Abstract Identifying the wear status of cutting tools during the machining process is essential because failure to promptly replace severely worn tools can significantly impact the quality of workpiece machining. Presently, machine learning methods are predominantly utilized for monitoring cutting tool wear status. However, these methods rely on manual feature extraction and exhibit low accuracy. This study introduces a novel RRP-Net model, built upon the RepVgg and ResNet frameworks, integrating a parameter-free self-attention mechanism called SimAM to expedite the model’s solving speed without increasing parameters. Within the foundational module of the model, a structural reparameterization approach is employed to transform the multi-branch structure during training into a single-branch structure during validation. This method not only enhances model accuracy but also accelerates the model validation process. The publicly available cutting data from PHM2010 is employed for model training and validation. The findings demonstrate that RRP-Net surpasses classical convolutional neural network models in identifying cutting tool wear status within the PHM2010 dataset, achieving an average accuracy of 98.65% and enhancing recognition accuracy on relevant datasets by 2.41%. To verify the model’s practical applicability, specificity and recall during the Break stage are computed at 99.73% and 98.18%, respectively, affirming the model’s exceptional robustness and stability. The heightened accuracy and efficiency of RRP-Net further broaden its applicability within the industrial domain.
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