Conversion Layer Research Articles

Effect of Surface Pretreatments on the Formation of Zr‐Based Conversion Layers on Zn–Al–Mg Alloy‐Coated Steel

ABSTRACTZr‐based conversion coatings represent an environmentally conscious alternative to traditional phosphating and chromating in the automotive industry. In this study, we employ XPS and LEIS to investigate the formation of Zr‐conversion layers on Zn–Mg–Al alloy after alkaline and acidic model pretreatments. On alkaline pretreated surfaces, a Zr‐oxide/oxyfluoride layer and an underlying Mg–Al–fluoride layer are formed, whereas acidic pretreatment results in only an oxidic layer. The thickness of the Zr‐layer depends on pretreatment pH and immersion time. Acidic treatment achieves an approximately 23 nm‐thick Zr‐oxide/oxyfluoride layer after 1 min, while prolonged treatment increases the thickness of the oxidic layer for strong alkaline and acidic conditions. Mild alkaline pretreatments, however, do not benefit from extended immersion. F‐induced corrosion pits are observed after mild alkaline treatment. The strong alkaline pretreatment proved to be the most efficient in creating a double‐layered Zr‐conversion coating with increased oxidic layer thickness over time.

Zn-phosphate conversion coatings developed on high-strength steels at reduced processing temperature

The effect of process time, ultrasonic stirring, and the addition of H2PO4- on the morphology and corrosion resistance of phosphate conversion coatings was investigated by Scanning Electron Microscopy and electrochemical tests. The phosphating treatments were performed at 50 °C, lower than traditional processes, and pH 2.9 and 2.4. An enhanced film of bigger mass and reduced corrosion rate was produced when the processing time was extended from 6 to 30 min. at pH 2.9. No important changes were identified in the appearance other than a slight crystal coarsening and Zn enrichment. Both the ultrasonic stirring and the addition of H2PO4- (pH 2.9, 6 min.) accelerate the coating formation rate and assist in the formation of more uniform layers with a greater Zn concentration. An important crystal refinement was also obtained in the ultrasound-induced treatment, whereas no relevant changes were found for the corrosion behaviour. The addition of H2PO4- in the amount of 10 g/L (pH 2.9, 6 min.) facilitates the formation of a layer with a quality like that found in the longest treatment (30 min.). None of the tested variables provided an effective modification to improve the performance of the conversion layers developed for the baths considered in this study at pH 2.4.

Highly Enhanced Light Recycling in Quantum Dot Displays by Sidewall Reflectors

AbstractQuantum dot (QD) color conversion‐based displays have emerged as one of the most promising next‐generation devices due to their superior emission properties in terms of color expression. To date, however, existing QD color conversion layer (QD‐CCL) technologies have suffered from low luminance and power efficiency, mainly due to significant light absorption by the bank structure. Here, the color conversion efficiency of QD‐CCL has been significantly enhanced by fabricating a highly reflective metal layer on the side surface of the bank structure. Using a high‐aspect‐ratio silver reflector fabricated through a secondary sputtering lithographic technique involving argon ion bombardment, the fabricated QD‐CCL is combined with a blue organic light‐emitting diode (OLED) serving as a light source. As a result, light recycling from the reflector significantly enhances color conversion efficiency and luminance by up to 4.60‐fold and 4.29‐fold, respectively. Optical simulation reveals that higher pixel resolution provides greater reflection probabilities during extraction. This photomask‐free approach is not only simple but also highly compatible with existing semiconductor fabrication processes, making it a viable commercial alternative for all color‐converting structures that utilize light‐emitting materials with omnidirectional emission characteristics.

Highly DUV to NIR-II responsive broadband quantum dots heterojunction photodetectors by integrating quantum cutting luminescent concentrators

Low-cost, high-performance, and uncooled broadband photodetectors (PDs) have potential applications in optical communication etc., but it still remains a huge challenge to realize deep UV (DUV) to the second near-infrared (NIR-II) detection for a single broadband PD. Herein, a single PD affording broadband spectral response from 200 to 1700 nm is achieved with a vertical configuration based on quantum dots (QDs) heterojunction and quantum cutting luminescent concentrators (QC–LC). A broadband quantum dots heterojunction as absorption layer was designed by integrating CsPbI3:Ho3+ perovskite quantum dots (PQDs) and PbS QDs to realize the spectral response from 400 to 1700 nm. The QC–LC by employing CsPbCl3:Cr3+, Ce3+, Yb3+, Er3+ PQDs as luminescent conversion layer to collect and concentrate photon energy for boosting the DUV–UV (200–400 nm) photons response of PDs by waveguide effect. Such broadband PD displays good stability, and outstanding sensitivity with the detectivity of 3.19 × 1012 Jones at 260 nm, 1.05 × 1013 Jones at 460 nm and 2.23 × 1012 Jones at 1550 nm, respectively. The findings provide a new strategy to construct broadband detector, offering more opportunities in future optoelectronic devices.

Characterization of new silicon carbide neutron detectors with thermal and fast neutrons

The aim of this work is to present a characterization of a new silicon carbide (SiC) neutron detector fabricated at the Institute of Microelectronics of Barcelona (IMB-CNM-CSIC). The device is based on a 50μm thick p-n diode built in a 4H-SiC wafer. Performance studies were carried out under different neutron energy spectra, including thermal and quasi-monoenergetic fast neutrons at the CNA HiSPANoS facility. We implemented a method for the fabrication of enriched LiF conversion layers to use for the detection of thermal neutrons. The detector was proven to be capable of being used for thermal neutron detection with conversion layers of 10B and LiF. A detection efficiency of 6 ± 1% was achieved with a 25μm thick LiF conversion layer. It was also confirmed that the device can be employed for the detection of recoil nuclei and protons produced by fast neutrons. The spectra obtained experimentally were compared with PHITS simulations. This work represents the first step towards the design and fabrication of new SiC neutron detectors in the IMB-CNM-CSIC clean room with potential applications in various scientific and technological fields.

Stokes and anti-Stokes emission characteristics of Er3+/Yb3+ co-doped zinc tellurite glasses under 377 and 1550 nm excitations for solar energy conversion application

One of the best rare earth combinations for down- and up-converting the solar photons is Er3+/Yb3+. Therefore, at present, by using the traditional melt quench technique, zinc tellurite glasses doped with Er3+ and Er3+/Yb3+ were characterised. Several methods of down-conversion that result in the emission of 1000 nm from the acceptor (Yb3+) under excitation of donor (Er3+) were studied. On the other hand, the impact of acceptor (Yb3+) concentration and excitation pump power on the excited state absorption and its influence on the up-conversion emission (1000 nm) properties were investigated in detail under 1535 nm excitation. The studies on emission and decay results are discovered to be very significant. Suggesting that these glasses when used as conversion layers, can append the conversion efficiency of Si-based solar cells.

Regulation of nucleation and crystallization for blade-coating large-area CsPbBr3 perovskite light-emitting diodes

Metal halide perovskite light-emitting diodes (PeLEDs) and large-area perovskite color conversion layers for liquid crystal display exhibit great potential in the field of illumination and display. Blade-coating method stands out as a highly suitable technique for fabricating large-scale films, albeit with challenges such as uneven nucleation coverage and non-uniformity crystallization process. In this work, we developed an in-situ characterization measurement system to monitor the perovskite nucleation, and crystallization process. By incorporating formamidine acetate (FAAc) into perovskite precursor solutions, the nucleation rate and nuclei density of perovskite were increased, leading to more uniform nucleation. In addition, we inserted a layer of [2-(9H-carbazol-9-yl)ethyl] phosphonic acid above the poly(9-vinylcarbazole) hole transport layer. This layer acts as an anchor for the perovskite nano-crystal nuclei formed in the precursor, enhancing the steric hindrance of the solute and subsequently slowing down the crystal growth rate, thereby improving crystal quality. Based on these improvements, large-area perovskite nano-polycrystalline films with significantly improved uniformity and enhanced photoluminescence quantum yield were obtained. A small-area PeLED (2 mm × 2 mm) with a maximum external quantum efficiency of 25.91% was realized, marking the highest record of PeLED prepared by blade-coating method to date. An ultra-large-area PeLED (5 cm × 7 cm) was also prepared, which is the largest PeLED prepared by the solution method reported so far.

Structural reconstruction synthesis of highly luminous water-stable CsPbBr3@CsPb2Br5@DSPE core-shell perovskite nanocrystals for bioimaging, pattering, and LEDs

Lead halide perovskite (LHP) nanocrystals (NCs) suffer from poor stability against environmental factors (heat, moisture, oxygen, etc.), which seriously hinders their practical application. Constructing a core-shell structure could be an effective approach to improve the stability and optical properties of the LHP NCs. Herein, a novel strategy of water-triggered phase transformation and phospholipid (DSPE) micelle encapsulation is proposed, generating highly luminescent water-dispersed CsPbBr3@CsPb2Br5@DSPE core-shell-shell nanocrystals. The epitaxial growth of the CsPb2Br5 shell is induced by the in-situ reconstruction of the CsPbBr3 surface by water erosion, and the lattice mismatch with the CsPbBr3 core is small (3.8%). The further amphipathic phospholipid encapsulation guarantees their excellent water dispersity and stability. Revealed by the femtosecond transient absorption spectroscopy, the dense CsPb2Br5@DSPE shell effectively passivates the surface of the CsPbBr3 core, thus improving its stability and luminescence performance. The resulting CsPbBr3@CsPb2Br5@DSPE nanoparticles exhibit excellent performance as fluorescent probes for bioimaging, aqueous inks for high-resolution pattering, and light conversion layers for LEDs, demonstrating their promising potential in multiple applications.

Enhancing the reliability of InP-based QD color conversion layer through a uniform organic encapsulation layer via inkjet printing

Quantum dot (QD) as a color conversion layer (CCL) is gaining increasing attention for use in next generation displays. However, QD CCL, especially those based on indium phosphide (InP) materials, are vulnerable to oxygen and moisture. Accordingly, even in CCL technology, encapsulation is essential to mitigate performance reduction due to the degradation of color conversion efficiency (CCE). Herein, we employed only acrylic-based resin to produce a uniform encapsulation layer on a CCL, enhancing the CCE reliability of the QD CCL under ambient conditions. To print a uniform encapsulation layer, we confirmed the significance of the minimized surface energy differences on glass, bank, and QD film through O2 plasma treatment. We also investigated coating characteristics through adjustment of the drop spacing to analyze the reliability of the CCL. Compared to the CCL without an encapsulation layer, the CCE only showed a decrease of 1.96 % at green and 3.6 % at red light, after 168 h. The T95 (time to 95 % of the initial luminance) was improved from 5.25 h to 75.02 h by applying the encapsulation layer. As a result, we enhanced the stability of the InP-based QD CCL by printing only an organic encapsulation layer using the inkjet printing process.

High performance pixelated quantum dots array on Micro-LED by inkjet printing

Micro-LED display has risen to prominence in research and industry, distinguished by their numerous advantages. Quantum dots (QDs) film, serving as color conversion layers (CCLs) for Micro-LED, are considered a leading candidate for the next generation of displays, owing to their low power consumption and broad color gamut. Inkjet printing stands out as a feasible approach for crafting QDs CCLs. The essence of the process hinges on attaining a printed QDs film that boasts both uniformity and high-precision QDs array. However, the unstable printing of QDs ink significantly impacts the surface morphology of QDs arrays and the display performance of Micro-LEDs. Therefore, elucidating the mechanism behind the unstable printing of QDs in inkjet printing and fabricating QDs is of paramount importance. In this study, through the simulation of unstable printing with conventional QDs ink, we identified nozzle blockage and the rapid evaporation of low-boiling-point ink as the primary causes of unstable printing. This leads to aggregation and deposition of QDs, obstructing the nozzle and altering the fluid path. A novel binary organic composite ink was employed to print the QDs array on the substrate with ultra-stability, achieving a high yield and greatly reduced coffee-ring effect Micro-LED full-color display.

Modern Conversion Layers as High-Performance Alternatives to Aluminum Anodizing and Its Alloys

Modern Conversion Layers as High-Performance Alternatives to Aluminum Anodizing and Its Alloys

Construction of bilayer cellulose-based aerogel with salt-resistant design for efficient solar desalination and wastewater purification

Solar-driven interfacial evaporation (SDIE) technology, which utilizes green and renewable solar energy to produce clean water, has shown great potential in alleviating global water scarcity. However, practical applications still face numerous challenges, including salt crystallization precipitation and accumulation, low energy utilization, and complex preparation processes. Hence, We designed a vertically ordered porous bilayer aerogel based on nanofibrillated cellulose (NFC)/polyethyleneimine (PEI) with excellent salt resistance, light absorption and local thermal effects to achieve efficient solar steam generation. Specifically, the photothermal conversion layer (PCL) at the top had excellent light absorption and photothermal conversion efficiency by introducing graphene oxide (GO) as a highly efficient photothermal material. The water transport layer (WTL) at the bottom ensured a stable water supply to the evaporation layer by virtue of the vertical water transfer path and inherent hydrophilicity, and effectively prevented formation of salts in the evaporation area. In addition, the designed aerogel had a low thermal conductivity, which achieved effective thermal insulation and further enhanced the localized heating effect. This superhydrophilic bilayer aerogel achieved a high evaporation rate of 1.9596 kg m−2 h−1 and an energy conversion efficiency of 92.28% under one solar irradiation. It is noteworthy that evaporation process exhibited excellent stability during 8 h of continuous evaporation in 20 wt% brine and no salt accumulation was observed on the evaporated surface. In addition, the bilayer aerogel demonstrated excellent long-term stability and self-cleaning. Meanwhile, its excellent anti-contamination and wastewater treatment capabilities give SDIE technology a stable and continuous operation in practical applications, thus demonstrating significant application potential.

Polyurethane Nanocomposite Coatings Coupled with Titanium-Based Conversion Layers for Enhanced Anticorrosion, Icephobic Properties, and Surface Protection.

This study examines the efficacy of icephobic polyurethane nanocomposite coatings in mitigating corrosion on an aluminum substrate. A titanium-based conversion coating is applied to modify the substrate, and the research focuses on optimizing the dual functionalities of icephobicity and anticorrosion within the polyurethane coatings while ensuring strong substrate adhesion. The coatings are formulated using fluoropolyol, isocyanate, and silica nanoparticles treated with polydimethylsiloxane. Surface properties are analyzed using contact angles, contact angle hysteresis measurements, and atomic force microscopy, and the coatings' icephobicity is evaluated through differential scanning calorimetry, freezing time delay, ice adhesion under impact and non-impact conditions, and ice accretion tests. The corrosion resistance and adhesive strength of the coatings are assessed using electrochemical impedance spectroscopy and cross-cut tests, respectively. Increasing the concentration of silica nanoparticles to 10 wt.% increases contact angles to 167°, although the 4 wt.% coating produces the lowest contact angle hysteresis (3° ± 0.5°) and ice nucleation temperature (-23 °C). The latter coating is then applied to a substrate pretreated with a titanium/cerium-based conversion coating. This prepared surface maintains an ice adhesion of about 15 kPa after 15 icing/de-icing cycles and provides approximately 90 days of surface protection (|Z|lf = 1.6 × 109 Ω·cm2). Notably, the impedance value exceeds that of untreated substrates, underscoring the effectiveness of the titanium/cerium-based conversion coating in enhancing both corrosion resistance and coating adhesion to the substrate.

Effect of phytic acid/rust conversion layer on corrosion protection of rusty mild steel

In this study, a rust/phytic acid (rust/PA) conversion layer was prepared on rusty mild steel by dipping rusty steel panels into a phytic acid solution. After treating with phytic acid, the free phosphate group in the conversion layer chelated with Fe3+ and generated insoluble salt, which could form a new dense conversion layer. The dense rust/PA conversion layer effectively strengthened the interfacial bonding between the coatings and rusty metal substrate and exhibited good corrosion protection and defect healing abilities.

Fabrication of ZnO-quantum dot hybrid nanocomposites with enhanced light scattering and emission characteristics for micro LED display applications

Herein, a facile method is reported to fabricate a color conversion layer comprised of zinc oxide nanoparticles (ZnO NPs) and quantum dots (QDs) for micro-light emitting diode (μ-LED) displays. Further, 11-mercaptoundecanoic acid (MUA)-treated ZnO NPs (ZnO@MUA NPs) are synthesized via a high-energy ball milling method, which bypasses the need for complex synthesis processes and enables functional groups to attach to the surface, thereby facilitating the formation of ZnO@MUA NPs-QD hybrid composites (ZQCs). The particle size, surface characteristics, elemental composition, and binding energy are analyzed to elucidate the reaction mechanism and to confirm that the fabricated ZQC exhibits a chemically bonded structure. To ascertain the optimal molar concentration for incorporating the QDs, parameters such as QD bonding efficiency, quantity of bonded QDs, interparticle distance, and absolute photoluminescence quantum yield (PLQY) are evaluated as functions of molar concentration. As a result, the optimal molar concentration is found to be 1930 nM, giving a bonding efficiency of 96.8 %, along with the bonded QDs of 1.51 × 1011 per a unit area of 1 mm2 of ZnO NPs and a PLQY of 64.8 %. Furthermore, comprehensive optical analyses are performed to assess the potential of the ZQC as a color conversion material for μ-LED displays, in comparison to the use of pristine QDs and silica NP-QD composites.

Superconductor based, tomographic, neutron diagnostics for fusion power monitoring.

We propose a scalable system of compact, superconducting neutron monitors, which can be embedded in any existing cryogenic infrastructure of a fusion system. The pixel-based nature of the detectors allows them to be placed at intervals following the circumference of a cooled zone, e.g., a field coil, thus allowing for a tomographic measurement of the neutron flux surrounding the plasma. An early stage prototype of the superconducting bolometer is described, and the key results of a previous feasibility study of this prototype performed with cold neutrons are summarized. The bolometer can be adapted for use with fast neutrons by altering the composition and geometry of the neutron-to-heat conversion layer. This paper describes the initial feasibility considerations for implementation in a superconducting tokamak. The sensor is based on a high-temperature superconductor, making it possible to select the operation temperature in the range 1-90K. Neutron flux numbers were found using the ITER MCNP reference model, and these were embedded in a TOPAS model to find the expected signal measured by the bolometer at the position of a toroidal field coil. The results at the coil position indicate suitable operation levels in terms of the magnitude of the measured signal, with a measurable signal of several ohm, which is much smaller than the saturation energy of the detector. Radiation hardness is estimated and found to be on the order of at least 40 years for the relevant radiation levels. The upcoming investigation activities of the project are described for both radiation testing and analytical modeling.

Investigation and comparison of the influence of modified DBR and yellow color filters for quantum dot color conversion-based micro LED applications

This study compares how a modified distributed Bragg reflector (DBR) and yellow color filter (Y-CF) increase the color purity, viewing angle, and brightness of the quantum dot color conversion layer (QDCC) for micro-LED displays. We designed and built a 53-layer high-performance modified DBR with almost total blue leakage filtering (T %: 0.16 %) and very high G/R band transmittance (T %: 96.97 %) for comparison. We also use a Y-CF that filters blue light (T %: 0.84 %) and has good G/R band transmittance (T %: 94.83 %). Due to DBR's angle dependency effect, the modified DBR/QDCC structure offers a remarkable color gamut (117.41 % NTSC) at the forward viewing angle, but this rapidly diminishes beyond 30°. The Y-CF/QDCC structure retains 116 % NTSC color at all viewing angles. Because of its consistent color performance at all viewing angles, sufficient brightness, and outstanding color gamut, the Y-CF/QDCC structure is the best option for contemporary QDCC-based micro-LED displays.

Monolithic full-color micro-LED displays featuring three-dimensional chip bonding and quantum dot-based color conversion layer.

What we believe to be a novel fabrication process for monolithic full-color (RGB) micro-LED (µLED) display technology, featuring three-dimensional (3D) and quantum dot (QD)-based color conversion layer, has been proposed. This method offers advantages such as a wide color gamut, high pixel density, high yield, and low cost. A 16 × 16 passive matrix (PM) RGB µLED array, with a pitch size of 80 µm and a pixel density of 328 pixels per inch (PPI), has been successfully realized using flip-chip bonding technology. When measuring the electroluminescence (EL) spectra of the green and red pixels with the addition of color filters, the color gamut can achieve a maximum of 124% of the National Television System Committee (NTSC) standard. Additionally, this process significantly reduces the risk of damage to the QD film during photolithography compared to using two different colored QDs for RGB µLED arrays. The proposed manufacturing process shows considerable promise for commercialization.

Modelling Gd-diamond and Gd-SiC neutron detectors

A custom Monte Carlo (MC) computer model was developed to simulate thermal neutron absorption in, and subsequent photon and electron emission from, natural Gd with a view to using the material as a neutron conversion layer for neutron detectors. The MC code also modelled photon and electron detection with two dissimilar detectors: a thick (500 μm) single crystal diamond detector; and a thin (5.15 μm) commercial off the shelf (COTS) 4H–SiC photodiode detector. The detectors’ quantum detection efficiencies (QE) for hard X-rays and γ-rays were relatively low in comparison to their QE for electrons, thus making it possible to collect electron spectra from the Gd layer neutron conversion products which were not overwhelmed by photon emissions from the Gd. The MC code was utilised to determine the optimal thickness of Gd for the efficient detection of a thermal neutron flux. These radiation hard and spectroscopic detectors paired with natural Gd could find utility as robust and compact thermal neutron detectors for nuclear science and engineering, space science, and other applications.

Multishell Silver Indium Selenide-Based Quantum Dots and Their Poly(methyl methacrylate) Composites for Application in Red-Light-Emitting Diodes.

In this work, the production of novel multishell silver indium selenide quantum dots (QDs) shelled with zinc selenide and zinc sulfide through a multistep synthesis precisely designed to develop high-quality red-emitting QDs is explored. The formation of the multishell nanoheterostructure significantly improves the photoluminescence quantum yield of the nanocrystals from 3% observed for the silver indium selenide core to 27 and 46% after the deposition of the zinc selenide and zinc sulfide layers, respectively. Moreover, the incorporation of the multishelled QDs in a poly(methyl methacrylate) (PMMA) matrix via in situ radical polymerization is investigated, and the role of thiol ligand passivation is proven to be fundamental for the stabilization of the QDs during the polymerization step, preventing their decomposition and the relative luminescence quenching. In particular, the role of interface chemistry is investigated by considering both surface passivation by inorganic zinc chalcogenide layers, which allows us to improve the optical properties, and organic thiol ligand passivation, which is fundamental to ensuring the chemical stability of the nanocrystals during in situ radical polymerization. In this way, it is possible to produce silver-indium selenide QD-PMMA composites that exhibit bright red luminescence and high transparency, making them promising for potential applications in photonics. Finally, it is demonstrated that the new silver indium selenide QD-PMMA composites can serve as an efficient color conversion layer for the production of red light-emitting diodes.