Corrosion Inhibition Research Articles

Chemoinformatics for corrosion science: Data-driven modeling of corrosion inhibition by organic molecules.

This paper reviews the application of machine learning to the inhibition of corrosion by organic molecules. The methodologies considered include quantitative structure-property relationships (QSPR) and related data-driven approaches. The characteristic features of their key components are considered as applied to corrosion inhibition, including datasets, response properties, molecular descriptors, machine learning methods, and structure-property models. It is shown that the most important factors determining their choice and application features are: (1) the small or very small size of datasets, (2) the mechanism of corrosion inhibition associated with the adsorption of inhibitor molecules on the metal surface, and (3) multifactorial conditioning and noisiness of response property. On this basis, the application of machine learning to the inhibition of corrosion of materials based on iron, aluminum, and magnesium is considered. The main trends in the development of QSPR and related data-driven modeling of corrosion inhibition are discussed, the shortcomings and common errors are considered, and the prospects for their further development are outlined.

Performance and mechanism of triethanolamine-triisopropanolamine corrosion inhibitor to deterioration of reinforced concrete under the coupling effect of freeze-thaw cycles and chloride attack

The purpose of this study is to propose an efficient and economical organic triethanolamine-triisopropanolamine corrosion inhibitor (OTTCI) to reduce the corrosion of steel in reinforced concrete. The influence of OTTCI on corrosion of steel in reinforced concrete under the coupling effect of freeze-thaw cycles and chloride attack (FTCs-CA) were characterized by electrochemical impedance spectroscopy (EIS), dynamic electrode potential (PDP), mechanical properties (mass loss rate (M), compressive strength (fn) and relative dynamic elastic modulus value (Pi)), capillary water absorption (CWA), bubble spacing coefficient (BSC) and scanning electron microscope (SEM). The inhibition mechanism of OTTCI was also analyzed and summarized. The results displayed that the dosage of OTTCI delayed the degradation of reinforced concrete under FTCs-CA. After 150 cycles, the M value of specimens with 1.0 % OTTCI reduced by 66.31 % compared to that of specimens without OTTCI, the Pi value increased by 51.9 %, and the polarization resistance and corrosion inhibition efficiency reached 2744.19 Ω cm2 and 92.88 %, respectively. In addition, OTTCI significantly reduced the CWA value and porosity. After 150 cycles, the CWA and porosity with 1.0 % OTTCI decreased by 60.1 % and 54.54 % respectively. The capillary water absorption coefficient increased linearly with the increase of FTCs-CA. SEM tests illustrated that OTTCI inhibited the development of internal cracks and macropores in concrete and promoted the formation of hydrated calcium silicate gels and calcite. The application of this study not only provides a new method to alleviate the deterioration of reinforced concrete, but also offers theoretical and technical support for further investigate on the deterioration characteristics of reinforced concrete in harsh environments.

Experimental and molecular modeling approach on the corrosion behavior of mild steel in HCl solution with quinoxaline inhibitors

Two new quinoxaline derivatives namely (E)-3-(2-chlorostyryl)quinoxalin-2(1H)-one (CSQO) & (E)-3-(2-(thiophen-2-yl)vinyl)quinoxaline-2(1H)one (TVQO) were synthesized and identified through the following methods like infrared (IR) analysis, mass spectrometry,1H NMR and 13C NMR. Weight loss, electrochemical techniques [PDP&SIE], surface analytical techniques [SEM&UV-Visible], quantum chemical calculations [DFT], and MD simulations have all been used to examine the effectiveness of CSQO and TVQO in preventing the corrosion of mild steel. According to the findings of the experiments, the inhibitors CSQO and TVQO effectively suppress the corrosion of mild steel in 1 M HCl solution, with maximum corrosion inhibition of 97.0 and 95.5% at 10−3 M for CSQO and TVQO, respectively. Based on PDP investigations, CSQO and TVQO function as mixed-type inhibitors, and their adsorption on the MS surface follows the Langmuir adsorption isotherm and the mode of adsorption is chemisorption. Both surface investigations (SEM and UV-Visible) have validated the protective layer that developed on the metal surface. DFT calculations and MD simulations were used to study the association between inhibitor molecular structure [CSQO and TVQO] and inhibitory efficacy, and they closely match the experimental findings.

Mitigation effect of a biodegradable surfactant N,N,N-trimethyl-2-(((hexadecyloxy)carbonyl)oxy)ethan-1-aminiumiodide for mild steel corrosion in 5% HCl: Experimental and theoretical insights

A cleavable cationic surfactant having carbonate linkage, N,N,N-trimethyl-2-(((hexadecyloxy)carbonyl)oxy)ethan-1-aminiumiodide referred to as THC was synthesised and characterized employing elemental analysis, FT-IR (Fourier Transform Infrared Spectroscopy), 1H NMR (Nuclear Magnetic Resonance) and 13C NMR. The extent of corrosion inhibition of THC was for the first time studied experimentally and theoretically on mild steel (MS) substrate in 5 % HCl solution at temperatures 303, 313, 323, 333, 343, 353 K. Experimental investigations include gravimetric analysis, potentiodynamic polarization (PDP) and electrochemical impedance analysis (EIS). THC provided maximum inhibition efficiency of 93.2 % at concentration of 1×10−4 M at 303 K which was further raised to 98.1 % at 353 K. PDP studies reveal that given surfactant is mixed type inhibitor. Surface studies such as contact angle measurement, AFM (Atomic Force Microscopy), SEM-EDX (Scanning Electron Microscope-Energy Dispersive X-ray Analysis), and XPS (X-ray Photoelectron Spectroscopy) were employed to justify the adsorption of inhibitor molecules on MS surface. Furthermore, biodegradability test on THC was done to support the environment friendly nature of the surfactant.

Plant-mediated synthesis of biocompatible ZnO NPs: comprehensive characterisation and investigation of their catalytic, corrosion inhibition, antibacterial, scavenging and anti-oncogenic activities

ABSTRACT In this study, we present a novel method for synthesising zinc oxide nanoparticles (ZnO NPs) from the dried Caesalpinia sappan seeds powder. Comprehensive characterisation using XRD, FTIR, SEM, and EDX techniques was employed to elucidate the surface and morphological properties of these ZnO NPs. We showcase the versatile application of ZnO NPs as heterogeneous catalyst in the synthesis of 5-arylmethylidene-pyrimidin-2,4,6-triones. Notably, this eco-friendly approach eliminates the need for organic solvents, offering a sustainable route to producing 5-arylmethylidene-pyrimidin-2,4,6-triones in high yields. Furthermore, we investigate the corrosion inhibition properties of ZnO NPs on mild steel in 5% sodium chloride solution. Our findings reveal the ZnO NPs’ significant inhibition efficiency against corrosion, promising potential for practical applications. In addition to their chemical applications, we delve into the biological activities of ZnO NPs, including their antibacterial effects against both Gram-positive and Gram-negative bacteria, anti-oncogenic activity against DU-145 cells, and scavenging activities against oxidative stress.

Corrosion kinetics of carbon steel in hydrochloric acid and its inhibition by recycling Salbutamol extracted from expired Farcolin drug

ABSTRACT Salbutamol, which has nontoxic properties, was effectively extracted from expired Farcolin and was evaluated as an inhibitor against carbon steel (CSt) dissolution in 1.0 M HCl solution. Some technologies were applied to determine the inhibition efficacy of Salbutamol such as weight loss (WL), potentiodynamic polarization (PP), electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM). Also, FTIR, 1HNMR, and mass spectroscopy were used to clarify the structure of Salbutamol. The findings indicate that CSt can profit significantly from the recycling of Farcolin medicine and that Salbutamol may be extracted and employed as a CSt corrosion inhibitor. The efficiency of the inhibition improved with an increase in the dosage of salbutamol, polarization resistance and lowering corrosion current density, WL, and temperature. It’s reached 89.65% at a dose of 200 ppm using the EIS technology. The inhibition impact of Salbutamol was interpreted due to its spontaneous adsorption on the CSt/electrolyte interface, in accordance with Langmuir isotherm. Salbutamol was classified as a mixed inhibitor. In addition, how temperature affects the corrosion rate is considered by calculating and discussing some thermodynamic parameters.

Preparation and Performance Study of Zinc Dibenzyl Dithiocarbamate Self‐Assembled Film on Electrodeposited Cu–Ni Alloy Surface

ABSTRACTThis study developed a green and efficient surface protection method for Cu–Ni alloys. A zinc dibenzyl dithiocarbamate film was prepared on the surface of electrodeposited Cu–Ni alloys using the self‐assembly method to improve the material's corrosion resistance in seawater. The influence of zinc dibenzyl dithiocarbamate concentration and self‐assembly time on the corrosion resistance of the self‐assembled films was investigated through electrochemical testing. The findings revealed that at a zinc dibenzyl dithiocarbamate concentration of 10 mmol/L and a self‐assembly time of 20 min, the self‐assembled film exhibited the most robust corrosion resistance, achieving a maximum corrosion inhibition efficiency of 97.70%. The self‐assembly and adsorption mechanism of zinc dibenzyl dithiocarbamate were explored using molecular dynamics simulations and adsorption isotherms. The protective effect of self‐assembled films was visually observed through salt spray testing. Zinc dibenzyl dithiocarbamate self‐assembled film technology has high application prospects in the field of marine anti‐corrosion.

Comparative Corrosion Inhibition Test Study in Phosphate Buffer Saline for 316L Stainless Steel with Electrospun PCL Coating with Different Additives

In this study, ten different contents of PCL-based nanofibers containing ZnO, CuO, NiO, 2F TSC, 4F TSC and graphite additives (PCL+Graphite+CuO+NiO+ZnO, PCL+ZnO+Graphite, PCL+ZnO+NiO+CuO, PCL+ZnO, PCL+Graphite, PCL+ZnO+2F TSC, PCL+ZnO+NiO+CuO+4F TSC, PCL+ZnO+NiO+CuO+2F TSC, bare PCL, PCL+ZnO+4F TSC) 316L stainless steel (SS) surface was coated. After coating with these different types of nanofibers, measurements were taken with electrochemical techniques such as potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) in phosphate buffer solution (PBS) for 1 hour to investigate the corrosion inhibition properties. According to the results, the PCL+Graphite+CuO+NiO+ZnO coating provided the highest corrosion inhibition with a protection efficiency value of 98.83%. The PCL+4F+ZnO coating had the lowest inhibition property with a protection efficiency value of 40.72%. At the end of the tests, Nyquist, Bode, Tafel, OCP diagrams of the coatings were obtained and equivalent circuit models were presented.

DFT, experimental and optimization studies on the corrosion inhibition of aluminium in H2SO4 with danacid as inhibitor

The inhibitive action of expired danacid toward the dissolution of aluminium in 1 M H2SO4 was examined in this study via gravimetric, electrochemical, and theoretical method via density functional theory (DFT) in addition to studying the surface morphology and functional groups with scanning electron microscope (SEM) and Fourier transform infrared spectroscopy (FTIR). Optimization of inhibition parameters was performed with response surface methodology (RSM). FTIR result indicates the presence of heteroatoms in the inhibitor while further study by gas chromatography mass spectrometry (GC-MS) revealed the presence of octadecane, carbonic acid, eicosyl vinyl ester, dotriacontane, 1-chloro- Hexadecane, 1-chloro-octadecane, 1-fluoro-Tetradecane, n-hexadecanoic acid, pentafluoropropionic acid, tetradecyl ester, linoelaidic acid, among others. The inhibition efficiency of expired danacid increased with increase in danacid's concentration and reduced with rise in temperature. Potentiodynamic polarization (PDP) result portrayed the expired danacid as a mixed-type inhibitor (M-TI) with the highest inhibition efficiency (IE) of 94.06 % while RSM optimization gave an IE of 94.24 %. DFT analysis revealed further parameters that support the inhibitory action of danacid. Adsorption studies showed that Langmuir isotherm gave the best fit to the experimental data. Artificial neural network (ANN) modeling further improved on the RSM predicted results. The experimental, electrochemical and optimization results show consistency with each other.

Corrosion Inhibition Effect of Mg-Al-pAB-LDH Coating for Steel in the Marine Environment

In this study, the surface of steel was coated with a Mg-Al-pAB-LDH coating in order to enhance its corrosion resistance in the marine environment. The crystal structure, micro-morphology, and chemical composition of the Mg-Al-pAB-LDH coating were characterised using physicochemical techniques. The corrosion protection performance in a simulated marine environment was evaluated through electrochemical methods. The results indicate that the Mg-Al-pAB-LDH coating effectively adsorbs chloride ions from the environment, thereby increasing the corrosion potential of the steel in chloride environments and reducing its corrosion current density. In addition, the Mg-Al-pAB-LDH coating applied to the surface of steel not only enhances the corrosion resistance in the marine environment but also possesses self-healing capabilities in areas of local damage to the steel surface.

Key Challenges for Internal Corrosion Modelling of Wet Gas Pipelines

Abstract The presence of CO2 and H2S in wet gas pipelines often creates the potential for high internal corrosion rates, which is typically mitigated by the injection of corrosion inhibitors. In practice, however, it is difficult to ensure that the inhibitor is always injected at the right level, while actual conditions in the pipeline may sometimes vary from those for which the inhibitor was qualified. Consequently, pipelines are also likely to be inspected from time to time using In-Line-Inspection tools. Various empirical and mechanistic models are used to estimate corrosion rates in such pipelines, both during the design phase to establish corrosion allowances and inhibitor availability requirements, and then during operation to help interpret inspection results and guide further operational decisions. These models can differ considerably in how they incorporate the effects of surface scaling, while the effects of inhibitors are generally not included in any mechanistic sense. This paper provides an overview of corrosion assessment for wet gas pipelines, with a particular focus on recent developments in modeling scale formation and the influence of inhibitors.

Innovative 8-hydroxyquinoline derivatives as corrosion inhibitors for mild steel in hydrochloric acid: a quantum chemical and experimental study

ABSTRACT This study explores the inhibitory action of two novel organic compounds, namely diethyl 1-((8hydroxyquinolin-5-yl)methyl)−2,6-dimethyl-4-(p-tolyl)−1,4-dihydropyridine-3,5-dicarboxylate (PR1) and diethyl 1-((8-hydroxyquinoline-5-yl) methyl)−2,6-dimethyl-4-(4-nitrophenyl)−1,4dihydropyridine-3,5-dicarboxylate (PR2), on mild steel (MS) corrosion in 1M HCl. Using a combination of quantum chemical and experimental methodologies, the study evaluates the performance of these inhibitors through electrochemical techniques, including potentiodynamic polarisation (PDP) and electrochemical impedance spectroscopy (EIS), complemented by surface analysis via scanning electron microscopy (SEM) and X-ray electron microscopy (EDX). Key findings reveal that both PR1 and PR2 exhibit a significant rise in protection performance with concentration, reaching an impressive peak of 95.3% at 10−3 M for PR2. The inhibitors demonstrate mixed-type inhibition properties and adhere to the Langmuir adsorption isotherm. Detailed surface analysis confirms the creation of a defensive film on the metal surface, correlating with the observed electrochemical results.

Effects of interlayer-modified layered double hydroxides with organic corrosion inhibiting ions on the properties of cement-based materials and reinforcement corrosion in chloride environment

Developing novel, environmentally friendly, and efficient corrosion inhibitors is of great significance for improving the durability of marine concrete against chloride ion erosion. This paper aims to explore the potential of layered double hydroxides (LDHs) as nanocontainers, incorporating organic corrosion inhibitors between LDHs layers to synergistically enhance their effectiveness. In this study, Mg/Al-pAB-LDH was synthesized through the interlayer modification of LDHs with an organic corrosion inhibitor, p-aminobenzoic acid (pAB), employing a calcination-rehydration method. Chloride ion (Cl−) adsorption behavior was quantitatively and qualitatively analyzed and the effect on mortar properties was investigated. The corrosion resistance of steel bars in the mortar was assessed under chloride salt simulated concrete pore solution (SCPs) and chloride salt wet-dry cycles via electrochemical tests and microscopic characterization of Mg/Al-pAB-LDH. The results demonstrate that Mg/Al-pAB-LDH efficiently captures Cl− and releases corrosion-inhibiting ions pAB, with the adsorption process conforming to pseudo-second-order kinetics and Langmuir adsorption isotherm. Mg/Al-pAB-LDH enhances the pore structure of mortar, effectively improving mechanical properties and resistance to chloride ion penetration, with the optimal effect observed at a 4 % addition rate. Mg/Al-pAB-LDH demonstrates outstanding corrosion resistance to steel bars in both SCPs and mortar. In SCPs, it serves as a corrosion inhibitor by adsorbing Cl− and releasing pAB, whereas in mortar, it functions as a corrosion inhibitor by enhancing the physical barrier effect of mortar, adsorbing Cl−, and releasing pAB. This study demonstrates the promising potential of utilizing Mg/Al-pAB-LDH as a novel corrosion inhibitor to mitigate the corrosion of steel bars in marine concrete.

A Review of CiteSpace Visualisation and Analysis of High-Temperature Corrosion Inhibitors for Oil and Gas Fields

With the increasing global energy demand, the exploitation depth of oil and gas fields is gradually increasing. At the same time, importing many high-acid crude oil makes it increasingly heavy and inferior, and its acid value is constantly improving. This change has led to the increasingly severe corrosion problem of oil and gas field equipment, which has become an essential factor affecting the national economy and society's sustainable development. As an economical and practical anticorrosion measure, corrosion inhibitors play a crucial role in the anticorrosion of oil and gas field equipment. Through the research method of biorientation, retrieve the Web of Science database in 2008-2024 about oil and gas field high-temperature corrosion inhibitor research literature information, using CiteSpace measurement analysis software visual analysis in the literature keywords, publications, high citation frequency, cooperation and word clustering information change trend, analyze the research situation of oil and gas field in recent years, summarizes the research hotspot of oil field high-temperature corrosion inhibitor, prominent authors and institutions, reference relationship and development trend. The number of documents on high-temperature corrosion inhibitors in oil and gas fields is smaller, and the authors, institutions, and countries are not closely related. There is less research cooperation on high-temperature corrosion inhibitors in oil and gas fields, and more independent studies exist. China University of Petroleum has the first number of publications, and China is the country with the first number of publications. The study of mass spectrometry for corrosion inhibitors in oil and gas fields is prominent, while the literature on high-temperature corrosion inhibitors is rare.

A Novel Nanocomposite as a Corrosion Inhibitor in Halfaya Oilfield

A Novel Nanocomposite as a Corrosion Inhibitor in Halfaya Oilfield

Synthesis, crystal structure, characterization and corrosion inhibition studies of a strontium coordination polymer with tartaric acid

The reaction of anhydrous strontium chloride with the proton transfer compound 1-H-Imidazolium Hydrogen- meso-tartrate in water resulted in the formation of polymeric tartrate complex of strontium which is characterised by SXRD, IR, UV-Visible and TG/DTG analyses. The single crystal X-ray diffraction analysis reveals that each strontium atom is eight coordinate with distorted dodecahedral arrangement. The two metal fragments are linked through central four-membered Sr2O2 ring and there is no imidazole moiety in the complex. The compound displays a rare crystallographic feature where a shared hydrogen atom is located between two carboxylic groups. This unusual arrangement of hydrogen atom with an occupancy factor 0.5, located in between two carboxylate groups balances the total charge of the structure. FT- IR study reveals the bidentate coordination mode of the ligand. The thermal behaviour of the compound was studied using TG/DTG analysis. Corrosion inhibition property of the title compound on mild steel in 1.0M HCl has been investigated using weight loss method. The formation of protective film on the mild steel surface is confirmed by Scanning Electron Microscopy images. The inhibition efficiency increases with increase in concentration of inhibitor.

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Biosurfactants: Chemical Properties, Ecofriendly Environmental Applications, and Uses in the Industrial Energy Sector

The exploitation of nature and the increase in manufacturing production are the cause of major environmental concerns, and considerable efforts are needed to resolve such issues. Oil and petroleum derivatives constitute the primary energy sources used in industries. However, the transportation and use of these products have huge environmental impacts. A significant issue with oil-related pollution is that hydrocarbons are highly toxic and have low biodegradability, posing a risk to ecosystems and biodiversity. Thus, there has been growing interest in the use of renewable compounds from natural sources. Biosurfactants are amphipathic microbial biomolecules emerging as sustainable alternatives with beneficial characteristics, including biodegradability and low toxicity. Biosurfactants and biosurfactant-producing microorganisms serve as an ecologically correct bioremediation strategy for ecosystems polluted by hydrocarbons. Moreover, synthetic surfactants can constitute additional recalcitrant contaminants introduced into the environment, leading to undesirable outcomes. The replacement of synthetic surfactants with biosurfactants can help solve such problems. Thus, there has been growing interest in the use of biosurfactants in a broad gamut of industrial sectors. The purpose of this review was to furnish a comprehensive view of biosurfactants, classifications, properties, and applications in the environmental and energy fields. In particular, practical applications of biosurfactants in environmental remediation are discussed, with special focus on bioremediation, removal of heavy metals, phytoremediation, microbial enhanced oil recovery, metal corrosion inhibition, and improvements in agriculture. The review also describes innovating decontamination methods, including nanobioremediation, use of genetically modified microorganisms, enzymatic bioremediation, modeling and prototyping, biotechnology, and process engineering. Research patents and market prospects are also discussed to illustrate trends in environmental and industrial applications of biosurfactants.

Sonophotopythochemical Functionalization of Graphene Oxide - Al - Zn Bimetal Nanocomposite for Corrosion Inhibition

The corrosion performance of steel in the marine environment has been a primary concern of engineers and garnered significant interest due to its industrial significance. To address this concern, the incorporation of green corrosion inhibitors as coating materials in mild steel has been extensively studied recently. This paper explores the synthesis of graphene doped with bimetal aluminum-zinc (GO-Al-Zn) nanocomposites via sonophoto-phytochemical functionalization using Chayote (Sechium edule) leaf extract as the doping agent to produce a corrosion inhibitor. The synthesized nanocomposites were characterized using FTIR, SEM-EDS, XRD, and TEM. The optimal nanocomposite, with a 55% Al - 45% Zn ratio, demonstrated successful bio-reduction, good dispersion, reduced particle size, and a rhombohedral crystal structure. When incorporated into an epoxy coating and applied to mild steel, the GO - 55% Al - 45% Zn coating achieved a high corrosion inhibition efficiency of 98.06% (gravimetric method) and 98.45% (electrochemical method) in 3.5 wt% NaCl solution. This study highlights the promising potential of GO - 55% Al - 45% Zn nanocomposite as an eco-friendly corrosion inhibitor. Future research should explore optimizing the functionalization process and exploring long-term environmental stability.

Exploring the performance of Coriandrum sativum extract as an effective corrosion inhibitor for mild steel in a [formula omitted] medium, and its sustainable application in the eco-friendly removal of heavy metals

This research investigated the performance of coriander seeds, for the first time, in two critical phenomena: wastewater treatment and corrosion inhibition in acidic environments. On one hand, the aqueous extracts from Coriandrum sativum seeds (CE) were evaluated for mild steel corrosion inhibition in a 2.0 M phosphoric acid medium using several techniques such as phytochemical analysis (GC-MS), potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy (SEM-EDAX) and theoretical analyses, including DFT calculations and Molecular Dynamic Simulations, further elucidated the major chemical components. First, the phytochemical analysis has proved that CE contains heteroatoms. Second, the electrochemical results indicate that CE behaves as a mixed type inhibitor and the corrosion reaction is controlled by charge transfer process. Finally, The theoretical calculations confirmed that the active compounds of CE can be adsorbed on the Fe (1 1 0) surface through physical patterns and by sharing charges with iron to form coordinate bonds. The acquired results have shown a strong correlation between corrosion inhibition efficiency that was about 93 %, SEM-EDAX and DFT parameters. On the other hand, the study examined coriander seeds (CS) in powder form as a removal of copper ions in aqueous solutions through Atomic Absorption Spectroscopy and Inductively Coupled Plasma analysis. The parametric study was effectuated by establishing the effect of contact time, adsorbent mass, solution pH and stirring speed. The removal rate was about 79 %. Regeneration studies showed that CS could be reused for five cycles without significant loss of effectiveness. SEM-EDAX analysis has proved the studied process.