Corrosion Resistance Of Steel Research Articles

Improvement of Tribological Properties and Corrosion Resistance of AISI 4340M Steel by Shot Peening and Plating Technologies

Improvement of Tribological Properties and Corrosion Resistance of AISI 4340M Steel by Shot Peening and Plating Technologies

Effect of Solution Treatment Temperature on Microstructure, Mechanical Properties and Corrosion Resistance of Ultra-High Nitrogen Stainless Steel

Effect of Solution Treatment Temperature on Microstructure, Mechanical Properties and Corrosion Resistance of Ultra-High Nitrogen Stainless Steel

Corrosion behaviour of 110SS steel in hydrochloric acid and blended acid system at 200°C

The influence of organic acids (formic acid, acetic acid) on the corrosion behaviour of 110SS steel, a hydrogen sulphide corrosion resistant alloy steel, in hydrochloric (HCl) acid environments was studied. The corrosion rates of 110SS steels in HCl acid and blended acid were measured using the high-temperature and high-pressure corrosion tester. Scanning electron microscopy was utilised to observe the morphology of corrosion products on steel samples corroded by different acid systems, and the energy dispersive X-ray spectrometer was used to analyse the elemental composition of the corrosion products. The corrosion morphology was observed using a 3D laser scanner. The results indicated that the corrosion rate of 110SS steel in HCl acid at 200 °C was an exponential function of HCl concentration. Reducing the HCl concentration significantly decreased the corrosion rate of 110SS steel. Organic acids and corrosion inhibitors synergistically reduced the corrosion of 110SS steel in HCl acid. Adding 3 wt.% organic acid to the 15 wt.% HCl acid system further reduced the corrosion rate, with a more pronounced effect observed in the HCl–formic acid system compared to the HCl–acetic acid system. Organic acids chemically adsorbed onto the steel surface and decomposed to produce CO, which hindered the attack of hydrogen ions on the metal. The added corrosion inhibitor and intensifier Sb2O3 resulted in the formation of a compact adsorption film on the steel surface, further inhibiting corrosion. The optimal mass ratio of HCl acid to organic acid was found to be 15% to 3%.

Effect of Mo and Sn co-regulation on low alloy steel corrosion in tropical marine atmosphere

The influence of co-regulating Mo and Sn on the corrosion resistance of low alloy steel in tropical marine atmospheric was investigated. The combined addition of Mo and Sn has been found to significantly improve the corrosion resistance of low alloy steel, augmenting the protective capabilities of the rust layer. This combined addition promotes the formation of protective compounds like α-FeOOH and FeCr2O4 within the alloy rust layer. Furthermore, it facilitates the conversion of Cr, Ni and Cu into corrosion-resistant oxides such as Cr2O3, NiFe2O4 and CuO, thereby enhancing the density of the rust layer. Additionally, as corrosion progresses over time, higher levels of Sn addition lead to increased Sn content within the inner rust layer, consequently bolstering the protective qualities of the rust layer. This comprehensive understanding sheds light on the synergistic effects of Mo and Sn in fortifying the corrosion resistance of low alloy steel, offering insights for the development of advanced corrosion-resistant materials in marine environments.

Enhanced electrochemical corrosion resistance of 316L stainless steel manufactured by ultrasonic rolling assisted laser directed energy deposition

Enhanced electrochemical corrosion resistance of 316L stainless steel manufactured by ultrasonic rolling assisted laser directed energy deposition

Study on the influence mechanism of austenitizing temperature on the surface of corrosion-resistant mold steel

Abstract The microstructure of 4Cr13 corrosion-resistant plastic mold steel was studied. The martensitic experimental steel obtained by different heat treatment processes was used as the object. The effect of austenitizing temperature on its corrosion behavior was studied by microstructure characterization and electrochemical test. The results show that the microstructure of the test steel is mainly composed of martensite laths. Under the same experimental conditions, the corrosion resistance of the test steel decreases with the increase of austenitizing temperature, and the corrosion products are mainly composed of iron-containing oxides. The austenitizing temperature of 1000°C improves the corrosion resistance of the material, because the precipitation of a large number of small-sized Cr-containing carbides hinders the further erosion of the material and improves the surface quality.

Зависимость предельной осевой нагрузки на сферические подшипники скольжения от состава и структуры спеченных коррозионностойких сталей

Зависимость предельной осевой нагрузки на сферические подшипники скольжения от состава и структуры спеченных коррозионностойких сталей

Microstructural evolution and mechanical properties of maraging steel by additive manufacturing

Laser powder bed fusion (LPBF) is a revolutionary and innovative technology that provides advanced technical support for the forming of parts with high precision and complex structures. In this work, a new type of Fe-Ni-Mo-Ti-Al-Y cobalt-free maraging steel was successfully fabricated by LPBF. The additive manufacturing parameters and the microstructural evolution of cobalt-free maraging steel under different heat treatment parameters were systematically studied. The results show that the parts without cracks and close to complete density can be fabricated under a wide LPBF process window. The dislocation cell with 500 nm in the printing state makes the material have good plasticity. After post-heat treatment, the preferred orientation of LPBF maraging steel is reduced, but the typical characteristics of molten pool and cellular structure in maraging steel disappeared, which is the result of local composition and microstructure homogenization. The elongation of LPBF maraging steel in solution annealed state is higher than that in as-printed state, which is due to the reduction of dislocation density and grain coarsening. However, after direct aging, due to the formation of nano-sized Ni3(Ti, Mo) precipitates in the matrix, the mechanical properties of the material were effectively enhanced, and the tensile strength increases from ∼1.1 GPa in as-printed state to ∼1.6 GPa in aging state. In contrast, the corrosion resistance of as-printed maraging steel is higher and comparable to that of traditional cobalt-containing maraging steel. However, the corrosion resistance of LPBF maraging steel after being aged is reduced, which is due to the existence of precipitates and dislocations. This study provides a theoretical reference for the composition design and strengthening mechanism of LPBF cobalt-free maraging steel.

Effect of heat treatment on the corrosion resistance of 316L stainless steel manufactured by laser powder bed fusion

Understanding the influence mechanism of microstructures and inclusions during heat treatment on the corrosion resistance of L-PBF 316L stainless steel (SS) is crucial for steel quality control and subsequent industrial application. In this study, the evolution of microstructure, inclusions and passive film in the L-PBF 316L SS during heat treatment at the temperature of 1000 °C and 1200 °C for 2 h, including crystal characteristics, dislocation density, passivation film composition and so on, were characterized by electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of L-PBF 316L SS samples was evaluated by Tafel test and electrochemical impedance spectroscopy test. The corrosion mechanisms of L-PBF 316L SS before and after heat treatment were clarified to elucidate the intrinsic effect of microstructure and inclusions on the corrosion resistance of the steel. Results showed that the heat treatment conducted at 1200 °C effectively reduced the number of grain boundaries and induced a substantial number of Σ3 twin grain boundaries in the L-PBF 316L SS, thereby efficiently impeding the precipitation of detrimental phases and reducing corrosion susceptibility at the grain boundaries. Meanwhile, the recrystallization-induced rearrangement of dislocations and the homogenization of grains effectively facilitated the growth of passivation film, thereby increasing the corrosion resistance of HT1200 sample. Additionally, the increase of MoO3 content compensated for the detrimental impact on the stability of the passivation film resulting from the reduction in chromium oxide content. Transformation from the MnO–SiO2–Cr2O3 inclusions in the as-built sample to the SiO2 inclusions in the HT1200 sample would also retard the penetration of corrosive ions into the steel matrix.

Insight into the corrosion resistance of mild steel in an acidic environment in the presence of an organic extract: Experimental and computational approach

Green corrosion inhibitors are crucial in lowering the rate at which metals corrode as well as the negative environmental effects of hazardous substances. Considering this, Curcuma longa (CL) root extract was used as an effective and safe corrosion inhibitor in this study. The inhibitory efficacy was thoroughly investigated using the weight loss (WL), open circuit potential (OCP), electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PDP) techniques, respectively. The inhibitor was found to be effective at impeding the rate of deterioration of mild steel in 1 M HCl and 0.5 M H2SO4 environments. In a mixed-type mode, the CL reduced the anodic and cathodic reactions. However, in a 0.5 M H2SO4 environment, CL proved to be slightly more effective compared to a 1 M HCl environment. Inhibition efficiency values of 91.8 % (0.5 M H2SO4) and 89.6 % (1 M HCl) were obtained. The Langmuir adsorption isotherm (LAI) was used to validate the results. Some surface probe analysis such as scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared spectroscopy (FR-IR), and X-ray photoelectron spectroscopy (XPS), were used to complement the electrochemical results. Quantum chemical computations confirmed some active sites on the molecular structures of a few selected active constituents of the CL extract.

A Study of the Corrosion Resistance of 316L Stainless Steel Manufactured by Powder Bed Laser Additive Manufacturing

Commercially available 316L (1.4404) stainless steel is commonly used for industrial filtration due to its combination of good material properties, particularly its corrosion resistance, which is a critical factor for filters in corrosive (e.g., saltwater) environments. Recently, laser powder bed fusion (LPBF) has enabled new more complex and efficient filtration pieces to be manufactured from this material. However, it is critical to know how the corrosion resistance is affected by this manufacturing strategy. Here, the corrosion resistance of LPBF manufactured 316L stainless steel is compared with wrought 316L sheet. The corrosion of the samples in saltwater was assessed with asymmetric electrochemical noise, potentiodynamic polarisation curve, and electrochemical impedance spectroscopy. The samples before and after corrosion were examined with scanning electron microscopy and energy-dispersive spectroscopy. The LPBF samples had higher corrosion resistance than the sheet samples and were more noble. The corrosion resistance of the LPBF sample increased with time, while the wrought sample corrosion resistance reduced over time. The corrosion mechanism of both samples was stable with time, formed of a passive film process and a bared material process. This paper presents the first study about the temporal evolution of the LPBF 316L stainless steel corrosion mechanism.

Quantum machine learning for corrosion resistance in stainless steel

This study evaluates the efficacy of quantum machine learning (QML) models in predicting stainless steel corrosion behaviour. Using two datasets, the quantum support vector classifier (QSVC) outperformed classical models, achieving accuracies of 95.46 % and 94.80 % for Dataset A and Dataset B, respectively. The QSVC excelled in identifying complex corrosion classes and demonstrated robust performance across diverse environments. This QML approach accurately predicts corrosion without experimental testing, saving significant time and cost. Future research will aim to include more environmental variables and steel types, broadening the model's applicability.

Influence of Ce on the corrosion resistance of high-strength low-alloy steel in simulated marine environments

Steel with enhanced corrosion resistance in both simulated deep sea and shallow sea environments was developed by adding cerium (Ce) to high-strength low-alloy (HSLA) steel. Through conventional characterization techniques, the electrochemical performance, rust layer composition, and protective properties of the steel were analyzed. The study found that the steel exhibited superior corrosion resistance when the Ce content was 0.2 wt%. This improvement is largely attributed to Ce's role in promoting the formation of α-FeOOH, which results in a dense and protective rust layer. Additionally, Ce consumes oxygen and inhibit the cathodic depolarization reaction. Furthermore, due to the low oxygen solubility in the simulated deep sea environment, the cathode reaction is further inhibited, leading to a lower corrosion degree in the deep sea environment compared to the shallow sea environment.

Synthesis of MnFe2O4 Spinel on Rusted Q235 Steel Surface and Its Corrosion Resistance Properties.

Corrosion of steel is an issue that cannot be ignored in contemporary society. Due to large-scale corrosion, it is urgent to develop a surface treatment process that enhances the corrosion resistance of steel, allowing for application in various scenarios as needed. This study aims to investigate a novel surface treatment process to extend the service life of corroded Q235 steel, reduce its sensitivity to corrosion, and enable its use in multiple environments. This study employs the sol-gel method, using manganese nitrate solutions of varying concentrations to treat the surface of Q235 steel after different electrolysis times. The optimal conditions for precursor preparation were found to be a Mn2+ concentration of 0.1 mol/L and an electrolysis time of 2 h. Electrochemical tests using NaCl solutions of different concentrations revealed a significant reduction in the corrosion current for the composite coating based on Q235 steel treated with this method in NaCl solutions with wt.% = 1, 2, 3, 4, 5. Furthermore, the resistance to corrosion was strongest in the NaCl solution with a concentration of 1 wt.% where the corrosion current decreased from 24.8 µA/cm2 to 6.79 µA/cm2. Additionally, the coating was found to be diffusion-controlled in the early stages of the corrosion process and charge transfer-controlled in the later stages. The MnFe2O4 spinel coating demonstrated the greatest enhancement in corrosion resistance in the wt.% = 1 NaCl solution.

Study of Effects of Post-Weld Heat Treatment Time on Corrosion Behavior and Manufacturing Processes of Super Duplex Stainless SAF 2507 for Advanced Li-Ion Battery Cases.

Lithium-ion batteries are superior energy storage devices that are widely utilized in various fields, from electric cars to small portable electric devices. However, their susceptibility to thermal runaway necessitates improvements in battery case materials to improve their safety. This study used electrochemical analyses, including open-circuit potential (OCP), potentiodynamic polarization, and critical pitting temperature (CPT) analyses, to investigate the corrosion resistance of super duplex stainless steel (SAF 2507) applied to battery cases in relation to post-weld heat treatment (PWHT) time. The microstructure during the manufacture, laser welding, and PWHT was analyzed using field-emission scanning electron microscopy, X-ray diffraction, and electron backscatter diffraction, and the chemical composition was analyzed using dispersive X-ray spectroscopy and electron probe micro-analysis. The PWHT increased the volume fraction of austenite from 5% to 50% over 3 min at 1200 °C; this increased the OCP from -0.21 V to +0.03 V, and increased the CPT from 56 °C to 73 °C. The PWHT effectively improved the corrosion resistance, laying the groundwork for utilizing SAF 2507 in battery case materials. But the alloy segregation and heterogeneous grain morphology after PWHT needs improvement.

Role of sodium citrate in electrochemical behavior of reinforcing steel exposed to carbonated alkali-activated fly ash contaminated with chloride ions

Alkali-activated fly ash (AAFA) is considered as a promising alternative to ordinary Portland cement (OPC). However, the lack of calcium hydroxide in AAFA leads to an increased susceptibility to carbonation, thereby resulting in a decreased alkalinity of pore solutions in AAFA and significantly impacting the stability of steel passive films. To improve the corrosion resistance of steel in carbonated AAFA environments, sodium citrate was used as an environmentally-friendly corrosion inhibitor with three carboxylate groups. In this context, the corresponding electrochemical behavior of steel exposed to carbonated AAFA solutions with different concentrations of citrate was studied. In spite of the detrimental effect on the initial passivation behavior, sodium citrate was found to effectively improve the corrosion resistance to chloride attack for steel owing to a synergistic inhibition effect of adsorption film and precipitates on the steel surface. In addition, the correlation of citrate concentration and inhibition mechanism in carbonated AAFA solutions was revealed.

Corrosion Resistance of FeCrMnSiB Austenitic Stainless Steels Processed by Plasma Transferred Arc

Corrosion Resistance of FeCrMnSiB Austenitic Stainless Steels Processed by Plasma Transferred Arc

New insights for composition design: A novel synergistic corrosion-resistant effect of Fe–Mn–Al–Cr–Si–Mo–C lightweight steel in 3.5 wt% NaCl solution

Nowadays, a good corrosion resistance of lightweight steel is demanded for its application. However, due to the high contents of Mn and C, which are always corrosion-susceptible elements in steels, the conventional lightweight steel is not desirable for this mission. Although Cr is widely believed to be a common alloying element to improve the corrosion resistance of most steels, it is considered to be ineligible using in the lightweight steel due to the relatively high content of C. This is because the trade-off between corrosion resistance and mechanical properties by alloying Cr. In recent years, the rapid developments of additive and coating manufacturing have provided new possibilities for both the Cr alloying and microstructural modulation to improve corrosion resistance of lightweight steel. In this case, to design a certain chemical composition using in additive and coating manufacturing, it is interesting to clarify the effects of Cr alloying on the corrosion resistance of lightweight steel. To reveal it, in the present work, the Fe–Mn–Al–Cr–Si–Mo–C lightweight steel alloyed with Cr contents of 4 wt%, 8 wt% and 12 wt% are prepared. The corrosion resistances and mechanisms of Cr-alloyed lightweight steels in 3.5 wt% NaCl solution are investigated by electrochemical and immersion tests. The present work may provide new insights for the composition design of lightweight steel, especially for the directions of additive and coating manufacturing.

Enhanced steel corrosion inhibition through microbially induced carbonate precipitation with facultative anaerobic denitrifying bacterium

Denitrification processes are increasingly studied as a promising alternative to ureolytic microbially induced carbonate precipitation (MICP). This study investigates the capabilities of the newly isolated denitrifying bacterium, Stutzerimonas stutzeri CF3, in promoting calcium carbonate precipitation and enhancing steel corrosion resistance under both aerobic and anaerobic conditions. The facultative anaerobe was tested across a range of environmental parameters including pH levels (7.5–11.5), C/N ratios (5−15), NaCl salinity (0–5 %), and Ca²⁺ concentrations (0–30 mmol), to determine its adaptability and effectiveness in precipitating calcium carbonate. Our findings reveal that S. stutzeri CF3 not only survives but thrives under extreme conditions, demonstrating significant nitrate removal and robust calcium carbonate precipitation, particularly in high salinity and variable pH environments. Furthermore, the study examines the implications of S. stutzeri CF3 on steel corrosion, particularly Q235 steel, using Tafel polarization techniques, demonstrating enhanced corrosion resistance. These results underscore the dual utility of S. stutzeri CF3 in microbial self-healing concrete applications, pointing to its potential to improve the durability and integrity of construction materials by leveraging its versatile metabolic pathways.

The effect of tempering temperature on microstructure and corrosion resistance of M390 powder metallurgical martensitic stainless steel

The corrosion resistance of M390 powder metallurgical martensitic stainless steel with different tempering temperatures was investigated by potentiodynamic polarization measurements, salt spray tests, and microstructural analyses utilizing scanning electron microscopy (SEM), X-ray diffraction (XRD), and transmission electron microscopy (TEM). The tempering temperature had no significant effect on the size and volume fraction of carbides. The corrosion resistance of M390 steel gradually deteriorated with increasing tempering temperature, and a loss passivation (LOP) effect was observed when tempered at 450 °C, 500 °C, and 550 °C. Transmission electron microscopy (TEM) analysis showed that the width of the Cr-depleted zones around the undissolved M7C3 carbides increased with increasing tempering temperature, while the Cr content in these zones decreased, which was the main reason for the deterioration of corrosion resistance. This study offers valuable insights into optimizing the tempering process to improve the corrosion resistance of M390 steel for practical applications.