Composite Solder Joints Research Articles

Effects of ZrO2 Nano-Particles' Incorporation into SnAgCu Solder Alloys: An Experimental and Theoretical Study.

This study investigates the mechanism and effects of incorporating different ZrO2 nano-particles into SAC0307 solder alloys. ZrO2 nano-powder and nano-fibers in 0.25-0.5 wt% were added to the SAC0307 alloy to prepare composite solder joints by surface mount technology. The solder joints were shear tested before and after a 4000 h long 85 °C/85% RH corrosive reliability test. The incorporation of ZrO2 nano-particles enhanced the initial shear force of the solder joint, but they decreased the corrosion resistance in the case of 0.5 wt%. SEM, EDS, and FIB analysis revealed intensive growth of SnO2 on the solder joint surfaces, leading to the formation of Sn whiskers. Density functional theory (DFT) simulations showed that, despite Sn being able to bond to the surface of ZrO2, the binding energy was weak, and the whole system was therefore unstable. It was also found that ZrO2 nano-particles refined the microstructure of the solder joints. Decreased β-Sn grain size and more dispersed intermetallic compounds were observed. The microstructural refinement caused mechanical improvement of the ZrO2 composite solder joints by dispersion strengthening but could also decrease their corrosion resistance. While ZrO2 nano-particles improved the solder joint mechanical properties, their use is recommended only in non-corrosive environments, such as microelectronics for space applications.

High-reliability Sn37Pb/Sn58Bi composite solder joints by solid-liquid low-temperature soldering

As the feature sizes of integrated circuits approach their physical limits, 3D packaging has emerged as a crucial technology for enhancing integration and extending Moore's Law. To meet the future requirements for low-temperature solder and interconnect processes in aerospace 3D packaging, this study combined Sn37Pb solder balls with Sn58Bi solder paste to prepare uniform composite solder joints under reflow conditions of 180°C for 10 minutes (CS-180–10) and 190°C for 1 minute (CS-190–1). The Bi atoms dissolved in the Pb phase strengthened the composite solder and made the crystal structure more ordered and predictable. The composite solder joints formed under both process conditions exhibited shear strengths higher than those of Sn37Pb solder joints prepared at 220°C for 1 minute, both before and after aging at 100°C. The fracture mode of the composite solder joints transitioned from ductile to mixed ductile-brittle with aging. Additionally, the composite solder demonstrated better creep resistance than SnPb solder at all tested strain rates in nanoindentation tests. Compared to CS-180–10, the lower heat input CS-190–1 featured finer Pb phases and Pb grains, better wettability, and better thermal stability. CS-190–1 showed only a 5.9 % decrease in shear strength after 42 days of aging at 100°C. This study offers a new solution for low-temperature, high-reliability interconnections in future aerospace integrated circuit 3D packaging.

Effect of Ni-RGO nanosheets on the creep behavior of Sn–Ag–Cu composite solder joints

Creep damage of Sn–Ag–Cu micro-joints is inevitable in service, even at room temperature. In this study, Ni-decorated reduced graphene oxide (Ni-RGO) nanosheets were rationally selected as a promising reinforcement in Sn-3.0Ag-0.5Cu (SAC305) solder to improve creep resistance. Tensile creep tests were conducted on the Ni-RGO reinforced SAC305 micro-joints under 8–14 MPa stress at 100–150 °C by dynamic mechanical analysis (DMA) equipment. Micrography and fractography were observed using FESEM. The stress exponent (n) increased from 5.83 to 6.37, and the activation energy (Q) rose from 68.80 to 75.41 kJ/mol as 0.10 wt% Ni-RGO nanosheets were added into the SAC305 solder, indicating the occurrence of diffusion mechanism. By adding a trace amount of Ni-RGO nanosheets (no more than 0.10 wt%), the crack initiation was prone to occur at the wave-valley of the continuous scallop shaped interface, where the diffusion of vacancies occurred, resulting in hybrid-fracture features of quasi-cleavage and dimples. It can be concluded that the inclusion of trace amounts of Ni-RGO nanosheets can enhance the creep resistance of SAC305 micro-joints during service.

Effect of Al particles addition on microstructure and shear properties of Cu/Sn-1Zn/Cu composite solder joints by transient liquid phase bonding

Sn-Zn solders have great potential in the field of 3D packaging applications due to the low melting point and low cost. However, there are still some problems prevented the development of Sn–Zn solder. Adding reinforcing particles helps to improve the reliability of solder joints. Cu/Sn-1Zn-xAl/Cu (x = 0, 0.2, 0.4, 0.6, 0.8, 1.0 wt%) solder joints were prepared by transient liquid phase bonding (TLPB) method. The effects of Al particle content on the interfacial microstructure and shear properties of solder joints were studied. The results show that the phases of the interface layer are Cu3(Sn, Zn) and Cu6(Sn, Zn)5. With the increase of Al particle content, the thickness of intermetallic compounds (IMC) layer decreases first and then increases. When the Al content is 0.6 wt%, the minimum value is 4.37μm. The porosity of the solder joints also decreases first and then increases with increasing of the Al particles content. As the increase of Al particles content, the shear strength of solder joints increases first and then decreases. The shear strength of Cu/Sn-1Zn/Cu solder joint is 12.51 MPa. With adding 0.6 wt% Al particles, the shear strength of the Cu/Sn-1Zn-0.6Al/Cu solder joint reached its maximum value of 19.29 MPa, which is 54.20 % higher than that of Cu/Sn-1Zn/Cu solder joint. The fracture mode of Cu/Sn-1Zn-0.6Al/Cu solder joint is ductile-brittle mixed fracture, and the fracture location is at the junction of in-situ reaction zone and interface reaction zone.

Effect of Mo and ZrO2 nanoparticles addition on interfacial properties and shear strength of Sn58Bi/Cu solder joint

The influence of Mo and ZrO2 nanoparticles addition on the interfacial properties and shear strength of Sn58Bi solder joint was investigated. The interfacial microstructures of Sn58Bi/Cu, Sn58Bi + Mo/Cu and Sn58Bi + ZrO2/Cu solder joints were analysed using a scanning electron microscope (SEM) coupled with energy dispersive X-ray (EDX) and the X-ray diffraction (XRD). Intermetallic compounds (IMCs) of MoSn2 are detected in the Sn58Bi + Mo/Cu solder joint, while SnZr, Zr5Sn3, ZrCu and ZrSn2 are detected in Sn58Bi + ZrO2/Cu solder joint. IMC layers for both composite solders comprise of Cu6Sn5 and Cu3Sn. The SEM images of these layers were used to measure the IMC layer’s thickness. The average IMC layer’s thickness is 1.4431 µm for Sn58Bi + Mo/Cu and 0.9112 µm for Sn58Bi + ZrO2/Cu solder joints. Shear strength of the solder joints was investigated via the single shear lap test method. The average maximum load and shear stress of the Sn58Bi + Mo/Cu and Sn58Bi + ZrO2/Cu solder joints are increased by 33% and 69%, respectively, as compared to those of the Sn58Bi/Cu solder joint. By comparing both composite solder joints, the latter prevails better as adding smaller sized ZrO2 nanoparticles improves the interfacial properties granting a stronger solder joint.

Effects of CuO nanoparticles on SAC composite solder joints: Microstructural and DFT study

In this paper, novel application possibilities of CuO nanoparticles were investigated in SAC0307 solder alloy for composite soldering purposes. CuO nanoparticles in 0.25 and 0.5 wt% were mixed into the solder paste to produce composite solder joints. Solder joints were manufactured using standard surface mounting technology from different solder pastes. The solder joints were loaded in an 85 °C/85RH% temperature and humidity test for 4000 h. It was found that the CuO composite solder joints showed improved mechanical quality due to the microstructural refinement, which was studied using scanning electron microscopy (SEM) and focused ion beam (FIB) analysis. On the other hand, the corrosion resistance of CuO joints decreased, as they suffered localized corrosion extensively, which produced longer and more Sn whiskers on their surface than on the reference SAC0307. Density functional theory (DFT) calculations proved that CuO can bond to Sn, but CuO is not chemically inert in the solder bulk. CuO can start a cyclic reaction with the dispersed Cu6Sn5 intermetallics, which produces SnO2 in the solder bulk, ultimately enhancing corrosion. Therefore, CuO nanoparticles are suggested to be applied only in non-corrosive environments, such as space applications.

Effects of soldering temperatures and composition on the microstructures and shear properties of Sn58Bi-xSAC0307/ENIG solder joints

PurposeThis paper aims to systematically study the effects of reflow temperature and SAC0307 (SAC) content on the micromorphology and mechanical properties of Sn58Bi-xSAC0307 composite solder joints to meet the requirements of high integration and low-temperature packaging of devices and provide references for the application of composite solder joints.Design/methodology/approachSn58Bi and SAC0307 solder paste was mechanically mixed in different proportions to prepare Sn58Bi-xSAC0307/ENIG solder joints. The thermal properties, microstructure and mechanical properties of the composite solder joints were studied.FindingsAs SAC content in the solder increases, the balling temperature of SnBi-SAC solder gradually increases. The addition of SAC alloy reduces the grain size of large Bi-rich phase, and there are small-sized dispersed Bi and Ag3Sn particles in the bulk solder. The intermetallic compounds composition of the SnBi-xSAC/ENIG solder joint changes from Ni3Sn4 to (Ni, Cu)3Sn4 and (Cu, Ni)6Sn5 with SAC increasing. As the soldering temperature increases, the strength of all solder joints shows a rising trend. Among them, the shear strength of SnBi-20SAC solder joints at a reflow temperature of 150°C is approximately 37 MPa. As the reflow temperature increases to 250°C, the shear strength of solder joints increases to approximately 67 MPa.Originality/valueThis study provides a reference for the optimization of low-temperature solder composition and soldering process under different package designs.

Sn99Ag0.3Cu0.7–TiO2 composite solder joints and their influence on thermal parameters of power components

PurposeThis paper aims to investigate the influence of composite solder joint preparation on the thermal properties of metal-oxide-semiconductor field-effect transistors (MOSFETs) and the mechanical strength of the soldered joint.Design/methodology/approachReinforced composite solder joints with the addition of titanium oxide nanopowder (TiO2) were prepared. The reference alloy was Sn99Ag0.3Cu0.7. Reinforced joints differed in the weight percentage of TiO2, ranging from 0.125 to 1.0 Wt.%. Two types of components were used for the tests. The resistor in the 0805 package was used for mechanical strength tests, where the component was soldered to the FR4 substrate. For thermal parameters measurements, a power element MOSFET in a TO-263 package was used, which was soldered to a metal core printed circuit board (PCB) substrate. Components were soldered in batch IR oven.FindingsShear tests showed that the addition of titanium oxide does not significantly increase the resistance of the solder joint to mechanical damage. Titanium oxide addition was shown to not considerably influence the soldered joint’s mechanical strength compared to reference samples when soldered in batch ovens. Thermal resistance Rthj-a of MOSFETs depends on TiO2 concentration in the composite solder joint reaching the minimum Rthj at 0.25 Wt.% of TiO2.Research limitations/implicationsMechanical strength: TiO2 reinforcement shows minimal impact on mechanical strength, suggesting altered liquidus temperature and microstructure, requiring further investigation. Thermal performance: thermal parameters vary with TiO2 concentration, with optimal performance at 0.25 Wt.%. Experimental validation is crucial for practical application. Experimental confirmation: validation of optimal concentrations is essential for accurate assessment and real-world application. Soldering method influence: batch oven soldering may affect mechanical strength, necessitating exploration of alternative methods. Thermal vs mechanical enhancement: while TiO2 does not notably enhance mechanical strength, it improves thermal properties, highlighting the need for balanced design in power semiconductor assembly.Practical implicationsIncorporating TiO2 enhances thermal properties in power semiconductor assembly. Optimal concentration balancing thermal performance and mechanical strength must be determined experimentally. Batch oven soldering may influence mechanical strength, requiring evaluation of alternative techniques. TiO2 composite solder joints offer promise in power electronics for efficient heat dissipation. Microstructural analysis can optimize solder joint design and performance. Rigorous quality control during soldering ensures consistent thermal performance and mitigates negative effects on mechanical strength.Social implicationsThe integration of TiO2 reinforcement in solder joints impacts thermal properties crucial for power semiconductor assembly. However, its influence on mechanical strength is limited, potentially affecting product reliability. Understanding these effects necessitates collaborative efforts between researchers and industry stakeholders to develop robust soldering techniques. Ensuring optimal TiO2 concentration through experimental validation is essential to maintain product integrity and safety standards. Additionally, dissemination of research findings and best practices can empower manufacturers to make informed decisions, fostering innovation and sustainability in electronic manufacturing processes. Ultimately, addressing these social implications promotes technological advancement while prioritizing consumer trust and product quality in the electronics industry.Originality/valueThe research shows the importance of the soldering technology used to assemble MOSFET devices.

Stable SnAgCu solder joints reinforced by nickel-coated carbon fiber for electronic packaging

Today’s 3D electronic packaging is characterized by smaller size and higher functional density, which generally require multiple reflow cycles. However, due to the Ostwald ripening process of the interfacial intermetallic compound (IMC), the solder joint’s strength would decrease as the number of reflow cycles increases. To address this, we developed a novel composite solder by incorporating nickel-coated carbon fiber (Ni@CF) into the Sn–3.0Ag–0.5Cu (SAC305) solder connection. The study showed that Ni@CF effectively enhanced the stability and reliability of solder joints during multiple reflow processes. Compared with Ni@CF-free equivalents, Ni@CFs promoted the nucleation of interfacial IMC during the solid–liquid reaction and inhibited Ostwald ripening, leading to a refinement of the interfacial IMC grains. As a result, the interface was strengthened, and the shift of shear fracture to the brittle interface seen in the SAC305 solder joint with multiple reflows did not occur in the composite solder joint. Furthermore, carbon fiber strengthened the solder matrix through the load transfer and shear-off mechanisms, depending on its inclination angle with the shear plane. Consequently, the Ni@CFs-reinforced solder joints maintained a shear strength of over 42 MPa throughout ten reflow cycles, while the pristine SAC305 solder joint exhibited decreased shear strength to 33 MPa. This study provides new insights into composite solder joints’ stability and reinforcement characteristics when subjected to multiple reflows.

Comparing the Solderability of Different SA C0307 Composite Solder Pastes

In the present study, the effect of four oxide ceramics (TiO2, ZnO, ZrO2, and CuO) as reinforcements were investigated on the soldering parameters of the SAC 0307 solder alloy. The oxide ceramics were used in nano-powder format. Composite solder pastes were composed by the standard ball milling process of the nano-particles into the SAC 0307 solder paste in 0.25wt% weight fraction. The wettability, shear strength, and microstructure of the composite solder joints were studied and compared. The ceramic nano-particles did not have a major effect on the wettability of the solder. Shear strength increases were observed at the composite joints, except in the case of ZnO. Generally, Sn grain refinement was found in the Sn-matrix which could be the reason for the shear strength increase.

Improved shear property of Sn-3.0Ag-0.5Cu/Ni micro solder joints under thermal shock between 77 K and 423 K by adding TiO2 nanoparticles

The rapid development of space exploration technology was intensifying the desire for lead-free solders with high performance and reliability under extreme temperature environments. In this study, the influence of TiO2 nanoparticle addition on the microstructure, growth behavior of interfacial intermetallic compounds (IMCs) and shear property of Sn-3.0Ag-0.5Cu (SAC305)/Ni micro solder joints under thermal shock from 77 K to 423 K was systematically investigated. The results indicated that the grain size of β-Sn, IMC (Ag3Sn and (Cu,Ni)6Sn5) particles inside the solder was refined by adding 0.05 and 0.1 wt% TiO2 nanoparticles. Due to the spalling of interfacial IMCs into the solder occurring in all micro joints during thermal shock, the thickness of interfacial IMCs did not show a monotony increasing trend with increasing thermal cycles. However, the micro composite solder joint added with 0.05 and 0.1 wt% TiO2 nanoparticles always exhibited thinner interfacial IMC thickness and higher shear force compared with the plain micro joints during thermal shock. The inhibiting effect of TiO2 nanoparticles on the interfacial IMC growth could be explained by the adsorption theory and grain boundary pinning theory. The improvement in shear property of micro composite solder joints was primarily induced by the refinement of IMC particles in the solder and the reduced growth rate of interfacial IMCs by adding TiO2 nanoparticles.

Strong composite SnAgCu solder joints with internal aligned carbon fibers by magnetic field

Lightweight carbon fibers with high mechanical performance are referred to as an ideal reinforcement for an extensive variety of composite materials. However, the addition of carbon fibers into electronic interconnection solders is extremely limited so that the expected reinforcement in the mechanical properties of the composite solder joints has not been completely realized. Here, we used magnetic fields to align Ni-coated carbon fibers in the Sn-3.0Ag-0.5Cu solder vertically with the Cu substrate and prepared the oriented composite solder joints. We achieved a further improvement in the shear performance of composite solder joints (∼58 MPa) with a small addition of Ni-coated carbon fibers (0.5 wt%), which is 25% higher than that of pristine joints. It is found that these vertically oriented carbon fibers changed the propagation path of shear cracks and thus increased the shear resistance. Ni-coated carbon fibers also promoted nucleation of interfacial Cu6Sn5 in the solder joints during reflow, but prevented the formation of brittle Cu3Sn phase during isothermal aging, thus ensuring the high shear strength of composite solder joints after isothermal aging. This success provides a new pathway to fabricate a strong composite solder joint with a limited addition of reinforcements by aligning their orientation.

Effect of co on the morphology and mechanical properties of the Sn-3.0Ag-0.5Cu/Sn-58Bi composite solder joints on ENEPIG surface

Microelectronic devices have demonstrated advanced capabilities, including multifunctionality and high input-output density, rendering them widely used in significant fields such as big data, data centers, and supercomputing. The reliability of microelectronics packages is contingent on the integrity of welded joints under diverse operating conditions for these applications. This research aims to examine the effects of 0.5 wt% Co element on the microstructure and properties of Sn-3.0Ag-0.5Cu/Sn-58Bi composite solder joints fabricated on the ENEPIG pads. The solder joints were exposed to a peak temperature of 220 °C and maintained at this level for different periods of time. The research included conducting a comparative examination on samples with and without additional Co to investigate the influence of Co inside solder joints on their microstructure and mechanical properties. The results show that the IMC changed from needle rod (Cu, Ni, Pd)6Sn5 to granular (Cu, Ni, Co, Pd)6Sn5 with the increase of holding time. The IMC at the solder joint interface added by Co changes from (Cu, Ni, Co, Pd)6Sn5 to (Ni, Cu, Co, Pd)3Sn4. The added Co element mainly exists in the form of a solid solution inside the solder joint, resulting in enhanced hardness of the Sn and Bi phases in the solder joint and a reduction in modulus.

Performance assessment of Sn-based lead-free solder composite joints based on extreme learning machine model tuned by Aquila optimizer

The impact of multi-walled carbon nanotubes (MWCNTs) on the development of the intermetallic compound (IMC) at the interface of the Sn5Sb/Cu solder joint was investigated. Reflow soldering was used to produce the samples, which were subsequently isothermally aged at different temperatures. The presence of MWCNTs in the Sn-5Sb solder alloy significantly prevented IMC formation at the interface and enhanced the shear strength, according to empirical observations, which were supported by the excellent properties of MWCNTs. An extreme learning machine (ELM) prediction approach refined by Aquila optimizer (AO), a new cutting-edge metaheuristic optimization algorithm was utilized to develop a prediction model for the performance assessment of the developed solder composites. The AO-ELM model's input parameters included a number of significant variables, such as MWCNTs addition, aging temperature, and aging period that have an impact on the IMC thickness and the shear strength of the solder composite joints. In terms of the statistical accuracy measures, it was observed that the AO-ELM outperformed the traditional ANN and ELM models in predicting the IMC thickness and shear strength of MWCNTs-reinforced Sn5Sb/Cu composite solder joints. The novelty of the approach recommended stems from the accuracy attained by modifying hyper-parameters with AO that has been paired with the fast processing speed of ELM.

Influence of Isothermal Aging on Microstructure and Shear Property of Novel Epoxy Composite SAC305 Solder Joints.

With the rapid iteration of microsystem integrated technology, the miniaturization of electronic devices requires packaging materials with higher reliability. In this work, the microstructure evolution and mechanical properties of novel epoxy composite SAC305 solder joints were studied after isothermal aging to evaluate the enhanced effect of epoxy addition. The thickness variation and morphological evolution of the interfacial layer were analyzed. The results showed that, as the aging time was prolonged, the Cu6Sn5 interfacial layer remarkably coarsened and Cu3Sn compounds formed between the Cu6Sn5 layer and Cu pad due to the continuous atomic diffusion. Compared with the monolithic joint, the epoxy composite SAC305 joints had a lower overall IMC growth rate during aging, closely related to the initial morphologies of the interfacial layers. The shear test results showed an apparent decrease in the shear forces of all the solder joints as the aging time increased. Nevertheless, because of the extra mechanical support provided by the epoxy layer, the epoxy composite joints demonstrated notably enhanced mechanical properties. After 1000 h aging treatment, the shear force of SAC305 joints containing 8 wt.% epoxy was 26.28 N, showing a 24.08% increase over the monolithic joint. Cu-Sn IMCs were detected on the shear fracture of the monolithic joint after 1000 h aging, indicating the fracture occurred near the interface and displayed a ductile/brittle mixed fracture. Concerning the epoxy composite joints, cracks were still initiated and extended within the solder bulk, demonstrating a noticeable enhancement in ductility due to the addition of epoxy.

Equilibrium phase diagram design and structural optimization of SAC/Sn-Pb composite structure solder joint for preferable stress distribution

The Package-on-Package (PoP) technology is an efficient knowhow to increase the efficiency of electronic components, hence to secure the continuation of the validity of Moore's law. This novel form of packaging technology with bottom stackable narrow pitch Ball Grid Array (BGA) contributes to the integrity of the package. However, the high solder joint density introduces a great challenge on the packaging reliability. Therefore, more stringent requirements must be put forward for achieving the increased performance. That can be achieved by using composite solder joints. In this study, a novel composite SAC (Sn-3Ag-0.5Cu)/Sn-Pb (Sn37Pb) solder joint was designed for improving the stress distribution and its overall mechanical integrity. The formation process and a phase distribution of composite solder joint were investigated, indicating that the phase distribution mainly depends on the reflow temperature. The dissolution ratio of SAC into the composite solder at different temperatures was estimated by the phase diagram. The predicted values were consistent with the experimental results. A review of mechanical property test results, the best performance solder joint could be obtained at 200 °C for the dwell time of 60 s if the composite includes 10 wt% SnPb. The stress distribution of composite solder joint was analyzed by finite element simulation. By actively concentrating the stress in the middle area of the solder joint, the maximum stress in the composite solder reduced for up to 29% when compared to full SAC solder joint.

Preparation and performance of Sn-based composite solder joints by solid-liquid low-temperature solder bonding technology

In the era of big data, the advantages of 3D packaging are becoming increasingly significant. In addition, the mismatch between the coefficient of thermal expansion (CTE) of the PCB and BGA components leads to dynamic warpage of the system, and the expansion and innovation of low-temperature soldering have been a new trend. We developed a fully mixed solder joint of a SAC305(Sn-3.0Ag-0.5Cu wt.%) solder ball and Sn–58Bi(wt.%) solder paste by solid-liquid low-temperature solder bonding technology. The mixing degree and diffusion process of the two were calculated and simulated by mathematical calculation and COMSOL Multiphysics. The results show that a completely mixed solder joint can be obtained after reflow at 210 °C for 5 min. The average shear strength of the composite solder joints was 63.68 ± 1.12 MPa, which was about twice that of the single SAC305 and Sn58Bi solder joints, and the shear fracture was a composite mode of brittle and ductile fracture, which appeared in the IMC and the solder, respectively. After complete mixing, the solder wettability angle was less than 26.68°, with outstanding wetting properties. No phase transition occurred after aging, the distribution of each phase remained uniform, and no enrichment of the brittle phase was observed at the interface. The shear strength decreased slightly with aging time, and the reduction value was less than 10 MPa, which has good reliability.

Effect of Ni-modified reduced graphene oxide on the mechanical properties of Sn–58Bi solder joints

Sn–58Bi solder has great research value as a low-temperature solder. However, it still requires strengthening due to a lot of brittle Bi-phase, which reduces mechanical reliability. In this study, Ni-modified reduced graphene oxide (rGO@Ni) was prepared by heat reduction, and mechanical stirring was used to manufacture rGO@Ni-reinforced Sn–58Bi composite solder. The distribution, phase composition, and structural changes of graphene and Ni nanoparticles during enhancer synthesis were characterized in detail by Scanning Electron Microscope, Energy Dispersive Spectroscopy Raman and Fourier Transform Infrared spectra, X-ray Photoelectron Spectroscopy, X-ray Diffraction, and Transmission Electron Microscope. Besides, the morphology of intermetallic compound (IMC) layers of the composite solder/Cu interface was investigated. The thickness of the IMC layer decreases with the increase of rGO@Ni content. The microstructure analysis demonstrated that the rGO@Ni distributed near the IMC layer, which limits the diffusion of metal atoms and decreases the IMC layer's growth rate during the reflowing process. Besides, compared with Sn–58Bi solder alloys, the addition of 0.01 wt% rGO@Ni can increase the shear strength by up to 15%. However, when the content of rGO@Ni is more than 0.05 wt%, it agglomerates inside the composite solder, resulting in a decrease in the shear strength of the composite solder joint.

Microstructure and Shear Behaviour of Sn-3.0Ag-0.5Cu Composite Solder Pastes Enhanced by Epoxy Resin

With the rapid development of microelectronics packaging technology, the demand for high-performance packaging materials has further increased. This paper developed novel epoxy-containing Sn-3.0Ag-0.5Cu (SAC305-ER) composite solder pastes, and the effects of epoxy resin on their spreading performance, microstructure, and shear behaviour were analysed. The research results showed that with the addition of epoxy resin, SAC305 solder pastes exhibited exceptional spreadability on Cu substrates, which could be attributed to the reduction in the viscosity and the surface tension of the composite solder pastes. With the addition of epoxy resin, the solder matrix microstructure and interfacial morphology of SAC305-ER composite solder joints remained unchanged. However, continuous resin protective layers were observed on the surface of SAC305-ER composite solder joints after the reflow process. The shear properties of the composite solder joints were enhanced by the extra mechanical bonding effect provided by resin layers. When the epoxy resin content was 8 wt%, the shear forces of SAC305-ER composite solder joints reached the maximum value. Fracture analysis indicated that cracked epoxy resin was observed on the surface of SAC305-ER composite solder joints, indicating that the epoxy resin also underwent obvious deformation in the shear test.

Influence of SiC reinforcement on microstructural and thermal properties of SAC0307 solder joints

The effect of SiC nano-phases (nano-particles and nano-fibers) addition into SAC0307 solder paste was investigated on the thermal and microstructural properties of the composite solder joints. The nano-phases were used between 0.125 and 1 wt%, and they were mixed into the solder paste by ball milling process. For the study power MOSFET (metal oxide semiconductor field effect transistor) components were soldered onto metal core printed circuit boards (MCPCBs). The thermal impedance Zth(t) and thermal resistance Rth of MOSFETs were measured by an indirect electrical method. Furthermore, the void formation and the microstructure of solder joints were also studied. The solderability and voiding properties of the composite solder alloys were acceptable. It was found that in 0.5 wt% amount, SiC nano-particles have positive effects on the thermal parameters of the solder joints, which could be explained by the IMC (intermetallic compound) layer growth suppression effect of the nano-phases. The microstructural analysis revealed that the microstructural refinement of the composite solder joints differs in the case of nano-particles and nano-fibers.