Mechanical Properties Of Composites Research Articles

Preparation and characterization of hybrid PLA biocomposites reinforced by wood and silane treated basalt fibers or compatibilized by maleic anhydride‐grafted polypropylene (MAPP)

AbstractIn this study, basalt and/or beech wood fibers were treated with vinyltrimethoxysilane or compatibilized by maleic anhydride‐ grafted polypropylene (MAPP) to produce hybrid polylactic acid (PLA) biocomposites. Twin‐screw extruder was used to produce biocomposites, following by a hot press to form samples. Physical and mechanical properties of composites that were produced from both treated and untreated fibers were compared. Chemical, morphological, and thermal analysis of biocomposites were analyzed with TGA, FTIR and SEM, respectively. The results showed that silane treated basalt/wood fiber reinforced PLA (PBWS) and silane treated basalt reinforced PLA (PBS) have significantly better flexural strength than neat PLA. Besides, basalt reinforced bio‐composites except PBW3 and PBWM variations have significantly superior impact strength than neat PLA. Utilization of compatibilizers also reduced thickness swelling and water uptake features of biocomposites. All the above experimental data showed that the utilization of silane compatibilizer has better impact on properties than MAPP for such wood/basalt hybrid composite.Highlights Hybrid biocomposites with wood and basalt fibers by using coupling agents were prepared for the first time. Hybridization of organic and inorganic fibers gave promising results. Silane and maleic anhydride compatibilization improves physical properties. Vinyltrimethoxy silane grafted basalt fiber improves flexural strength significantly. Silanization of wood or basalt fibers enhances significantly the impact strength.

Impact of the Curing Temperature on the Manufacturing Process of Multi-Nanoparticle-Reinforced Epoxy Matrix Composites.

This study aims to analyze the effect of the curing temperature of nano-reinforcements during the manufacturing process on the mechanical properties of composites involving graphene (GNP), carbon nanofibers (CNFs), and a hybrid mixture of these two nanoparticles. In this context, the type of nanoparticles, their content, their type of resin, and their hybridization were considered. The results showed that both nanoparticles increased the viscosity of the resin suspension, with an increase of between 16.3% and 38.2% for GNP nanoparticles and 45.4% and 74% for CNFs depending on the type of resin. Shrinkage was also affected by the addition of nanoparticles, as the highest results were obtained with GNP nanoparticles, with a 91% increase compared with the neat resin, and the lowest results were obtained with CNFs, with a decrease of 77% compared with the neat resin. A curing temperature of 5 °C promoted the best bending and hardness performance for all composites regardless of the type of resin and reinforcement used, with improvements of up to 24.8% for GNP nanoparticles and 13.52% for CNFs compared with the neat resin at 20 °C. Hybridization led to further improvements in bending properties and hardness compared with single-reinforcement composites due to a synergistic effect. However, the effectiveness of hybridization depends on the type of resin.

Developing Eco-Friendly 3D-Printing Composite Filament: Utilizing Palm Midrib to Reinforce High-Density Polyethylene Matrix in Design Applications.

Designers actively pursue the use of novel materials and concepts in furniture and interior design. By providing insights into their processing behavior and suitability for 3D-printing processes, this research helps to highlight the potential of using waste materials to create more environmentally friendly and sustainable 3D-printing filaments that can be used in furniture and interior design. Furthermore, the study evaluates the effect of incorporating palm midrib nanoparticles (DPFNPs) to reinforce a high-density polyethylene (HDPE) matrix with different loadings such as 10, 20, 30, 40, and 50 wt.%. The composites were extruded into filaments using a manual extruder, which was then utilized to fabricate 3D-printed specimens using a 3D-printing pen. The effect of adding DPFNPs on the composite's chemical, thermal, and mechanical properties was evaluated, with a particular focus on how these modifications influence the melt flow rate (MFR) and, subsequently, the material's printability. The results revealed that HDPE and filament composites presented similar FTIR spectra. On the other hand, the filament composites presented an increase in the thermal stability and a decrease in the mechanical strength with increasing DPFNP content in the HDPE matrix. The filaments were successfully printed using a 3D-printing pen. Thus, using DPFNPs in the HDPE matrix presents a low-cost alternative for filament production and may expand 3D-printing applications in interior and furniture design with more sustainable materials. Future work will delve into optimizing these composites for improved printability and assessing their recyclability, aiming to broaden their applications in 3D printing and beyond.

Effect of fiber orientation on mechanical properties of betel nut (areca palm) stem fiber reinforced laminated polyester composites

ABSTRACT This study explored the effect of fibre orientation on the mechanical properties of Betel Nut (Areca palm) stem fibres (BNSF)-reinforced laminated polyester composites. Composites are fabricated by hand lay-up method with 15% (vol.) fibre loading and 0°/90°/0° and −45°/0°/45° orientations. The mechanical properties of composites are determined by testing as per ASTM standards and revealed that composite strengths vary significantly with fibre orientation. The tensile, flexural, and impact strengths of the composite are found 58.19 MPa, 153.96 MPa, and 25.68 kJ/m2, respectively, for the 0°/90°/0° fibre orientation, which are higher than the composite of −45°/0°/45° fibre orientation. Furthermore, strengths are found greater than the betel nut husk and leaf, bamboo, coir, banana, and jute fibres-reinforced polymer composites. The bonding between fibres and matrix, voids, micro-cracks, etc. are investigated by optical microscopy of a tensile-fractured specimen. This study revealed that BNSF would be a novel and potential natural fibre for reinforcing polymer composites. Its strength can be enhanced by choosing suitable numbers of fibre laminations and orientations. Since areca palm trees grow extended, moderate-sized composite boards/panels can be produced from BNSF to replace synthetic fibres-based ones. It will help reduce environmental pollution as a green composite.

The Synergistic Effect of Carbon Black/Carbon Nanotube Hybrid Fillers on the Physical and Mechanical Properties of EPDM Composites after Exposure to High-Pressure Hydrogen Gas.

This study investigated the synergistic effect of carbon black/multi-wall carbon nanotube (CB/MWCNT) hybrid fillers on the physical and mechanical properties of Ethylene propylene diene rubber (EPDM) composites after exposure to high-pressure hydrogen gas. The EPDM/CB/CNT hybrid composites were prepared by using the EPDM/MWCNT master batch (MB) with 10 phr CNTs to enhance the dispersion of CNTs in hybrid composites. The investigation included a detailed analysis of cure characteristics, crosslink density, Payne effect, mechanical properties, and hydrogen permeation properties. After exposure to 96.3 MPa hydrogen gas, the hydrogen uptake and the change in volume and mechanical properties of the composites were assessed. We found that as the MWCNT volume fraction in fillers increased, the crosslink density, filler-filler interaction, and modulus of hybrid composites increased. The hydrogen uptake and the solubility of the composites decreased with an increasing MWCNT volume fraction in fillers. Moreover, after exposure to hydrogen gas, the change in volume and mechanical properties exhibited a diminishing trend with a higher MWCNT volume fraction. We conclude that the hybridization of CB and CNTs formed strong filler-filler networks in hybrid composites, consequently reinforcing the EPDM composites and enhancing the barrier properties of hydrogen gas.

Performance of Flax/Epoxy Composites Made from Fabrics of Different Structures

Flax fibers have been shown to have comparable mechanical properties to some conventional synthetic fibers. Flax fabrics with different textile structures show differences in resistance against mechanical loads mainly rooted in fabric orientation and the resultant resin impregnation. Thus, in this study, flax fabrics with three different textile structures, fine twill weave, coarse twill weave and unidirectional, were used as reinforcements in an epoxy matrix. The surfaces of the fabrics were chemically treated using an alkaline treatment, and the alterations in fabric crystallinity index (CrI) were determined using X-ray diffraction (XRD). Experimental results confirmed that textile structures and CrI had significant effects on the mechanical properties of composites. Although an increment in CrI, resulting from chemical treatment, always enhanced tensile and flexural properties, it adversely affected damage development once composites were exposed to impact load. In terms of textile structures, unidirectional fabric outperformed woven fabrics in tensile and flexural properties while in impact properties, the latter had a better performance inducing less damage development. Finally, the mechanism of damage development in different composites was discussed in detail using Scanning Electron Microscopy (SEM) images. It is envisaged that the results of this study will provide an insight that will lead to the proper choice of the optimal kind of flax fabric for different applications.

Oxygen permeation mass transfer modeling and onion-like micromechanical modeling to predict the effect of multilayered interface on oxidation resistance and mechanical properties of composites

To predict oxidative damage of interfaces and fibers under high temperature aerobic environment and mechanical strength of composites before and after oxidation, oxygen permeation mass transfer modeling and onion-like micromechanical modeling of multilayered interface were proposed. The oxygen mass transfer theory and oxidation damage theory of PyC interface were used to establish the two models. The oxidative damage of PyC interface was extended to (PyC-SiC)n multilayered interface, and transformation of SiC phase and microcracks caused by thermal mismatch were also considered. The law of oxygen permeation mass transfer and the evolution of fiber oxidative damage in the “Carbon fiber/(PyC-SiC)n multilayered interface” region were revealed. The mechanical strength of composites under different interface layers was researched, resembling an onion-like wrapping in layers from the core outwards. Furthermore, Cf@(PyC-SiC)n/SiC(n = 1/2/3/4) composites were prepared by chemical vapor infiltration (CVI) method. The mechanical properties of the composites were tested before and after oxidation. A comparison was made between the experimental and predicted tensile strengths before and after oxidation. The predicted results of tensile strength were found to be in good agreement with the experimental ones. In addition, the results show that PyC-SiC multilayered interface has a positive effect on the tensile strength of the composites, mainly as the cracks are deflected and branched by the multilayered interface to promote the multistage pull-out of the fibers. With the increase of interface number, the oxygen diffusion path was lengthened and zigzagged, reducing the oxidative damage of fiber and interface.

False banana fiber reinforced geopolymer composite – A novel sustainable material

A new geopolymer composite material was produced using low-calcium fly ash and false banana plant fiber. The effect of fiber content and length on the mechanical and microstructural properties of the resulting composite material was investigated. Results showed that the addition of alkali-treated false banana fiber significantly improved the compressive and splitting tensile strength of the composites. In particular, incorporating a 10 mm length fiber at a 1.4 % volume fraction increased compressive and splitting tensile strength by 31 % and 33 %, respectively, when compared to the pure geopolymer paste specimens. Furthermore, unlike the neat geopolymer paste specimens, all composites failed gracefully. In addition to this, FTIR absorption peaks and SEM micrographs demonstrated that alkali treatment effectively changes fiber morphology and chemical characteristics. Additionally, fiber pull-out, fiber bridging, and fiber fracture were identified as energy-absorbing mechanisms responsible for increasing the mechanical properties of the composites. In general, the results showed that using natural false banana fiber as reinforcement enhances the mechanical properties of geopolymer composites, making them a more environmentally friendly alternative to synthetic fibers in composite production.

Repercussion of natural silk fibers from spider and silkworms on the mechanical properties of composite materials

Costly synthetic fibers like kevlar, glass, and carbon lead to expensive production costs for products made from these materials, necessitating the development of alternate materials. As a more sustainable and affordable substitute for synthetic reinforcement materials like glass, carbon, and kevlar, natural fiber has gained popularity. Silk fiber obtained from spiders and silkworms is one type of natural fiber that has excellent mechanical properties such as tensile strength, tensile modulus, and breaking elongation. Its mechanical and biocompatibility characteristics are unmatched by those of other synthetic and natural fibers. This article discusses various silk fiber-related topics such as chemical composition, mechanical properties, and applications with respect to spiders and silkworms. Also, the requirement for silk fiber to be used as a reinforcement in composite materials is highlighted. Furthermore, the mechanical properties of silk fiber-reinforced composites (SFRCs) are also explored in this review. It is acceptable to draw the conclusion that the use of SFRCs in the creation of useful and possibly lucrative applications as novel materials in many industrial areas is inevitable.

Mechanical properties of additively manufactured polymeric composites using sheet lamination technique and fused deposition modeling: A review

AbstractNowadays, it is possible to produce products with complex geometries, thanks to the experts who have continuously explored the advancements in additive manufacturing (AM) techniques. This review helps readers understand the opportunities and difficulties associated with developing parts for various industries, including aerospace, tooling, electronics, and biomedicine. The present work describes the landscape of polymeric composites using laminated object manufacturing (LOM) and fused deposition modeling (FDM). This paper discusses recent publications in the realm of AM related to composite fabrication, materials, techniques, functionality, and future scope. The effects of nanofiller reinforcement on the mechanical properties of composites have been thoroughly investigated. Furthermore, FDM process parameters such as layer thickness, infill speed, nozzle temperature, and raster angle have also been considered. Finally, the challenges and potential applications of LOM and FDM of additively manufactured composites have been summarized.

Enhanced mechanical properties of polyphenylene sulfide and liquid crystal polymer composites by interfacial bonding capacity of graft‐modified graphene oxide and glass fibers

AbstractThe aim of this study is to broaden the potential applications of polyphenylene sulfide (PPS) by incorporating graphene oxide (GO)‐grafted glass fiber (GF) to enhance the mechanical properties of liquid crystal polymer (LCP)/PPS composites. The surface of GF was modified using γ‐Aminopropyltriethoxysilane (KH550), allowing for the grafting of GO. Subsequently, GO‐GF/LCP/PPS composites were prepared through extrusion injection molding. The properties of the composites were evaluated using scanning electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The findings indicate that the interfacial adhesion between GF and composites is significantly improved with the addition of GO, The mass fractions of GO used were 0.1%, 0.5%, and 0.7%. The incorporation of GO‐grafted GF proves to be an effective approach in enhancing the tensile and flexural strengths of LCP/PPS composites. Additionally, a reduction in wear volume and tribological coefficient is observed compared to composites without GO‐treated GF. Notably, when the GO content is 0.5 wt%, the mechanical properties of the composites show significant improvement, with a 50% increase in impact strength compared to the composite without GO, and a decrease in friction coefficient from 0.28 to 0.22.

Investigation of the Tensile, Flexural, and Impact Strengths of Hexagonal Expanded Aluminum Mesh/Biaxial Glass Fiber Hybrid Composites

Glass fibers are known for their high tensile strength, thermal properties, environmental resistance, and more. This research article investigates the mechanical properties of composites made of hexagonal expanded aluminum mesh (HEAM) of 1.03mm (0.04in) strand thickness, 6.5mm (0.25in) long way of opening (LWO), 5mm (0.2in) Short Way of Opening (SWO) and 1708 45/45 biaxial fiberglass with binder epoxy resin (LY556) with Hardener (HY918) with silicon dioxide as an additive. This study determines tensile, flexural, impact strengths. Results show hexagonal mesh efficiently distributes loads, yielding high strength-to-weight ratio, tensile strength, and energy absorption.

In English

Natural fibre reinforced polymer composites nowadays are considered to be attractive cheap, safe and eco-friendly materials. The main problem of such composites related to the hydrophilicity of plant fibres may be successfully solved by chemical modification of their surface. However, some characteristics of the materials may be suppressed after this procedure. Therefore, the aim of the research is to find out the impact of chemical modification of filler on thermooxidative stability, tensile and flexural strength, as well as on biodegradability of polymer composites. The novelty of this work is in the examining new materials on the basis of Si-containing epoxyurethanes and chemically treated hemp woody core (HWC). Woody core that is the side product of hemp industry requiring its apropriate utilization was exposed to mercerization with sodium hydroxide solution and to further functionalization with epoxidized soybean oil (ESO) or 3-aminopropyltriethoxysilane (APS). Raw and surface treated HWC was used as reinforcement for two types of organic-inorganic epoxyurethane matrices made from sodium silicate, polyurethane prepolymer based on polyisocyanate and castor oil, and either diglycidyl ether of bisphenol-A (DGEBA) or ESO as epoxy component. Functionalization of HWC led to better mechanical properties of composites. Compared to the corresponding materials including untreated filler, maximum increase in flexural strength (26 %) was observed for the samples with ESO-containing epoxyurethane and silanized HWC, while maximum increase in tensile strength (53 %) was revealed for the ones with DGEBA-containing epoxyurethane and oil treated HWC. Thermooxidative stability was also higher for composites reinforced with functionalized HWC. The specimens with APS-treated HWC performed the best at thermal decomposition. The values of their T50% were up to 68 °C more than those for composites with unmodified filler. At the same time, the samples based on APS- or ESO-treated HWC were the most resistant to biodegradation, which may be concluded from their smallest weight loss during soil burial test.

Delamination mechanism in CF/EPOXY with open hole under mode II loading at different distances

This research addresses limitations in current aviation composite assembly techniques, often constrained by certification challenges. To enhance bonded composite components, open holes are frequently introduced, leading to increased vulnerability to delamination, a prominent failure mode in composite laminates. This study focuses on observing the impact of open holes on the mode II behavior of composites under various distances and hole diameter conditions. Results illustrate distinct load–displacement curves influenced by hole size, with shorter distances accelerating crack propagation, evidenced by reduced elastic regions and lower load values. Analyzing specimen appearances and crack patterns highlights stress concentration at the hole, influencing initiation and propagation. In the absence of a hole, cracks exhibit a zig-zag pattern near the loading point, while with a hole, they concentrate around it. Elastic region length varies with the pre-crack-to-hole distance, indicating accelerated crack propagation in shorter distances. This study underscores the direct influence of hole size on load values, emphasizing its pivotal role in determining composite mechanical properties. This research provides valuable insights into hole characteristics’ interplay with delamination behavior in carbon fiber-reinforced composites, essential for optimizing aerospace component design and structural integrity.

Effect of Fiber Content on the Mechanical Properties of Jute Fiber Reinforced Perlite/Gypsum Composites

Fiber reinforcement is one of the ways for the improvement of the mechanical properties of composite materials. Previously, it was seen that the fiber content in composites played a vital role in the mechanical properties of fiber-reinforced composites. Considering the benefits of natural fiber, in this work, jute fiber reinforced perlite/gypsum composites were manufactured with five different fiber contents ranging from 2.41 % to 4.82 %. The ratios of gypsum to perlite and gypsum to water were kept constant, and only fiber content was varied. The compression and flexural tests were conducted to investigate the effect of jute fiber content on the mechanical properties of jute fiber-reinforced perlite/gypsum composites. Results showed that both the compressive and flexural properties were improved up to certain jute fiber content. The compressive strength, modulus, and energy absorption of the jute fiber-reinforced composite were found to be the maximum at 3.01 % fiber content. The compressive strength of the composite with 3.01 % jute fiber content was 35.23 % higher than the composite with 2.41 % fiber content. The flexural strength, modulus, and energy absorption were maximum at 3.61 % jute fiber content. This study demonstrated that the addition of jute fiber to perlite/gypsum composites results in improved mechanical properties up to a certain percentage of jute fiber, beyond which the properties deteriorate.

Novel short Agave americana based biocomposite and nanobiocomposites for automotive applications

Short fibers of Agave Americana (AA) was extracted from its plant leaf, was chemically treated with Ac2O, HCOOH, H2O2, KMnO4 and NaOH, and then characterized by Attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), thermo-gravimetric/differential thermo-gravimetric (TGA/DTG), and field emission-scanning electron microscopy (FE-SEM). PVA stabilized copper nanoparticles from chemical reduction method was characterized using field emission-scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDAX), powder X-ray diffraction (PXRD), Dynamic light scattering analysis (DLS), UV–visible absorption spectroscopy, Fourier Transform infrared (FT-IR) spectroscopy and Thermogravimetric analysis/differential thermogravimetry (TGA/DTG). Bio-composites (AA + Polyester Resin (PE) and hybrid nano bio-composites (AA + Polyester Resin (PE) + Cu) were prepared from the untreated and treated AA fibers and further characterized. The synergistic effect of chemical treatment on morphological (SEM), thermal (TGA/DTG), mechanical properties (flexural, tensile, impact and compressive strength) followed by % water absorption were examined. The average surface roughness values (Ra) of chemical treated fiber was identified to be in decreasing manner along with compression strength of biocomposite in the order of untreated (10.74 μm, 44.01 MPa) > NaOH (8.55 μm, 45.07 MPa) > HCOOH (3.49 μm, 24.10 MPa) Ac2O (3.24 μm, 22.10 MPa) > H2O2 (2.51um, 17.9 MPa) > KMnO4 (1.52 μm, 15.1 MPa) treated fibers. Subsequently, the addition of 2s@PVA led to reverse the order namely, the compressive strength of the bionanocomposites were Untreated (10.74 μm, 9.0 MPa) < NaOH (8.55 μm, 0.1 MPa) < HCOOH (3.49 μm, 3.6 MPa) < Ac2O (3.24 μm, 7.6 MPa) < H2O2 (2.51um, 13.3 MPa) < KMnO4 (1.52 μm, 44.1 MPa) treated fibers. Similarly, the biocomposite where the fibres were treated with NaOH, HCOOH were more rough and had, good interconnection between fiber/PE matrix along with enhanced mechanical properties. On addition of nanobiocomposite, only KMnO4 treated fiber composite possed significant mechanical properties. Therefore, mixing CuNPs@PVA with KMnO4 treated fibers led to significant boost to the mechanical properties and minimised the % water absorption properties when compared to the untreated AA/PE biocomposites. The KMnO4 treatment of the AA fiber and addition of copper nanoparticles caused the enhancement of thermal properties, tensile strength and flexural strength. But, these nanobiocomposites were observed to have low impact strength; while, H2O2 treated nanobiocomposites had highest impact strength. The chemical treatment of the AA fiber with NaOH, Ac2O and KMnO4 developed the water resistance of the respective biocomposites. All the nanobiocomposites with chemically treated AA fibers (except Ac2O) were found to have high water resistance. So, they can be used in automotive industry for non-structural applications.

Study of Abaca/Carbon/Epoxy Hybrid Composite Properties as an Alternative Prosthetic Socket Material

Composites of natural fiber-reinforced thermoplastic and thermoset polymers have been studied for developing prosthetic socket materials. This study investigated the abaca fiber (AF)/carbon fiber (CF)/epoxy (EP) hybrid composite properties: i.e., tensile, flexural, impact, thermal, and water absorption, by varying AF and CF ratios of 1: 0, 0: 1, 2: 1, 3: 1, and 4: 1 with 80 vol% epoxy resin. The cracks formed in bending test specimens were characterized with an optical microscope, whereas the tensile fracture surface was characterized by scanning electron microscopy (SEM). The results confirmed that the mechanical properties of the CF/EP composite are the highest. The higher the AF/CF ratio, the lower the hybrid composite's mechanical properties and the higher the water absorption. The hybrid composite with a 2:1 AF/CF ratio achieved the highest tensile and flexural strengths of 70 MPa and 103 MPa, respectively, and the lowest water absorption of 7.89%. Based on the experimental results, a simulation of the prosthetic socket was performed using Autodesk Inventor 2019 integrated with ANSYS Workbench 2019 R1, resulting in von Mises stress of 2.14 MPa and deformation of 0.015 mm. Besides, its thermal gravimetric analysis (TGA) resulted in good thermal stability.

Investigation of Microstructures and Mechanical Properties of Al2024/6061/7075-Graphene Composites

This study aimed to compare the mechanical properties and microstructures of Al2024-graphene, Al6061-graphene, and Al7075-graphene composites produced by the powder metallurgy and induction heat treatment method. The effects of graphene content (0.15, 0.30, and 0.45wt.%), heat treatment (sintering and induction heat treatment), and matrix material (Al2024, Al6061, and Al7075) on the microstructure and mechanical properties of composites were investigated. Compared to Al2024, Al6061 and Al7075 alloys, the compressive strength of Al2024-0.15graphene, Al6061-0.15graphene and Al7075-0.15graphene composites increased by 33.74%, 24.9% and 32%, respectively. The highest hardness (164±1.5 HV), compressive strength (506±5 MPa), and apparent density (2.65 g/cm3) were achieved in sintered and induction heat-treated Al7075-0.15%graphene composite. As a result, it was determined that graphene is an effective reinforcement element. It has been determined that induction heat treatment improves the microstructure and mechanical properties of composite materials. Therefore, it has been stated that induction heat treatment significantly affects the mechanical properties of composites.

Surface Treatment Effect on the Mechanical and Thermal Behavior of the Glass Fabric Reinforced Polysulfone.

The chemical structure of the surface of glass fibers, including silanized fibers, was studied. Highly efficient heat-resistant composites were obtained by impregnating silanized glass fiber with a polysulfone solution, and the effect of modification of the surface of glass fibers on the physical, mechanical and thermophysical properties of the composite materials was studied. As a result of the study, it was found that the fiber-to-polymer ratio of 70/30 wt.% showed the best mechanical properties for composites reinforced with pre-heat-treated and silanized glass fibers. It has been established that the chemical treatment of the glass fibers with silanes makes it possible to increase the mechanical properties by 1.5 times compared to composites reinforced with initial fibers. It was found that the use of silane coupling agents made it possible to increase the thermal stability of the composites. Mechanisms that improve the interfacial interaction between the glass fibers and the polymer matrix have been identified. It has been shown that an increase in adhesion occurs both due to the uniform distribution of the polymer on the surface of the glass fibers and due to the improved wettability of the fibers by the polymer. An interpenetrating network was formed in the interfacial region, providing a chemical bond between the functional groups on the surface of the glass fiber and the polymer matrix, which was formed as a result of treating the glass fiber surface with silanes, It has been shown that when treated with aminopropyltriethoxysilane, significant functional unprotonated amino groups NH+/NH2+ are formed on the surface of the fibers; such free amino groups, oriented in the direction from the fiber surface, form strong bonds with the matrix polymer. Based on experimental data, the chemical structure of the polymer/glass fiber interface was identified.

Development and characterization of kevlar and glass fibers reinforced epoxy/vinyl ester hybrid resin composites

AbstractThis research investigates the influence of kevlar and glass fiber reinforcements on the mechanical and thermal properties of epoxy/vinyl ester (hybrid resin) composite. The hybrid resin was synthesized by achieving an interpenetrating network between epoxy and vinyl ester. The composites were characterized using tensile, flexural, impact, and thermo‐gravimetric analysis (TGA). Scanning electron microscopy was employed to analyze surface morphology whereas Fourier‐Transformation Infrared Spectroscopy (FT‐IR) was used to investigate the possible interaction between the constituents of the composites. The findings have shown a notable improvement in the mechanical properties after the hybridization of the resin. For reference, the tensile strength of glass/hybrid resin and kevlar/hybrid resin composites were observed to increase by 8.33% and 23.65%, as compared to glass/epoxy and kevlar epoxy composites respectively, whereas, the bending strength of these composites was improved by 8.36% and 30.61%, respectively. TGA also showed an enhanced thermal stability of the hybrid resin‐based composites. Such improvements are noticed due to multi‐resin incorporation (the oxirane group of epoxy reacts with the hydroxyl group of vinyl ester), confirmed by the FTIR, TGA, and morphological analysis. This study signifies that the proposed hybrid composites are better in terms of strength and modulus relative to conventional metallic materials.Highlights The paper presents the development of novel hybrid resin, reinforced with synthetic fibers. Hybrid resin is imparted positively and is highly favorable in improving the mechanical properties of composites. The tensile strength of novel composites is increased by 8.33% and 23.65% relative to their base specimens, and a similar trend is observed in flexural and impact analysis. Fractured analysis showed that composite laminates deteriorated more intensely due to cohesive matrix fracture; adhesion failure was not observed at all, as evidenced by the emergence of micro‐cracks in resin. Developed novel composites exhibited maximum thermal stability; residual char in glass/epoxy/vinyl‐ester composite attained 17.81% higher, whereas kevlar/epoxy/vinyl‐ester achieved 3.56% relative to glass/epoxy and kevlar/epoxy base samples.