The kaleidoscope is a device to convert the power density distribution of the laser beam. Rectangular pipe kaleidoscopes are applied to laser hardening experiments in the present research in order to show their effectiveness in the laser processing. The shapes and the dimensions of the kaleidoscopes are determined based on the theoretical analysis of the power density distribution of the laser beam converted by the kaleidoscopes. Laser hardening experiments are carried out for graphite-coated steel plates by applying both the kaleidoscopes and the conventional lens system. The heat affected zones of the processed materials are observed and compared from the viewpoints of the depths, the widths and the shapes. The following remarks are concluded from the experimental results. The heat affected zones of the workpieces generated by the laser beam converted by the kaleidoscopes are flatter and wider than those obtained by applying the conventional lens system. The surface deformation of the heat affected zone is relatively smaller in the case of the rectangular pipe kaleidoscopes than the conventional lens system.
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