Corrosion Inhibition Research Articles

Numerical simulation for investigating crevice corrosion of carbon steel in neutral/alkaline concrete construction

Purpose This study aims to investigate the crevice corrosion behavior of carbon steel in neutral/alkaline environments utilizing a transient multi-physics field model. Design/methodology/approach The crevice corrosion of carbon steel with different solution pH and crevice width was modeled, incorporating mass transfer, homogeneous phase and localized electrochemical reactions. The extent of crevice corrosion was evaluated by the geometric deformation of the model mesh. The hydro-chemical state inside the crevice was discussed through the Cl− concentration and potential distribution of the solution. Findings Results revealed that the formation of pitting corrosion near the crevice mouth was accelerated in a neutral solution. When pH = 8 and pH = 9, the carbon steel matrix was dissolved and the Cl− content within the solution was significantly reduced due to the higher concentration of hydroxide ions (OH−). Originality/value The crevice corrosion behavior of carbon steel in neutral/alkaline environments is closely associated with solution pH rather than the crevice width. The inhibition of crevice corrosion in alkaline environments was proved by finite element simulation. These findings provide valuable insights that can be applied in engineering applications to prevent and mitigate crevice corrosion in neutral/alkaline environments.

Innovative 8-hydroxyquinoline derivatives as corrosion inhibitors for mild steel in hydrochloric acid: a quantum chemical and experimental study

ABSTRACT This study explores the inhibitory action of two novel organic compounds, namely diethyl 1-((8hydroxyquinolin-5-yl)methyl)−2,6-dimethyl-4-(p-tolyl)−1,4-dihydropyridine-3,5-dicarboxylate (PR1) and diethyl 1-((8-hydroxyquinoline-5-yl) methyl)−2,6-dimethyl-4-(4-nitrophenyl)−1,4dihydropyridine-3,5-dicarboxylate (PR2), on mild steel (MS) corrosion in 1M HCl. Using a combination of quantum chemical and experimental methodologies, the study evaluates the performance of these inhibitors through electrochemical techniques, including potentiodynamic polarisation (PDP) and electrochemical impedance spectroscopy (EIS), complemented by surface analysis via scanning electron microscopy (SEM) and X-ray electron microscopy (EDX). Key findings reveal that both PR1 and PR2 exhibit a significant rise in protection performance with concentration, reaching an impressive peak of 95.3% at 10−3 M for PR2. The inhibitors demonstrate mixed-type inhibition properties and adhere to the Langmuir adsorption isotherm. Detailed surface analysis confirms the creation of a defensive film on the metal surface, correlating with the observed electrochemical results.

Effects of interlayer-modified layered double hydroxides with organic corrosion inhibiting ions on the properties of cement-based materials and reinforcement corrosion in chloride environment

Developing novel, environmentally friendly, and efficient corrosion inhibitors is of great significance for improving the durability of marine concrete against chloride ion erosion. This paper aims to explore the potential of layered double hydroxides (LDHs) as nanocontainers, incorporating organic corrosion inhibitors between LDHs layers to synergistically enhance their effectiveness. In this study, Mg/Al-pAB-LDH was synthesized through the interlayer modification of LDHs with an organic corrosion inhibitor, p-aminobenzoic acid (pAB), employing a calcination-rehydration method. Chloride ion (Cl−) adsorption behavior was quantitatively and qualitatively analyzed and the effect on mortar properties was investigated. The corrosion resistance of steel bars in the mortar was assessed under chloride salt simulated concrete pore solution (SCPs) and chloride salt wet-dry cycles via electrochemical tests and microscopic characterization of Mg/Al-pAB-LDH. The results demonstrate that Mg/Al-pAB-LDH efficiently captures Cl− and releases corrosion-inhibiting ions pAB, with the adsorption process conforming to pseudo-second-order kinetics and Langmuir adsorption isotherm. Mg/Al-pAB-LDH enhances the pore structure of mortar, effectively improving mechanical properties and resistance to chloride ion penetration, with the optimal effect observed at a 4 % addition rate. Mg/Al-pAB-LDH demonstrates outstanding corrosion resistance to steel bars in both SCPs and mortar. In SCPs, it serves as a corrosion inhibitor by adsorbing Cl− and releasing pAB, whereas in mortar, it functions as a corrosion inhibitor by enhancing the physical barrier effect of mortar, adsorbing Cl−, and releasing pAB. This study demonstrates the promising potential of utilizing Mg/Al-pAB-LDH as a novel corrosion inhibitor to mitigate the corrosion of steel bars in marine concrete.

A Review of CiteSpace Visualisation and Analysis of High-Temperature Corrosion Inhibitors for Oil and Gas Fields

With the increasing global energy demand, the exploitation depth of oil and gas fields is gradually increasing. At the same time, importing many high-acid crude oil makes it increasingly heavy and inferior, and its acid value is constantly improving. This change has led to the increasingly severe corrosion problem of oil and gas field equipment, which has become an essential factor affecting the national economy and society's sustainable development. As an economical and practical anticorrosion measure, corrosion inhibitors play a crucial role in the anticorrosion of oil and gas field equipment. Through the research method of biorientation, retrieve the Web of Science database in 2008-2024 about oil and gas field high-temperature corrosion inhibitor research literature information, using CiteSpace measurement analysis software visual analysis in the literature keywords, publications, high citation frequency, cooperation and word clustering information change trend, analyze the research situation of oil and gas field in recent years, summarizes the research hotspot of oil field high-temperature corrosion inhibitor, prominent authors and institutions, reference relationship and development trend. The number of documents on high-temperature corrosion inhibitors in oil and gas fields is smaller, and the authors, institutions, and countries are not closely related. There is less research cooperation on high-temperature corrosion inhibitors in oil and gas fields, and more independent studies exist. China University of Petroleum has the first number of publications, and China is the country with the first number of publications. The study of mass spectrometry for corrosion inhibitors in oil and gas fields is prominent, while the literature on high-temperature corrosion inhibitors is rare.

A Novel Nanocomposite as a Corrosion Inhibitor in Halfaya Oilfield

A Novel Nanocomposite as a Corrosion Inhibitor in Halfaya Oilfield

Synthesis, crystal structure, characterization and corrosion inhibition studies of a strontium coordination polymer with tartaric acid

The reaction of anhydrous strontium chloride with the proton transfer compound 1-H-Imidazolium Hydrogen- meso-tartrate in water resulted in the formation of polymeric tartrate complex of strontium which is characterised by SXRD, IR, UV-Visible and TG/DTG analyses. The single crystal X-ray diffraction analysis reveals that each strontium atom is eight coordinate with distorted dodecahedral arrangement. The two metal fragments are linked through central four-membered Sr2O2 ring and there is no imidazole moiety in the complex. The compound displays a rare crystallographic feature where a shared hydrogen atom is located between two carboxylic groups. This unusual arrangement of hydrogen atom with an occupancy factor 0.5, located in between two carboxylate groups balances the total charge of the structure. FT- IR study reveals the bidentate coordination mode of the ligand. The thermal behaviour of the compound was studied using TG/DTG analysis. Corrosion inhibition property of the title compound on mild steel in 1.0M HCl has been investigated using weight loss method. The formation of protective film on the mild steel surface is confirmed by Scanning Electron Microscopy images. The inhibition efficiency increases with increase in concentration of inhibitor.

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Hydrogen Production and Electrochemical Investigations of an Environmentally Salicornia Extract as a Green Corrosion Inhibitor in a 1 M HCl Solution

Biosurfactants: Chemical Properties, Ecofriendly Environmental Applications, and Uses in the Industrial Energy Sector

The exploitation of nature and the increase in manufacturing production are the cause of major environmental concerns, and considerable efforts are needed to resolve such issues. Oil and petroleum derivatives constitute the primary energy sources used in industries. However, the transportation and use of these products have huge environmental impacts. A significant issue with oil-related pollution is that hydrocarbons are highly toxic and have low biodegradability, posing a risk to ecosystems and biodiversity. Thus, there has been growing interest in the use of renewable compounds from natural sources. Biosurfactants are amphipathic microbial biomolecules emerging as sustainable alternatives with beneficial characteristics, including biodegradability and low toxicity. Biosurfactants and biosurfactant-producing microorganisms serve as an ecologically correct bioremediation strategy for ecosystems polluted by hydrocarbons. Moreover, synthetic surfactants can constitute additional recalcitrant contaminants introduced into the environment, leading to undesirable outcomes. The replacement of synthetic surfactants with biosurfactants can help solve such problems. Thus, there has been growing interest in the use of biosurfactants in a broad gamut of industrial sectors. The purpose of this review was to furnish a comprehensive view of biosurfactants, classifications, properties, and applications in the environmental and energy fields. In particular, practical applications of biosurfactants in environmental remediation are discussed, with special focus on bioremediation, removal of heavy metals, phytoremediation, microbial enhanced oil recovery, metal corrosion inhibition, and improvements in agriculture. The review also describes innovating decontamination methods, including nanobioremediation, use of genetically modified microorganisms, enzymatic bioremediation, modeling and prototyping, biotechnology, and process engineering. Research patents and market prospects are also discussed to illustrate trends in environmental and industrial applications of biosurfactants.

Sonophotopythochemical Functionalization of Graphene Oxide - Al - Zn Bimetal Nanocomposite for Corrosion Inhibition

The corrosion performance of steel in the marine environment has been a primary concern of engineers and garnered significant interest due to its industrial significance. To address this concern, the incorporation of green corrosion inhibitors as coating materials in mild steel has been extensively studied recently. This paper explores the synthesis of graphene doped with bimetal aluminum-zinc (GO-Al-Zn) nanocomposites via sonophoto-phytochemical functionalization using Chayote (Sechium edule) leaf extract as the doping agent to produce a corrosion inhibitor. The synthesized nanocomposites were characterized using FTIR, SEM-EDS, XRD, and TEM. The optimal nanocomposite, with a 55% Al - 45% Zn ratio, demonstrated successful bio-reduction, good dispersion, reduced particle size, and a rhombohedral crystal structure. When incorporated into an epoxy coating and applied to mild steel, the GO - 55% Al - 45% Zn coating achieved a high corrosion inhibition efficiency of 98.06% (gravimetric method) and 98.45% (electrochemical method) in 3.5 wt% NaCl solution. This study highlights the promising potential of GO - 55% Al - 45% Zn nanocomposite as an eco-friendly corrosion inhibitor. Future research should explore optimizing the functionalization process and exploring long-term environmental stability.

Exploring the performance of Coriandrum sativum extract as an effective corrosion inhibitor for mild steel in a [formula omitted] medium, and its sustainable application in the eco-friendly removal of heavy metals

This research investigated the performance of coriander seeds, for the first time, in two critical phenomena: wastewater treatment and corrosion inhibition in acidic environments. On one hand, the aqueous extracts from Coriandrum sativum seeds (CE) were evaluated for mild steel corrosion inhibition in a 2.0 M phosphoric acid medium using several techniques such as phytochemical analysis (GC-MS), potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy (SEM-EDAX) and theoretical analyses, including DFT calculations and Molecular Dynamic Simulations, further elucidated the major chemical components. First, the phytochemical analysis has proved that CE contains heteroatoms. Second, the electrochemical results indicate that CE behaves as a mixed type inhibitor and the corrosion reaction is controlled by charge transfer process. Finally, The theoretical calculations confirmed that the active compounds of CE can be adsorbed on the Fe (1 1 0) surface through physical patterns and by sharing charges with iron to form coordinate bonds. The acquired results have shown a strong correlation between corrosion inhibition efficiency that was about 93 %, SEM-EDAX and DFT parameters. On the other hand, the study examined coriander seeds (CS) in powder form as a removal of copper ions in aqueous solutions through Atomic Absorption Spectroscopy and Inductively Coupled Plasma analysis. The parametric study was effectuated by establishing the effect of contact time, adsorbent mass, solution pH and stirring speed. The removal rate was about 79 %. Regeneration studies showed that CS could be reused for five cycles without significant loss of effectiveness. SEM-EDAX analysis has proved the studied process.

Natural and synthetic polymers as effective corrosion inhibitors: a concise review

Natural and synthetic polymers as effective corrosion inhibitors: a concise review

Ginger powder as sustainable and eco-friendly corrosion inhibitor for the protection of steel reinforcement bars

In the present studies, ginger powder has been used as an eco-friendly admixture for the cement mortar. Different amounts i.e. 0 wt% (M1), 0.10 wt% (M2), 0.25 wt% (M3) and 0.50 wt% (M4) ginger powder was mixed in the cement mortar (M1) and assessed the durability. The ginger powder with 0.50 wt% (M4) improves the compressive strength by 17 % owing to the water reducing capability, which enhance the hydration reaction and fill the pore matrix of the cement mortar. The active ingredient of ginger powder i.e. shogaol adsorbs on the steel rebar surface through leaching mechanism by interaction of oxygen (O) and п-electrons with iron (Fe) and provide corrosion protection at longer duration of continuous immersion in 3.5 wt% NaCl solution. Following 173 d in a 3.5 wt% NaCl solution, the M4 sample exhibits 82.10 % corrosion inhibition efficiency. Therefore, it is suggested that ginger powder could be a potential eco-friendly admixture to be used in construction industries to get high durability performance in the coastal areas.

Unveiling the adsorption mechanism of propanehydrazine derivatives on magnesium oxide surface: Insights from computational approach

The use of green and effective inhibitors for preventing metal oxide (MgO) corrosion in industrial applications is highly significant in promoting environmental protection and sustainable development. This study delves into the adsorption behavior and interfacial mechanism of environmentally friendly inhibitor derived from propane hydrazine (PH) on MgO surface. Specifically, PH1, PH2, PH3, and PH4 were explored for their effectiveness in preventing corrosion by using advanced theoretical simulations-based density functional theory (DFT) for assessing the reactivity and adsorption characteristics. The study considered a detailed exploration of local and global reactivity descriptors, providing insights into the inhibitors’ reactivity and adsorption abilities in both isolated and adsorbed states. These findings focus more in the mechanisms underlying organic-inorganic interactions and present promising prospects for further development and application. Using first-principles DFT calculations alongside quantitative molecular surface analyses, we examined the adsorption patterns of PHs on the MgO(100) surface. These investigations are boosted by the application of independent gradient model (IGM) framework, providing robust verification of PHs' adsorption behavior on MgO(100) surface. Our calculations reveal a substantial decrease in the energy gap following complex formation, suggesting that charge density changes occur upon interaction with MgO surfaces, thereby facilitating direct electron transfer in all the studied systems. Noreover, the results highlight the crucial role of intermolecular interactions in boosting the interaction between PHs and the [Mg(H2O)6]2+ cation. First-principles DFT calculations show that all PH molecules consistently display parallel adsorption on the MgO surface, where the oxygen atoms form bonds with adjacent magnesium atoms. The bond lengths vary from 2.18 to 2.35 Å when PHs bind to the Mg atoms in parallel orientations through the oxygen atom, suggesting a stable parallel arrangement for PH molecules on the MgO surface. The calculated adsorption energy (Eads) varies in the following order: MgO-PH3 (−815.14 Kcal mol−1) > MgO-PH2 (−803.85 Kcal mol−1)) > MgO-PH4 (−695.38 Kcal mol−1) > MgO-PH1 (−125.77 Kcal mol−1). This trend indicates that parallel interactions enhance the adsorption behavior and binding of PH compounds through inter- and intra-molecular interactions, resulting in the PHs being centered at specific sites on the MgO surface. The potential enhancement in electrochemical properties is believed to stem from the synergistic interaction between the PHs and the MgO surface, which theoretically allows for a precise adjustment of their adsorption and interaction within the composite structure. This understanding provides a fundamental framework for examining the complex interfacial dynamics between inhibitor structures and elucidating how these molecular interactions influence the selection of corrosion inhibitors and their adsorption behaviors on the corrosion layer's surface, rather than on metallic Mg.

A curcumin quantum dot blended polyacrylonitrile electrospun nanofiber coating on 316 L SS for improved corrosion resistance in the marine environment.

Corrosion of 316 L SS is a significant global concern and recently polymeric nanofibers have been gaining attention for their potential in enhancing the corrosion resistance of metals. In this work, an electrospinning technique was deployed for the deposition of a curcumin quantum dot (CMQD) blended polyacrylonitrile (PAN) nanofibrous anticorrosive coating on 316 L SS. The optimized PAN-CMQD coated samples obtained from the weight loss studies were examined to assess their corrosion inhibition characteristics in 3.5 wt% NaCl electrolyte as the corrosion environment using potentiodynamic polarization and electrochemical impedance spectroscopy. The PAN-CMQD coated samples showed two-order reduction in I corr compared to the uncoated 316 L SS. The results of the long-term analysis for 30 days revealed no significant changes in I corr and E corr values and no pit formation for PAN-CMQD coated samples, proving the longevity of the coating. Thus, this work will serve as a cost-effective futuristic strategy for the large-scale development of anticorrosive nanofibrous coatings for enhancing the corrosion resistance behavior of metals and alloys in various industrial sectors.

Mechanical properties of CoCrFeNi-X (X = Ti,Sn) high entropy alloy and tribological properties in simulated seawater environment

Five multimajor element CoCrFeNi-X(X = Ti,Sn) high entropy alloys (HEA) were prepared by vacuum hot press sintering. The phase composition, mechanical properties and tribological properties of CoCrFeNi-X(X = Ti,Sn) alloys in simulated seawater were investigated. The phase structure of CoCrFeNiTi high-entropy alloy is solid solution FCC phase, R phase, σ phase, and Laves phase. But after addition Sn elements, the phase structure become the FCC phase and Ni-Sn solid solution phase. CoCrFeNiTi alloy has lower density (7.17 g/cm3) and higher hardness (750 HV) than that of CoCrFeNiSn. The compressive yield strength of CoCrFeNiTi HEA is better than CoCrFeNiSn HEA. The CoCrFeNiSn high-entropy alloys showed lower wear rates. The main reason is that SnO2 is generated on the wear scar surface, which has good wetting and corrosion inhibition effects, so CoCrFeNiSn HEA shows better wear resistance in simulated seawater. The main wear mechanism of the CoCrFeNiSn HEA is abrasive wear, oxidative wear, exfoliation wear and corrosive wear.

Significantly enhanced corrosion resistance for Fe-based amorphous coatings via sealing treatment: Based on hybridisation and superhydrophobicity strategy

Based on the synergistic effect of hybridisation-superhydrophobicity, a simple and facile spraying method was used to achieve efficient sealing of Fe-based amorphous metallic coatings. In this paper, we employed rare-earth neodymium salts as inorganic sealant raw materials and loaded low surface energy fluorosilanes into epoxy resins to act as organic sealant raw materials. The surface structure and chemical composition of the sealing coatings were systematically characterised. The sealing mechanism as well as the anti-corrosion mechanism of the coating were investigated intensively. The results indicate that the superior corrosion resistance and self-cleaning ability of the sealed coating stems from the inorganic–organic-complex trinity effect: the corrosion inhibition effect of Nd oxide deposited during the inorganic sealing process, the shielding effect of the resin in the organic sealing, and the cross-linking and superhydrophobicity behaviour (liquid repellency effect) of the FDTES-Nd3+-Fe2+ complexes formed on the surface of the coating. This work provides valuable guidelines and insights for the design of subsequent corrosion-resistant and sealing coating.

Electrochemical, surface, and theoretical investigations of palm kernel shell extract as an effective inhibitor for carbon-steel corrosion in 1M HCl solution.

Herein, we employed palm kernel shell extract (PKSE) as an eco-friendly inhibitor for carbon steel in acidic-induced corrosion. The corrosion inhibition of PKSE on carbon steel in 1M HCI solution was investigated by electrochemical impedance spectroscopy, weight loss, and potentiodynamic polarization measurements. The surface was characterized by scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy. Moreover, the elastic modulus and hardness tests were conducted. Weight loss measurements revealed that the optimum concentration of inhibitors is 500ppm with 95.3% inhibition efficiency in 1M HCl solution. Electrochemical results showed that the inhibitor could exhibit excellent corrosion inhibition performance and displayed mixed-type inhibition. The electrochemical impedance spectroscopy analysis shows that the inhibition performance increases by increasing the concentration of PKSE. The surface studies ensure the PKSE effectiveness in carbon steel surface damage reduction. Also, the adsorption of PKSE molecules on the carbon steel surface occurs according to the Langmuir isotherm model. The primary goal of this investigation was the utilization of palm kernel shell extract as corrosion inhibitor for 1018 low carbon steel in 1M HCl solution, which highlights its novelty. The present results will be helpful to uncover the versatile importance of palm kernel shell compounds in the corrosion inhibition process.

Electrochemical, gravimetric and surface studies of Phalaris canariensis oil extract as corrosion inhibitor for 316 L type stainless steel in H2O-LiCl mixtures

The corrosion inhibition action of Phalaris canariensis extract on 316 L stainless steel in the H2O-35 (wt%) LiCl mixture at different temperatures has been evaluated with the aid of weight loss, potentiodynamic polarization curves, linear polarization resistance and electrochemical impedance spectroscopy tests. These studies were complemented by Fourier Transformed Infrared spectroscopy, FTIR, gas/mass chromatography analytical techniques and detailed scanning electronic microscopy studies. Results have indicated that Phalaris canariensis extract is an efficient inhibitor, with an efficiency that increases with its concentration, but it decreases as the temperature increases. Phalaris canariensis extract is physically adsorbed onto stainless steel according to a Temkin type of adsorption isotherm. Phalaris canariensis extract affected both anodic and cathodic electrochemical reactions with a stronger effect on the anodic ones, acting, thus, as a mixed type of inhibitor. Main compounds contained in the Phalaris canariensis extract were palmitic and oleic acids, responsible for its inhibitory properties.

Experimental and theoretical investigations of a novel imidazoline quaternary ammonium salt as an effective inhibitor of Q235 steel in 1 M HCl

In this paper, the inhibition efficiency and mechanism of a newly synthesized imidazoline-pyridine quaternary amine salt (IPS) as a corrosion inhibitor for carbon steel in 1.00 mol/L HCl at different temperatures were investigated experimentally and theoretically. The inhibitor is confirmed by nuclear magnetic resonance spectroscopy (NMR) and fourier transform infrared spectroscopy (FT-IR). Electrochemical and weight loss indicate that the IPS displays a stable protection performance at different temperatures. Moreover, scanning electron microscopy (SEM), energy dispersive spectrometer (EDS) and X-ray photoelectron spectroscopy (XPS) indicates that the IPS can be stably adsorbed on Q235 steel surface. Molecular dynamics (MD) show that mainly imidazole and pyridine rings of IPS are adsorbed on the surface of Fe. Moreover, radial distribution function (RDF) and the mean-square displacement (MSD) were used to study inhibitor/metal interactions and migration rate of corrosive species, respectively. The results can provide useful guidance for further study on the corrosion inhibition of imidazole-pyridine quaternary amine salts.

Drimia maritima as a New Green Inhibitor for Al-Si Alloy, SAE Steel and Pure Al Samples in 0.5 M NaCl Solution: Polarization and Electrochemical Impedance Analyses

The corrosion inhibition effects of Drimia maritima (L.) Stearn sin. Urginea maritima (L.) Backer on three different materials, i.e., as-cast Al-7 wt.% Si alloy, SAE 1020 low carbon steel, and commercially pure Al samples, into a stagnant and naturally aerated 0.5 M NaCl solution are evaluated. For this purpose, both the potentiodynamic polarization curves and electrochemical impedance spectroscopy with an equivalent circuit are utilized. It is found that inhibition effect increases up to certain minor Drimia maritima content. Adsorption isotherms (e.g., Langmuir and Temkin) indicate that all three examined materials comprise physical adsorption mechanisms. Al-Si alloys attained inhibition efficiencies of about 96% at 25 °C with 1250 ppm of Drimia maritima and ~43% with 625 ppm at 45 °C. On the other hand, the cp. Al and SAE 1020 samples attain ~89% and 68% with 1250 ppm and 500 ppm at 25 °C, respectively. This clearly indicates that the dosage of Drimia maritima green inhibitor into NaCl solution possesses certain susceptibility for each distinctive material examined. Impedance parameters obtained by using CNLS (complex non-linear least squares simulations) are correlated and discussed.