Apple juice concentrate offers significant advantages in terms of transportation and storage. However, the conventional concentration method is known for its high energy consumption and has been observed to negatively affect the quality of the apple juice. This study investigated an efficient and sustainable process combining pasteurization and membrane distillation (MD) for apple juice concentration. The effects of operational conditions on flux, membrane fouling control, product quality and energy consumption were evaluated. When a single MD was used as a pre-concentration method, apple juice could be concentrated by more than 3.65 times. The final product with a total soluble solids (TSS) content of 60 °Brix after VE re-concentration has better quality, especially in terms of acidity and total phenols content. The flux recovery rate of hydraulic washing can reach more than 96 %. The MD pre-concentration process used uncooled pasteurized apple juice as the feed reduced the energy consumption by 60.6 % compared with thermal concentration.
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