kΩ.cm2). The observed improvements are attributed to the combination of reduced nanotube diameter, altered phase structure, and increased polarization resistance, collectively contributing to enhanced corrosion resistance. Biocompatibility experiments conducted with human fibroblast cells (HDFa) reveal that B-doped TNTs foster increased cell viability compared to undoped TNT and uncoated alloy surfaces. These findings underscore the potential of boron doping as a strategic approach to improve corrosion resistance and enhance the biocompatibility of Ti6Al4V implants. This study provides valuable insights for advancing materials in biomedical applications with improved structural, corrosion-resistant, and biocompatible properties.

The improvement of wear and corrosion resistance of nickel-graphite coating with modified graphite phase size

The corrosion resistance, friction and wear properties of an abradable seal coating are highly dependent on the size and distribution of lubrication phase. In this work, nickel-graphite (Ni-G) coatings were fabricated by a supersonic atmospheric plasma spraying system (SAPS) and a standard atmospheric plasma spraying system (APS), respectively. The effect of size and distribution of graphite phase on the performance of Ni-G coatings was investigated. The results suggested that the SAPS coating had an average single graphite phase area of 35.4 ± 5.1 μm2, which is approximately 35.4 % less than that of the APS coating, while the average graphite phase width and length in SAPS coating decreased by 22.2 % and 16.7 % compared to the APS coating. The fine distributed graphite phase improved the formation of structure with a small cathode and a large anode, which effectively increased the corrosion resistance of SAPS coating. The reciprocating sliding friction facilitated the creation of a uniform and uninterrupted lubricant layer, attributed to the finely dispersed graphite phase of SAPS coating. In comparison to the as-sprayed and subsequent corroded APS coatings, the friction coefficients of the SAPS coating exhibited a reduction of approximately 9.1 % and 13.3 %, respectively. The aforementioned findings showed that the small-sized graphite phase was conductive to the improvement of corrosion resistance, friction and wear properties of Ni-G abradable coatings.

Investigation of structure, morphology, and corrosion behavior of carboxylic acids/hydroxyapatite/chitosan coatings on Ti discs for implants

Titanium (Ti) and its alloys are widely used in bone defect repair owing to their advantages, including high strength, corrosion resistance, and biocompatibility. The formation of a stable oxide layer on Ti implants enhances the osseointegration process. Nevertheless, additional progress is required to improve the incorporation of these implants at the microscopic and nanoscopic levels to achieve a biocompatible interface. The main objective of this study was to enhance the morphology of hydroxyapatite and the corrosion resistance of Ti implants by applying hydroxyapatite/chitosan (HA/Cs) nanocomposite coatings embedded with carboxylic acids. The coatings were fabricated by electrodeposition, wherein various acid concentrations (acrylic and acetic acids) were employed as Cs electrolyte solvents to enhance the adhesion and bond strength with the titanium metal substrate. The microstructures of the HA/Cs coatings were analyzed using X-ray diffraction. The results demonstrated that the structure of HA was affected by the type of acid used and its concentration as the crystallinity increased with a high concentration of acrylic acid. Additionally, the morphology of HA/Cs was analyzed using a transmission electron microscope. The results showed that the morphology of HA/Cs changed from a hexagonal rod-like shape with acrylic acid samples into a needle-like shape in acetic acid samples. The corrosion behavior was investigated using electrochemical impedance spectroscopy (EIS) in a simulated body fluid (SBF) at 37±2ºC. The EIS results showed a high corrosion resistance with phase angles close to −80° and high impedance values of 80.5 kΩ cm2 with a high concentration of acrylic acid. These results indicated the formation of a highly adhesive and stable film on the implants in the test solution. In conclusion, based on this study and our previous work, the corrosion resistance, good biocompatibility, and biomineralization properties of the prepared HA/Cs-coated Ti recommend it as an alternative implant for clinical applications.

Analysis of Chemical, Microstructural and Mechanical Properties of a CuAlBe Material Regarding Its Role as a Non-Sparking Material.

We developed and analyzed a novel non-sparking material based on CuAlBe for applications in potentially explosive environments. Using a master alloy of CuBe, an established material for anti-sparking tools used in oil fields, mines, or areas with potentially explosive gas accumulations, and pure Al, we used an Ar atmosphere induction furnace to obtain an alloy with ~10 wt% Al and ~2 wt% Be percentages and good chemical and structural homogeneity. The new material was tested in an explosive gaseous mixture (10% H2 or 6.5% CH4) under extremely strong wear for 16,000 cycles, and no hot sparks capable of igniting the environment were produced. The material was used in the form of hot-rolled plates obtained from melted ingots. The experimental results reflect the use of a suitable material for non-sparking tools. This material has good deformability during hot rolling, abnormal grain growth during deformation under heat treatment and special thermo-mechanical processing, and no high chemical composition variation. Additionally, there are slightly different corrosion resistance and mechanical properties between the melt and hot-rolled state of CuAlBe material. Through hot rolling, the material's corrosion resistance increased, reducing the chances of generating sparks capable of causing explosions.

Preparation and performance research of ecological concrete using waste wood

To mitigate environmental damage from mineral aggregate extraction, bio-based materials have garnered research interest as potential replacements for natural mineral aggregates. This work utilized waste wood as filler to prepare lightweight foam concrete with thermal insulation, low-temperature and corrosion resistance properties. The feasibility of using wood aggregate-based foam concrete (WFC) was explored in terms of dry density, softening coefficient, compressive strength, thermal conductivity, chloride ion permeability, freezing resistance, and sulfate attack resistance. Results showed that simultaneous addition of waste wood aggregate (WA) and foam effectively reduced WFC bulk weight and thermal conductivity while enhancing water resistance. However, the porous morphology of WA and foam caused the reduction of mechanical properties. In terms of durability, the addition of WA can increase the energy absorption capacity when WFC is subjected to expansion stress, reduce the damage to the structure, and have an inhibiting effect on the cracking of WFC caused by sulfate attack and freeze-thaw cycles. Nevertheless, WA's high water absorption loosened the matrix in WFC's interfacial transition zone (ITZ), increasing harmful pores and negatively affecting durability. In addition, in order to predict the mechanical properties of WFC and the resistance to sulfate attack, this study established a function model for the relationship between the compressive strength (Maintenance specimens of the same age and Specimen of sulfate attack) and the WA dosage. In conclusion, The use of waste wood for the preparation of WFC is more advantageous and sustainable than conventional foam concrete for the insulation of precast walls and coastal structures.

Investigating nano-SiC reinforced WE43 magnesium matrix surface composites

Abstract Magnesium matrix surface composites have been garnering attention due to their superior mechanical and corrosion resistance properties. An idea of facile fabrication of surface composite composed of nano-SiC reinforced WE43 matrix through friction stir processing was explored in this study. Also, the effects of tool geometries, tool rotations, and tool feeds on resultant properties were comprehensively investigated. Uniform dispersion of SiC nanoparticles within stir zone was evident. Square tool demonstrated the most promising results. Processing at 1700 rev min−1 and 60 mm min−1 with a square tool produced finest grains in surface composites exhibited exceptional microhardness (180.8 HV), nanohardness (1.867 GPa), elastic modulus (41.69 GPa), and wear resistance (0.0254 mm3 min−1). Besides it, WE43 substrates also exhibited superior mechanical properties when processed with a square tool at 800 rev min−1 and 60 mm min−1. This research opens up new possibilities for the development of reliable magnesium matrix surface composites for multifunctional applications.

Rust Prevention Property of a New Organic Inhibitor under Different Conditions.

The corrosion resistance properties of a new type of environmentally-friendly organic inhibitor containing amino ketone molecules are presented in this paper. To evaluate the prevention effect of the inhibitor on corrosion of reinforcement, the electrochemical characteristics of steels in the simulated concrete pore solution (SPS) were investigated under varied conditions of the relevant parameters, including concentrations of the inhibitor and NaCl, pH value, and temperature. The inhibition efficiency of the material was characterized through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, and the weight loss of steels. The results reveal a significant improvement in the corrosion resistance of steels with the inhibitor. A maximum resistance value of 89.07% was achieved at an inhibitor concentration of 4%. Moreover, the new organic inhibitor exhibited good corrosion protection capability for steels under different NaCl concentrations. Its inhibition efficiency was determined to be 65.62, 80.06, and 66.30% at NaCl concentrations of 2, 3.5 and 5%, respectively. On the other hand, it was found that an alkaline environment was favorable for an enhanced corrosion prevention effect, and an optimal pH value of 11.3 was observed in this work. Besides, the inhibition efficiencies at different temperatures showed a trend of 25 > 35 > 40 > 20 > 30 °C, with a maximum value of 81.32% at 25 °C. The above results suggest that the new organic material has high potential to be used as an eco-friendly and long-term durable inhibitor for steel corrosion prevention under complex conditions.

Mapping the roles of scan strategy and build orientation in predicting the crystallographic texture and yield strength of 316L stainless steel produced by laser powder bed fusion

Laser Powder Bed Fusion (L-PBF) has emerged as a leading additive manufacturing (AM) technique for manufacturing complex metal parts, with 316L stainless steel being favored for its exceptional corrosion resistance and mechanical properties. While previous studies have explored the effects of different scan strategies and build orientations on the microstructure and room temperature tensile properties of L-PBF printed 316L stainless steel, there is still a lack of a comprehensive predictive model that accurately captures the combined effects of these process parameters on the final crystallographic texture and tensile properties. This study presents a novel approach that establishes a direct correlation between process parameters, microstructure, and mechanical behavior by modeling the influence of scan strategy rotation angles and build orientations on the crystallographic texture of L-PBF-manufactured 316L stainless steel. To validate the model, a series of samples were fabricated using various scan strategy rotation angles and build orientations, enabling detailed microstructural analysis and mechanical testing. The findings demonstrate a direct relationship between the selected process parameters and the resulting mechanical properties, underscoring the importance of scan strategy and build orientation selection on mechanical response. Furthermore, our calibrated model exhibits high predictive accuracy as validated through a comparison with experimental data.

Effect of adding K2TiF6 and K2ZrF6 to neutral electrolyte on the performance of plasma electrolytic oxidation coatings on AZ91 Mg alloy

The traditional alkaline electrolyte preparation of plasma electrolytic oxidation (PEO) coating ignites a significant spark, and the increase of micro-defects leads to a decrease in corrosion resistance. In this study, the preparation of PEO coating with neutral electrolyte was studied, and the effects of K2TiF6 and K2ZrF6 doping on the microstructure, phase composition, corrosion resistance and mechanical properties of the coating were explored. It was found that in neutral solution, the size and number of sparks decreased significantly, and the compactness of the coating increased. The phase composition was mainly MgF2. After the addition of K2TiF6 and K2ZrF6, the corrosion current density dropped from 256 to 28 and 61 nA/cm2. The long-term corrosion resistance of the coating was significantly improved. The hardness and adhesion of the coating were significantly improved.