Compound Layer Research Articles

Investigating the effect of O2 plasma treatment on the operational characteristics of Schottky-gate AlGaN/GaN HEMT

This study investigates the effect of O2 plasma treatment on the physical and electrical properties of the surface region in Schottky-gate AlGaN/GaN high electron mobility transistor (HEMT). We demonstrate that O2 plasma treatment significantly reduces the gate leakage current and enhances the on/off ratio by three orders of magnitude compared to devices without treatment. The O2 plasma treatment removes organic chemical residue and forms Ga–O bonds on the AlGaN surface beneath the gate metal. X-ray photoelectron spectroscopy results indicate that the treatment effectively forms a Ga–O compound oxide layer, which provides surface passivation. Furthermore, atomic force microscope analysis reveals a 50% reduction in surface roughness after the O2 plasma treatment. Using O2 plasma oxidation treatment caused a shift in the threshold voltage (VTH ) of Schottky-gate AlGaN/GaN HEMT. Initially measured at −5.26 V, the VTH value shifted to +0.5 V. Furthermore, we also employ TCAD simulation to assist in the process developed during the manufacturing process. It is worth noting that the drain current decreases as the Ga–O compound oxide layer increases. This is due to effectively depleted the polarization charges at the AlGaN/GaN interfaces during E-mode operation when reducing the thickness of the AlGaN layer beneath the gate metal. Our results demonstrate the importance of O2 plasma surface treatment in achieving optimal device performance. This study systematically discusses the effect of O2 plasma on AlGaN/GaN surface properties and the formation of Ga–O bonding. It offers insights into developing high-performance Schottky-gate AlGaN/GaN HEMT.

Degradation Processes of Two Compound Layers on Nitrided Surfaces During the Wear Test by “Block on Hot Al Cylinder”

The results obtained in the study help to explain the degradation process of the nitrided steel compound layer. Compound layers with different properties on gas-nitrided H10 tool steel blocks were tested for wear with “block on hot Al cylinder”. Degradation processes were observed on both compound layers with different properties and at three contact pressures. In order to observe the degradation processes in the compound layers, the wear tests were interrupted at various fixed time intervals and the resulting changes were closely monitored. The comprehensive analysis highlighted the complexity of the degradation process in the compound layers and emphasized the existence of complex relationships between the above-mentioned parameters. The reaction of the nitrided steel surface with hot Al is more pronounced in areas with lower contact pressure, while adhesive removal and furrow formation are pronounced in areas with low and medium contact pressure. This process begins with a sufficient density of the areas where islands of adhesive removal are located, their enlargement during the test, the breaking up of the walls between them, and finally the removal of the compound layer in the sliding direction, which appears as furrowing in the final phase of wear.

Optimized Compound Layer Design for Highly Loaded Nitrided Gears

AbstractNitriding is a thermochemical surface hardening process, which can be used to improve the performance properties of gears. In particular, the tooth flank and tooth root load-carrying capacity can be significantly increased by nitriding. Previous work has shown that tribological dominated failure modes and limits, such as the micro-pitting and wear load-carrying capacity of gears, can be significantly increased by a suitable compound layer structure. In this work, the relationship between compound layer design and macro-pitting load-carrying capacity of nitrided gears is explored based on experimental investigations. For this purpose, the materials EN31CrMoV9 and EN42CrMo4 were nitrided under varying nitriding conditions to produce compound layers with different structures and properties. The characteristics of the compound layer such as phase composition, compound layer thickness and pore seam were extensively characterized by means of metallographic techniques, XRD, GDOES, and EBSD. Experimental investigations of the macro-pitting load-carrying capacity were carried out on an FZG back-to-back gear test rig with center distance a = 52 mm. It was shown that the pitting load-carrying capacity depends to a large extent on the characteristics of the compound layer, in particular on the formation of the pore seam. A minimum pore seam thickness of CLTP ≥ 1.8 µm has a positive effect on the pitting load-carrying capacity. The test results for the pitting load-carrying capacity are above (σH lim ≥ 1690 N/mm2) or, in some cases, significantly above (σH lim = 1979 N/mm2) the strength values specified in ISO 6336-5:2016 for nitrided nitriding steels (σH lim = 1450 N/mm2; material quality ME) and case-hardened alloy steels (σH lim = 1650 N/mm2; material quality ME).

Dissimilar linear friction welding of AZ31 magnesium alloy and AA5052-H34 aluminum alloy

The intermetallic compound (IMC) layer, tensile properties, and fracture behavior of dissimilar Mg/Al joints and their relationship during linear friction welding (LFW) are investigated to develop a strategy to obtain high-strength Mg/Al dissimilar materials. The thickness of the Mg/Al-based IMC layer decreases as the applied pressure increases and the frequency decreases. The IMC layer is mainly composed of Mg17Al12 and Mg2Al3 at the weld interface. The tensile strength of the joints fabricated at an appropriate frequency of 50 Hz and a high pressure of 200 MPa during LFW is 235 MPa, which is 94 % the tensile strength of AZ31 and is attributed to the effective suppression of the Mg2Al3 IMC layer growth. At a lower frequency, large defects and pores are formed near the weld interface edge on the Mg side owing to the low welding temperature. The joint fabricated at a higher frequency exhibits a thick and brittle Mg2Al3 IMC layer at the weld interface because of the high growth rate; thus, the dissimilar joints fractured primarily at the Mg2Al3 IMC layer. The inhibition of the Mg2Al3 IMC layer growth yields superior tensile properties in Mg/Al dissimilar materials.

Counter-intuitive mechanical performance variation in aged low-temperature interconnections in electronic packaging

Different from the conventional aging induced continuous mechanical performance deterioration in solder joints, a counter-intuitive “decrease-increase-decrease” variation in shear strength with a peak value 12 MPa higher than the initial state was captured in aged low-temperature BGA structure Cu/Sn–58Bi/Cu solder joints. The first decrease in shear strength was dominated by the coarsening of Sn and Bi phases. The following increase in shear strength was rooted in the concurrent Bi subgrain strengthening, solid solution strengthening of Bi element in Sn-rich phase and precipitation strengthening induced by the Bi-rich phase particles. The eventual decrease in shear strength was ascribed to severely deteriorated interface between the solder matrix and intermetallic compound layer being the weaker site in the long time aged solder joint. This aging induced strengthening phenomenon is inspiring in mechanical performance optimization and reliability elevation of SnBi-based solder joints for the coming chiplet and heterogeneous integration packaging.

Large geometric polarization and magnetic behavior in the multiferroic quasi-2D SrNiF4 fluoride

In the last decades, multifunctional single-crystals that show multiferroic and magnetoelectric responses have attracted considerable attention due to the potential applications and physical phenomena involved in the entanglement of the ferroic orders. This paper explores the structural, ferroelectric, and magnetic properties of the unexplored layered SrNiF4 fluoride compound. We show that, in terms of the vibrational phonon modes, this fluoride compound shows a tangible ferroelectric behavior with an Ps = 14.8 μC cm−2 standing as the largest among its family. Besides, based on our findings such ferroelectric polarization presents a geometric origin that is strongly entangled with the octahedral rotations within the Γ2− phonon mode and enhanced by the structure’s Γ1+ mode. We also observed that the spontaneous polarization is coupled to the noncollinear antiferromagnetic ordering in the structure allowing a switching of the weak antiferromagnetic component when the polarization is reversed.

Microstructure and mechanical behavior of Sn15Bi-xAg\Cu solder joints during isothermal aging

Purpose This paper aims to focus on the reliability of Sn15Bi–xAg and Sn15Bi–xCu solder joints during isothermal aging. Design/methodology/approach The effects of Ag or Cu additions on the microstructure, interfacial metallic compound layer and shear strength of Sn–15Bi (Sn15Bi) based solder joints during were investigated. The effects of Ag or Cu additions on the microstructure and tensile properties of Sn15Bi-based bulk solders were also investigated to provide a comprehensive analysis. The interfacial morphology and microstructure were observed by scanning electron microscopy and the composition in the structure was examined by energy dispersive spectrometer. The shear tests were carried out on the as-soldered and as-aged joints using a ball shear tester. Findings The results revealed that by adding Ag or Cu, the microstructure of Sn15Bi solder can be refined. Ag addition increased the tensile strength of Sn15Bi solder but had little effect on elongation. However, Cu addition decreased the tensile strength and elongation of Sn15Bi solder. For solder joints, Ag addition increased the shear strength and toughness of Sn15Bi/Cu joints but Cu addition decreased the shear strength and toughness of Sn15Bi/Cu joints. Originality/value The authors can potentially provide a replacement for Sn40Pb traditional solder with Sn15Bi solder by alloying Ag or Cu due to its lower cost and similar melting point as Sn–Pb solder.

VIBRATIONAL AND X-RAY MEASUREMENTS OF La2Ti2O7 UNDER HIGH PRESSURE CONDITION

The present study focuses on investigating the impact of high-pressure conditions on the crystal structure and vibration spectra of the perovskite-like layered compound La2Ti2O7. To this end, X-ray diffraction and Raman spectroscopy techniques were employed to observe the behavior of the compound under pressure levels up to 30 GPa. The neutron diffraction at ambient pressure confirms that the structure of La2Ti2O7 is monoclinic P21. The results indicate that when the pressure attains 17.3 GPa, the original monoclinic phase of P21 symmetry undergoes a phase transition to the monoclinic phase of P2 symmetry. The observed pressure-induced phase transitions in La2Ti2O7 are associated with anomalous changes in both the unit cell parameters and the vibrational modes. Additionally, the study obtained the baric dependences of lattice parameters, unit cell volume and vibration frequencies, which were used to calculate the bulk modules for the initial and pressure-induced phases of La2Ti2O7.

Synthesis and Physical Properties of the Misfit Layered Compound (EuS)1.13(NbSe2)2.

A new misfit layered compound with the stoichiometry (EuS)1+δ(NbSe2)2 (δ ≈ 0.13) has been successfully synthesized. High-resolution transmission electron microscopy and powder X-ray diffraction confirm the misfit structure with (EuS)-(EuS) spacing of 18.30(1) Å. Magnetization, electrical resistivity, heat capacity, and thermal transport measurements show that the material is a heavily doped semiconductor or poor metal with a low thermal conductivity of ∼1 W/m K and an antiferromagnetic ordering transition at TN = 4.7 K. In contrast to the parent materials, the misfit is neither ferromagnetic nor superconducting down to T = 0.4 K. We find evidence of a field-driven transition to a ferromagnetic state due to reorientation of ferromagnetic EuS layers at μoH = 0.5 T at T = 2 K.

Study on strengthening and toughening mechanisms of Cu/Al composites dominated by interface layer

Cu/Al composites have the excellent properties of both Cu and Al, and have the properties of light weight and high conductivity, so they have been widely concerned. In this paper, 5-mm-thick Cu/Al composites prepared by the cast-rolling process are used as experimental materials. To reveal the strengthening and toughening mechanisms of the Cu/Al composites, the interfacial structure, micro-morphology, stress-strain condition, and GND distribution of Cu/Al composites before and after deformation were characterized utilizing TEM, TKD, and EBSD. The results show that the submicron intermetallic compounds Al2Cu and Al4Cu9 are formed from the casting-rolling Cu/Al composites. After 15% tensile deformation, many gaps occurred in the interface layer, but at the gaps, there was no crack spreading to the Cu and Al layers. Meanwhile, the deformation in different directions occurs in the Cu grains near the interface, forming a dislocation wall, and the entanglement of the dislocation occurs in the Cu layer near the interface, which contributes to the improvement of tensile strength. The Al layer near the interface layer produces kink bands, which helps to improve the ductility of the composites. Besides, due to the action of the hard intermetallic compound layer, with the increase in tensile deformation, a large number of GND are gradually accumulated in the Cu and Al layers near the interface, resulting in remote back stress, which makes the softer Cu and Al layers obtain higher strength. At the same time, the back stress caused by GND will induce strain hardening, which helps to maintain ductility, so that Cu/Al composites have higher plastic deformation ability while improving mechanical properties.

Corrosion Behavior and Mechanical Property of 5182 Aluminum/DP780 Steel Resistance Spot Welding Joints.

Corrosion behavior is critical to the application of lightweight aluminum/steel joints using new resistance spot welding (RSW) technology. The study investigated the corrosion mechanism and the shear strength of RSW joints comprising 1.2 mm 5182 aluminum and 1.5 mm DP780 galvanized steel. Electrochemical corrosion tests were conducted on the base materials and various positions of the welds in a 3.5% NaCl solution. This result revealed that the corrosion susceptibility of the interfacial intermetallic compound (IMC) layer was not accelerated by the aluminum nugget because of the noble corrosion potential. Subsequently, the spray acceleration test was employed to investigate the corrosion mechanism. It is noteworthy that microcracks, as well as regions enriched with silicon and oxygen at the interface front, are preferential to corrosion during salt spray exposure, instead of the IMC layer. Moreover, the shear strength of the joints decreases with the reduction in the effective joint area after the salt spray exposure of the weld joints. This research systematically explored the corrosion behavior and its relationship with the mechanical properties of Al alloy/steel RSW joints.

Eliminating Cu-rich intermetallic compound layer in dissimilar friction stir welding of 304 stainless steel and 2219 Al alloy via ultralow rotation speed

The formation of the Cu-rich intermetallic compound (IMC) layer at the interface has always been the critical bottleneck of welding steel to 2xxx series Al alloys with high Cu content. In this study, we successfully eliminated the Cu-rich IMC layer by using a modified friction stir welding (FSW) method under an extremely low rotation speed of 200 rpm. At an appropriate thickness difference of the welded plates, defect-free FSW joint of 304 stainless steel to 2219Al alloy with high tensile strength of 210 MPa was obtained, and the sample failed in the 2219Al side rather than at the interface. It is found that a continuous Al-Fe-O amorphous layer of ∼10 nm in thickness formed at the steel-Al interface, and only few Al2Cu IMC particles existed at the interface. The Al2Cu particles were blocked by the amorphous layer and cannot directly contact the steel, consequently realizing the excellent metallurgical bonding between the steel and 2219Al alloy. It is anticipated that this work will provide a feasible strategy for fabrication high-quality dissimilar joints between steel and 2xxx series Al alloys, which can broaden the application of steel-Al joints in the industries.

Understanding the mechanisms behind ultrasonic vibration in resistance spot welding of aluminum and steel

An ultrasonic-assisted resistance spot welding process, which can improve the quality of aluminum/steel spot-welded joints, has been developed. However, the mechanism of the thermal-electrical-mechanical behavior caused by the ultrasonic longitudinal vibration to welding process has not been clarified. In this study, the role and impact mechanisms of ultrasonic longitudinal vibration during the welding process to form joints were confirmed by combining the microstructural characterization of the formed joints with the signal analysis of the process, as well as the analysis of the independent finite element numerical calculation results. Additionally, the interface metallurgical reaction behavior, welding defects, fracture behavior, and joint strength characteristics of ultrasonic-assisted aluminum/steel resistance spot welding joints were comprehensively analyzed, and the results indicated that the sizes of the aluminum/steel nuggets decreased. It could be attributed to the competition among multiple ultrasonic effects. Specifically, ultrasonic vibration decreased the contact resistance between the aluminum/steel sheets, whereas the acoustic cavitation and acoustic streaming effects increased the electrical conductivity of molten steel and thermal conductivity of molten aluminum, respectively. Moreover, ultrasonic vibration promoted the radial creep of molten and near-molten aluminum, which expanded in the effective bonding area between the two workpieces. Furthermore, ultrasonic vibration effectively reduced the thickness of the intermetallic compound layer (<3.0 µm), concurrently inhibited the formation of interfacial welding defects. Finally, the peak tensile-shear load of aluminum/steel joints is significantly increased under multiple ultrasonic optimization mechanisms.

Thermal Fatigue Failure of Micro-Solder Joints in Electronic Packaging Devices: A Review

In electronic packaging products in the service process, the solder joints experience thermal fatigue due to temperature cycles, which have a significant influence on the performance of electronic products and the reliability of solder joints. In this paper, the thermal fatigue failure mechanism of solder joints in microelectronic packages, the microstructure changes of the thermal fatigue process, the influence factors on the joint fatigue life, and the simulation analysis and forecasting of thermal fatigue life are reviewed. The results show that the solder joints are heterogeneously coarsened, and this leads to fatigue cracks occurring under the elevated high-temperature phase of alternating temperature cycles. However, the thickness of the solder and the hold time in the high-temperature phase do not significantly influence the thermal fatigue. The coarsened region and the IMC layer thicken with the number of cycles, and the cracks initiate and propagate along the interface between the intermetallic compound (IMC) layer and coarsened region, eventually leading to solder joint failure. For lead-containing and lead-free solders, the lead-containing solder shows a faster fatigue crack growth rate and propagates by transgranular mode. Temperature and frequency affect the thermal fatigue life of solder joints to different degrees, and the fatigue lifetime of solder joints can be predicted through a variety of methods and simulated crack trajectories, but also through the use of a unified constitutive model and finite element analysis for prediction.

Microstructure and properties of 316 L lattice/Al composites by additive manufacturing and infiltration with different temperature

Interface between lattice reinforcement and matrix played a key factor on properties of the lattice reinforced aluminum matrix composites. However, the effect of interface composed of intermetallic compounds on the properties of 316 L lattice/Al composites was still unclear. In this study, 316 L lattice reinforced aluminum composite with continuous interface were prepared by combining laser powder bed fusion (LPBF) and vacuum infiltration, and effect of infiltration temperature on interface evolution and properties of the composite was investigated. Results indicated that a continuous dual-phase interfacial layer consisting of hard intermetallic compounds η-Fe2Al5 and θ-FeAl3 was formed between the reinforcement and matrix due to diffusion and reaction of iron and aluminum atoms, and the size of needle-type FeAl3 phase in the interfacial zone increased when infiltration temperature was up from 800 °C to 900 °C. It also confirmed that reinforced by 316 L lattice and hard intermetallic compounds layer, the composite showed excellent mechanical and wear resistant properties, with compressive strength of 657 ± 32 MPa and specific wear rate of 0.20 × 10−3 (mm3/N·m) for the sample prepared at 800 °C, which were over 10 times and one fifth of that of the aluminum matrix individually. This study provides a new strategy for developing 316 L lattice/Al composites with excellent properties.

Scalable NH4V4O10 clusters as functional network nodes on toughened porous carbon nanofibers for hybrid capacitive deionization

Layered vanadium-based compound (e.g., NH4V4O10) is acknowledged as an outstanding candidate for intercalation pseudocapacitance electrode of capacitive deionization (CDI) cells. However, the directed production of high-efficiency NH4V4O10-based self-supporting CDI electrodes and their structure–activity connection warrant more in-depth study. Herein, the delicate design and controllable construction of NH4V4O10 clusters on the freestanding porous carbon nanofiber (PCNF) scaffolds (the composite PCNFs/NH4V4O10 is defined as CNVO) using a new organic reducing agent of citric acid is proposed, where NH4V4O10 clusters as functional network nodes can improve the mechanical toughness, electrochemical capacitive performance, and desalination capability of the CNVO hybrid. The Na+ adsorption mechanism on CNVO is confirmed by ex-situ experimental characterizations and density functional theory (DFT) calculations. The hybrid CDI (HCDI) cell composed of the optimized CNVO cathode and PCNFs anode shows a desirable desalination capacity (45.07 mg g−1), a superior salt removal rate (16.4 mg g−1 min−1), an excellent energy utilization, and an acceptable cyclic regeneration ability in 500 mg L-1 NaCl solution. More importantly, the assembled HCDI system is promising for the desalination of reclaimed water from the printing and dyeing enterprise. This work highlights a scalable strategy that is experimentally and theoretically feasible to design and fabricate high-efficiency CDI electrodes.

Exploring microstructural evolution, nitrogen depth profile, and dry wear performance in 31CrMoV9 steel through combined severe shot peening and plasma nitriding

The present study investigates the influence of severe shot peening (SSP) on the plasma nitriding behavior and sliding wear performance of 31CrMoV9 steel. Initially, the steel was austenitized at 880 °C, followed by oil quenching, and tempering at 520 °C for one hour. These samples were shot peened using high-carbon steel shots, resulting in an enhancement in surface hardness up to 447 HV, gradually converging to the initial martensitic hardness after 140 µm depth. X-ray diffraction (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM) scrutinized the initial and surface treated martensitic samples. Afterward, the plasma nitriding treatments were carried out at temperatures of 400 °C, 450 °C, and 500 °C for 8 hours in a 30% N2 + 70% H2 atmosphere and 300 Pa pressure. Microhardness testing, SEM, XRD, and glow-discharge optical emission spectroscopy (GDOES) evaluated both plasma nitrided (PN) and severe shot peened/plasma nitrided (SSP-PN) samples. Cross-sectional SEM observations revealed compound layer thicknesses of approximately 2.8 µm, 5.0 µm, and 6.3 µm for PN samples at 400 °C, 450 °C, and 500 °C, respectively. SSP-PN samples exhibited a substantial increase — roughly 71%, 44%, and 33% increase, respectively, compared to PN samples. GDOES analysis supported this trend and indicated enhanced nitrogen diffusion depth, particularly evident in SSP-PN samples at consistent temperatures. The XRD results showed the stability of Fe4N, Fe2–3N, and CrN phases at all three nitriding temperatures. Furthermore, the intensity of these phases increases with temperature and is augmented by the application of the SSP. Microhardness measurements indicated hardness escalation: from 775 HV to 980 HV at 400 °C, 932 HV to 1096 HV at 450 °C, and 1011 HV to 1205 HV at 500 °C due to SSP. Finally, the wear performance was investigated between the non-nitrided, SSP, PN, SSP-PN, samples. Initially, SSP led to decreased wear performance up to 500 m, followed by improved behavior up to 1500 m. At 400 °C, the SSP-PN sample exhibited a 12% lower wear rate than PN. At 450 °C and 1500 m, the SSP-PN sample displayed a 24% reduction, while at 500 °C, it showed a 27% reduction compared to PN. SEM observations indicated abrasion as the primary wear mechanism across all samples. The overall results indicated a significant similarity in the nitrogen depth profile, hardness depth, and wear performance between the SSP-PN sample at 450 °C and the PN sample at 500 °C. The fact suggested a potential reduction of approximately 50 °C in the typical plasma nitriding temperature for 31CrMoV9 steel as a result of the SSP process.

Improved financial forecasting via quantum machine learning

Quantum algorithms have the potential to enhance machine learning across a variety of domains and applications. In this work, we show how quantum machine learning can be used to improve financial forecasting. First, we use classical and quantum Determinantal Point Processes to enhance Random Forest models for churn prediction, improving precision by almost 6%. Second, we design quantum neural network architectures with orthogonal and compound layers for credit risk assessment, which match classical performance with significantly fewer parameters. Our results demonstrate that leveraging quantum ideas can effectively enhance the performance of machine learning, both today as quantum-inspired classical ML solutions, and even more in the future, with the advent of better quantum hardware.

Effect of multi-pass friction stir processing and rolling on microstructure of interface structure and mechanical properties of 2024Al/AZ31B composites

Al/Mg laminated composites were successfully prepared by multi-pass friction stir processing(M-FSP) and rolling, and the effects of interface structure on their microstructure and properties were studied by Scanning Electron Microscopy (SEM) and Backscattering Diffraction (BSD). The results showed that there were two layers of intermetallic compounds (IMCs) at the interface of the composites after M-FSP, and the average grain size on 2024Al and AZ31B layers decreased from the initial 12.79 μm and 15.06 μm–3.59 μm and 6.36 μm, respectively. For M-FSP + Rolling(F + R) samples, after rolling process, the initially straight IMCs layers were fragmented and embedded on the two matrix layers to increase the interface bonding, while the average grain size on the 2024Al and AZ31B sides were further refined to 2.16 μm and 4.26 μm. The ultimate tensile strength of the F + R sample was increased to 20.6%, with an average value of 322 MPa, compared with the M-FSP samples. This research using M-FSP + Rolling can improve the interface bonding and refine the microstructure, thereby improving the mechanical properties of the composites.

Microstructure homogeneity and its role in the mechanical properties of the magnetic pulse welded steel/Al tubular joint

The steel and aluminum alloy tubes were successfully joined by magnetic pulse welding (MPW). Part of the joints fractured at the interface, yet part of them fractured at the base metal (BM) of aluminum alloy. The tensile test results revealed a fluctuation of the mechanical properties of the steel/Al MPW joints, demonstrating the microstructure inhomogeneity of the MPW joints. The typical wavy interfacial morphology could be observed at the interface of the MPW joints. The element transition zone composed of elements Fe and Al were detected while no obvious intermetallic compound (IMC) layer could be traced. The good mechanical properties of steel/Al MPW joints could be attributed to the longer effective bonding length and larger element transition area. Besides, the grain refinement was observed at the interface of the MPW joint, which explained its microhardness increase.