The energetic microchips can be obtained through the integration of energetic materials into microelectromechanical systems (MEMS). Herein, a novel MEMS-compatible energetic composite Cutztr@AP has been prepared by using an in-situ approach. The recrystallized ammonium perchlorate (AP) is uniformly confined within the voids among the Cutztr24 nanorod arrays, resulting in a close contact between Cutztr24 and AP. This structure may effectively improve the mass transfer between the oxidizer and the fuels, thereby enhancing the reactivity. Morphological analysis reveals a uniform distribution of AP within the Cutztr@AP12.5 structure. Consequently, the heat release obtained from non-isothermal decomposition of Cutztr@AP12.5 is 1628 J/g, surpassing the independent heat release from Cutztr24 and AP combined. Benefiting from the enhanced reactivity of Cutztr@AP12.5, a significantly shorter flame duration (190 ms) was obtained with a larger luminous radiation area exceeding 2.5 cm2 comparison to Cutztr24, which has a flame duration of 673 ms with a luminous radiation area of around 1.0 cm2. More importantly, integrating Cutztr@AP12.5 into the energetic microchip reduces the ignition energy to approximately 19.0 mJ, as compared to 25.9 mJ for pure Cutztr24. This study offers a unique method for constructing high-performance energetic microchips.
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