Firstly, the properties and the microstructure evolution of the solid-solution process of Mg-5 wt.%Sn were studied. From the motion analysis of resistivity and microhardness during solution treatment, the reasonable solution technology of Mg-5 wt.%Sn should be 12–16 h at 480 °C. After solution treatment at 480 °C for 16 h, the precipitating behavior in supersaturated solid solution. Mg-5 wt.%Sn alloy was investigated. In the aging process, it was observed that there were precipitated phases in the both grain and grain boundaries, and continuous inhomogeneous precipitation occurred along the grain boundaries, and continuous homogeneous precipitation happened in the grain. Transmission Electron Microscope (TEM) analysis indicated the plate- and lath-shaped precipitates within the grains and only the plate-shaped precipitates along the grain boundary. High-Resolution Electron Microscopy (HRTEM) studies have shown that metastable precipitates may occur during aging, coherently or semi-coherent with the matrix. Energy Dispersive Analysis by X-ray (EDAX) analysis showed that the Mg/Sn ratio was not actually constant, and the Sn content of the metastable phase was lower than that of the Mg2Sn equilibrium phase. X-ray diffraction (XRD) studies confirm the existence of this metastable phase, which is supposed to be GP zone and metastable Mg3Sn phase.
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