Composite Aerogels Research Articles

Development of Light, Strong, and Water-Resistant PVA Composite Aerogels.

A significant weakness of many organic and inorganic aerogels is their poor mechanical behaviour, representing a great impediment to their application. For example, polymer aerogels generally have higher ductility than silica aerogels, but their elastic modulus is considered too low. Herein, we developed extremely low loading (<1 wt%) 2D graphene oxide (GO) nanosheets modified poly (vinyl alcohol) (PVA) aerogels via a facile and environmentally friendly method. The aerogel shows a 9-fold increase in compressional modulus compared to a pure polymer aerogel. With a low density of 0.04 mg/mm3 and a thermal conductivity of only 0.035 W/m·K, it outperforms many commercial insulators and foams. As compared to a pure PVA polymer aerogel, a 170% increase in storage modulus is obtained by adding only 0.6 wt% GO nanosheets. The nanocomposite aerogel demonstrates strong fire resistance, with a 50% increase in burning time and little smoke discharge. After surface modification with 1H,1H,2H,2H-Perfluorodecyltriethoxysilane, the aerogel demonstrates water resistance, which is suitable for outdoor applications in which it would be exposed to precipitation. Our research demonstrates a new pathway for considerable improvement in the performance and application of polymer aerogels.

Flexible Aerogel Materials: A Review on Revolutionary Flexibility Strategies and the Multifunctional Applications.

The design and preparation of flexible aerogel materials with high deformability and versatility have become an emerging research topic in the aerogel fields, as the brittle nature of traditional aerogels severely affects their safety and reliability in use. Herein, we review the preparation methods and properties of flexible aerogels and summarize the various controlling and design methods of aerogels to overcome the fragility caused by high porosity and nanoporous network structure. The mechanical flexibility of aerogels can be revolutionarily improved by monomer regulation, nanofiber assembly, structural design and controlling, and constructing of aerogel composites, which can greatly broaden the multifunctionality and practical application prospects. The design and construction criterion of aerogel flexibility is summarized: constructing a flexible and deformable microstructure in an aerogel matrix. Besides, the derived multifunctional applications in the fields of flexible thermal insulation (flexible thermal protection at extreme temperatures), flexible wearable electronics (flexible sensors, flexible electrodes, electromagnetic shielding, and wave absorption), and environmental protection (oil/water separation and air filtration) are summarized. Furthermore, the future development prospects and challenges of flexible aerogel materials are also summarized. This review will provide a comprehensive research basis and guidance for the structural design, fabrication methods, and potential applications of flexible aerogels.

Flexible and Compressible Nanostructure-Assembled Aramid Nanofiber/Silica Composites Aerogel.

The Applications of silica aerogel are limited due to its brittleness and low strength. As a result, it is essential to strengthen and toughen it. Organic nanofibers are one of the preferred reinforcement materials. In this work, we designed and fabricated flexible and compressible nanostructure-assembled aramid nanofiber/silica composites aerogel (ANF/SiO2 aerogel) to improve the mechanical strength and flexibility of silica aerogel without compromising thermal insulation properties. The aramid nanofiber/silica composite aerogels were prepared by immersing the aramid nanofiber wet gel into the silica sol for a certain period of time followed by freeze drying without solvent replacement. The surface modifier 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent to form chemical linkage between the ANF fiber and silica gel. It was observed that APTES can effectively drive the silica sol to infuse into ANF hydrogel, promoting the assembly of silica gel onto the fiber surface and a uniform distribution in the network of ANF. The compressive resilience, thermal stability, and thermal insulation properties of the composite aerogels were evaluated by inducing the silica aerogel into the ANF network to form a protective layer on the fiber and change the pore structure in the ANF network.

Preparation of Eudragit L100 coated silica aerogel filled HPC/CS pH-sensitive composites for sustained release of 5-fluorouracil

The release rate and time are very important for the drug carriers, silica aerogel filled hydroxypropyl cellulose/chitosan (SA/HPC/CS) composites were fabricated for the release of 5-fluorouracil (5-Fu), and the release rate and time were regulated with the content of SA, pH value and external coating material. Firstly, the 5-Fu loaded SA/HPC/CS composites and Eudragit L100 coated composites were prepared with cross-linking followed by freeze-drying, and characterized by SEM, FTIR, XRD, DSC, and TG. Then, the effect of SA content on the encapsulation efficiency of SA/HPC/CS@5-Fu was investigated, and 5-Fu release behavior under different pH values from these aerogel composites was evaluated with four kinetic models. In addition, to further solve the abrupt effect of the obtained composites, Eudragit L100 coated SA/HPC/CS@5-Fu was fabricated, the sustained release behavior revealed that the coating technique can effectively improve the release behavior and extend release time.

Robust and multifunctional MXene/rGO composite aerogels toward highly efficient solar-driven interfacial evaporation and wastewater treatment

Given the ever-growing global water resource crisis, exploiting multifunctional materials featuring with high interfacial solar steam generation efficiency and good purification capability to achieving seawater desalination and wastewater treatment simultaneously are highly desired, yet it still remains a huge challenge to date. Herein, robust and multifunctional MXene/rGO (MRGA) and polydopamine & chitosan @ MRGA (CS&PDA@MRGA, CPM) three-dimensional composite aerogels with distinct interconnected cellular architecture were developed via a facile ice template-assisted chemical reduction self-assembly technology and subsequent sequential deposition modification. Due to the favorable graphene oxide-assisted assembly behavior, the resultant aerogels displayed a desirable mechanical robustness along with an excellent lightweight property. Benefiting from the strong electrostatic interaction deriving from aerogel surface moieties and dye molecules, MRGA-12 exhibited a prominent adsorption capability towards various dyes and achieved a superb adsorption capacity of up to 396.05 mg/g for malachite green (MG). Moreover, by virtue of the synergistic effect between the intentionally regulated low reduction degree of rGO and the integration of PDA and CS, CPM-12 achieved a dramatically reduced evaporation enthalpy of water from 2256 to 1617.18 J/g. Accordingly, this distinct feature resulted in an extraordinary solar-driven interfacial evaporation performance with a remarkable evaporation rate of 1.86 kg/m2/h and a high evaporation efficiency of 83.28 % under 1 sun illumination. Therefore, together with the terrific oil/water separation capability, these novel MXene-based aerogels hold a great potential for high-performance solar-driven interfacial evaporation and wastewater treatment.

A novel g-C3N4-SH@konjac glucomannan composite aerogel for patulin removal from apple juice and its photocatalytic regeneration

Patulin (PAT) is a hazardous mycotoxin frequently occurs in fruit industry. A reusable g-C3N4-SH@KG composite aerogel for PAT removal in a novel “dark adsorption-light regeneration” mode was prepared by thiol(-SH) functionalization and konjac glucomannan (KG) immobilization. The g-C3N4-SH@KG was characterized by SEM, FT-IR, XPS and UV–Vis DRS, and its PAT adsorption and photocatalytic regeneration behaviors and mechanisms were investigated. The g-C3N4-SH@KG exhibited good regeneration performance, maintaining 83% of PAT initial adsorption capacity (0.92 mg/g) after 5 “adsorption-regeneration” cycles. The adsorption process was endothermic and spontaneous. •OH and h+ generated by photocatalysis were the main substances that degraded PAT into two products and regenerated -SH. The g-C3N4-SH@KG could effectively remove PAT without negative impact on juice quality. The study provided a new strategy for the regeneration of thiol-functionalized PAT adsorbents, and a new idea for the application of non-selective photocatalysis in the control of food contaminations.

Self-standing and compressible SiCnw/SiCnf composite aerogel via free carbon in-situ transformation mechanism: Towards thermal and electromagnetic wave protection

SiC nanofiber-based composite aerogel represents a promising lightweight, high-temperature-resistant, and broadband-absorbing material. However, the residual carbon phase during the pyrolysis process would threaten the high-temperature oxidation tolerance. Herein, a free carbon in-situ transformation (FCIT) strategy was proposed to convert the amorphous free carbon on the surface of SiC nanofibers into SiC nanowires, constructing a multi-scale SiC nanowire/SiC nanofiber (SiCnw/SiCnf) composite aerogel. The SiCnw great broaden the inner fibrous framework, and the hierarchical network offers great enhancement for EM attenuation, compression resistance and thermal insulation. The self-standing composite aerogel possesses excellent flexibility (1500 cycles in 180°-bending test) and compression resistance (100 cycles at 40 % strain). With only 10 wt% filler content, the SiCnw/SiCnf sample displays an effective absorption bandwidth (EAB) of 8.81 GHz (9.19–18.00 GHz) at a thickness of 2.94 mm. Even after enduring oxidation at 800 °C, the EAB still remains substantial at 6.92 GHz (11.08–18.00 GHz). Moreover, the outstanding mechanical performance were also retained under high temperature and oxidation environment due the reduced density and thermal conductivity. Therefore, the multifunctional SiCnw/SiCnf composite aerogel prepared by FCIT strategy could be served as efficient thermal and EMW protection candidate.

Generalized strategy to construct multifunctional inorganic nanomaterials/silicone rubber composite aerogels: Taking CNTs as an example for smart sensing

The structure and characteristics of carbon nanotubes (CNTs) aerogel (CNTA) make it capable of only compression, lacking the necessary toughness, flexural, and tensile properties. These limitations restrict its application. To overcome these obstacles, this study employed an interface modification and the Pickering emulsion strategy, using water-soluble CNTs as the continuous phase while silicone rubber (SR) as the dispersed phase, to successfully achieve the organic–inorganic combination and prepare the SR-CNTs composite aerogel (SRC). Benefiting from the synergistic effect of the “soft-hard” phase combination of SR (soft) and CNTs (hard), SRC exhibited good conductivity (1.23 S/m) and superior multi-axial mechanical properties such as compression (90 %), bending (360°), twisting (360°), and stretching (110 %), making it broad prospects in the field of flexible sensing. Importantly, the strategy employed in this study offers an innovative approach for a transition from low-dimensional nanomaterials to three-dimensional macroscopic overall structures. This approach effectively addresses common issues in traditional aerogel materials, such as mechanical brittleness and structural instability, which also allows for functionalization and customization, opening up new possibilities for the research and application of high-performance aerogels.

Three-dimensional graded porous structure and compressible KGM-GO/CS/SA composite aerogel spheres for efficient adsorption of antibiotics

The abuse of antibiotics led to significant environmental pollution through persistent residues in water bodies, posing severe risks to both ecological systems and human health. Addressing this issue, recent studies highlighted the potential of carbonaceous materials as effective adsorbents for removing antibiotics from water. Despite the proven potential of various carbonaceous materials in water purification, the application of three-dimensional porous microspherical aerogels as adsorbents presented a promising yet comparatively less discussed avenue in the quest for efficient antibiotic removal from aquatic environments.This work introduced a novel KGM-GO/CS/SA composite aerogel sphere, developed via a simple sol–gel and dripping method, using konjac glucomannan (KGM) as a cross-linking agent. We extensively analyzed its adsorption efficiency against common antibiotics such as tetracycline (TC), ofloxacin (OFL), and sulfadiazine (SDZ), revealing its rapid adsorption kinetics and high capacity. The aerogel's micro-morphology, characterized by a graded porous structure with abundant microporous channels and a low bulk density of 21.2 mg/cm3, along with its enhanced mechanical properties and thermal stability due to KGM cross-linking, signified its potential as a robust adsorbent. The surface functional groups facilitated diverse interaction mechanisms, including electrostatic attraction, hydrogen bonding, and π-π interactions, contributing to the adsorbent's high performance. Furthermore, the surface charge of the aerogel varied with pH, enhancing its electrostatic adsorption capabilities. The adsorption behavior was best described by the quasi-second-order and Langmuir models, with maximum capacities of 427.63 mg/g for OFL, 374.35 mg/g for TC, and 231.09 mg/g for SDZ, thereby offering a promising solution for antibiotic pollution remediation and illustrating the utility of carbon-based aerogel microspheres in environmental applications.

Freeze-Cast Ni-MOF Nanobelts/Chitosan-Derived Magnetic Carbon Aerogels for Broadband Electromagnetic Wave Absorption.

The exceptional benefits of carbon aerogels, including their low density and tunable electrical characteristics, infuse new life into the realm of creating ultralight electromagnetic wave absorbers. The clever conceptualization and straightforward production of carbon-based aerogels, which marry aligned microporous architecture with nanoscale heterointerfaces and atomic-scale defects, are vital for effective multiscale microwave response. We present an uncomplicated synthesis method for crafting aligned porous Ni@C nanobelts anchored on N, S-doped carbon aerogels (Ni@C/NSCAs), featuring multiscale structural intricacies─achieved through the pyrolysis of freeze-cast Ni-MOF nanobelts and chitosan aerogel composites. The well-ordered porous configuration, combined with multiple heterointerfaces adopting a "nanoparticles-nanobelts-nanosheets" contact schema, along with a wealth of defects, adeptly modulates conductive, polarization, and magnetic losses to realize an equilibrium in impedance matching. This magnetically doped carbon aerogel showcases an impressive effective absorption bandwidth of 8.96 GHz and a minimum reflection loss of -68.82 dB, while maintaining an exceptionally low filler content of 1.75 wt %. Additionally, the applied coating exhibits an astonishing radar cross-section reduction of 51.7 dB m2, signifying its superior radar wave scattering capabilities. These results offer key insights into the attainment of broad-spectrum microwave absorption features by enhancing the multiscale structure of current aerogels.

Autonomous Atmospheric Water Harvesting over a Wide RH Range Enabled by Super Hygroscopic Composite Aerogels.

Sorption-based atmospheric water harvesting (SAWH) offers a sustainable strategy to address the global freshwater shortage. However, obtaining sorbents with excellent performance over a wide relative humidity (RH) range and devices with fully autonomous water production remains challenging. Herein, magnesium chloride (MgCl2) is innovatively converted into super hygroscopic magnesium complexes(MC), which can effectively solve the problems of salt deliquescence and agglomeration. The MC are then integrated with photothermal aerogels composed of sodium alginate and carbon nanotubes (SA/CNTs) to form composite aerogels, which showed high water uptake over a wide RH range, reaching 5.43 and 0.27kg kg-1 at 95% and 20% RH, respectively. The hierarchical porous structure enables the as-prepared SA/CNTs/MC to exhibit rapid absorption/desorption kinetics with 12 cycles per day at 70% RH, equivalent to a water yield of 10.0 L kg-1 day-1. To further realize continuous and practical freshwater production, a fully solar-driven autonomous atmospheric water generator is designed and constructed with two SA/CNTs/MC-based absorption layers, which can alternately conduct the water absorption/desorption process without any other energy consumption. The design provides a promising approach to achieving autonomous, high-performance, and scalable SAWH.

Hydrophobic Silk Fibroin-Agarose Composite Aerogel Fibers with Elasticity for Thermal Insulation Applications.

Aerogel fibers, characterized by their ultra-low density and ultra-low thermal conductivity, are an ideal candidate for personal thermal management as they hold the potential to effectively reduce the energy consumption of room heating and significantly contribute to energy conservation. However, most aerogel fibers have weak mechanical properties or require complex manufacturing processes. In this study, simple continuous silk fibroin-agarose composite aerogel fibers (SCAFs) were prepared by mixing agarose with silk fibroin through wet spinning and rapid gelation, followed by solvent replacement and supercritical carbon dioxide treatment. Among them, the rapid gelation of the SCAFs was achieved using agarose physical methods with heat-reversible gel properties, simplifying the preparation process. Hydrophobic silk fibroin-agarose composite aerogel fibers (HSCAFs) were prepared using a simple chemical vapor deposition (CVD) method. After CVD, the HSCAFs' gel skeletons were uniformly coated with a silica layer containing methyl groups, endowing them with outstanding radial elasticity. Moreover, the HSCAFs exhibited low density (≤0.153 g/cm3), a large specific surface area (≥254.0 m2/g), high porosity (91.1-94.7%), and excellent hydrophobicity (a water contact angle of 136.8°). More importantly, they showed excellent thermal insulation performance in low-temperature (-60 °C) or high-temperature (140 °C) environments. The designed HSCAFs may provide a new approach for the preparation of high-performance aerogel fibers for personal thermal management.

Dissolution and Regeneration of Cellulose and Chitosan in Molten Salt Hydrate

The energy and environmental problems caused by current fossil resources are becoming more and more serious, and the development of renewable and sustainable materials has become a research hotspot. Chitosan and cellulose, as the two most abundant biomasses in nature, have the advantages of being non-toxic, harmless, and environmentally friendly. However, due to their high crystallinity, it is difficult to dissolve in water and common organic solvents. Molten salt hydrate has been discovered as a cost-effective and non-derivative solvent system for dissolving biomass. In this paper, the dissolution and regeneration of microcrystalline cellulose and chitosan in the molten salt system to prepare gel materials is investigated using lithium bromide molten salt as an example. First dissolve cellulose and chitosan, the total mass is unchanged according to the mixing ratio of the two are divided into multiple groups, dissolved in a mass fraction of 60% lithium bromide solution at 140°C into a hydrogel, gradient regeneration in water-ethanol-tert-butanol, to produce aerogel composites, the molten salt rotary evaporation back to use. Characterization tests show that the material has uniform distribution of nanoscale pores, pore size of about 50nm, porosity of 97.53%, strain 50% range can withstand up to 0.4MPa. 6mm thickness of the sample can be insulated at 150°C for up to 2h or more, the degree of adsorption of 2500mg/L copper sulfate solution reaches 22115.4mg/g. It has excellent thermal insulation and adsorption performance and has a wide range of application prospects in environmental protection, biomedical and other fields.

In-situ growth of metal-organic frameworks on cellulose nanofiber aerogels for rapid adsorption of heterocyclic aromatic amines

Heterocyclic aromatic amines (HAAs) are the main carcinogens produced during thermal processing of protein-rich foods. In this paper, a composite aerogel (TOCNFCa) with a stabilized dual-network structure was prepared via a template for the in-situ synthesis of UiO-66 on cellulose for the adsorption of HAAs in food. The dual-network structure of TOCNFCa provides the composite aerogel with excellent wet strength, maintaining excellent compressive properties. With the in-situ grown UiO-66 content up to 71.89 wt%, the hierarchical porosity endowed TOCNFCa@UiO-66 with the ability to rapidly adsorb HAAs molecules with high capacity (1.44–5.82 μmol/g). Based on excellent thermal stability, adsorption capacity and anti-interference, TOCNFCa@UiO-66 achieved satisfactory recoveries of HAAs in the boiled marinade, which is faster and more economical than the conventional SPE method. Moreover, TOCNFCa@UiO-66 could maintain 84.55 % of the initial adsorption capacity after 5 times of reuse.

Lightweight carbon nanotube/aramid nanofiber aerogel with superior electromagnetic wave absorption, thermal insulation, and flame resistance

Carbon nanotubes, presenting distinguished electromagnetic wave (EMW) loss capacity and light-weight advantage, are promising candidates for EMW absorption materials. However, poor dispersibility, inadequate processibility, and excessive permittivity leading to impedance mismatch limit the application of carbon nanotubes. Herein, branched aramid nanofiber (ANF) acting as a surfactant, gelling agent, and electromagnetic parameter regulator is utilized to ameliorate the performances of carboxylic multi-walled carbon nanotube (c-MWCNT). The c-MWCNT/ANF aerogels with anisotropic structures are assembled through electrostatic-repulsion-assisted dispersion, hydrogen-bond-induced gelation, unidirectional freezing, and freeze-drying. By adjusting the proportion of c-MWCNT and ANF to optimize the impedance matching and electromagnetic parameters, the composite aerogel with ultralow density (∼26.2 mg cm−3) shows an extraordinary minimum reflection loss of −60.43 dB and a maximum effective absorption bandwidth of 5.34 GHz along the vertical direction of oriented channels. Moreover, benefiting from high porosity and remarkable thermal stability, the aerogels possess prominent thermal insulation and flame resistance. This work provides a strategy for the advanced EMW absorption materials, which have great potential value for aerospace applications under harsh environments.

Resembling Graphene/Polymer Aerogel Morphology for Advancing the CO2/N2 Selectivity of the Postcombustion CO2 Capture Process.

The separation of CO2 from N2 remains a highly challenging task in postcombustion CO2 capture processes, primarily due to the relatively low CO2 content (3-15%) compared to that of N2 (70%). This challenge is particularly prominent for carbon-based adsorbents that exhibit relatively low selectivity. In this study, we present a successfully implemented strategy to enhance the selectivity of composite aerogels made of reduced graphene oxide (rGO) and functionalized polymer particles. Considering that the CO2/N2 selectivity of the aerogels is affected on the one hand by the surface chemistry (offering more sites for CO2 capture) and fine-tuned microporosity (offering molecular sieve effect), both of these parameters were affected in situ during the synthesis process. The resulting aerogels exhibit improved CO2 adsorption capacity and a significant reduction in N2 adsorption at a temperature of 25 °C and 1 atm, leading to a more than 10-fold increase in selectivity compared to the reference material. This achievement represents the highest selectivity reported thus far for carbon-based adsorbents. Detailed characterization of the aerogel surfaces has revealed an increase in the quantity of surface oxygen functional groups, as well as an augmentation in the fractions of micropores (<2 nm) and small mesopores (<5 nm) as a result of the modified synthesis methodology. Additionally, it was found that the surface morphology of the aerogels has undergone important changes. The reference materials feature a surface rich in curved wrinkles with an approximate diameter of 100 nm, resulting in a selectivity range of 50-100. In contrast, the novel aerogels exhibit a higher degree of oxidation, rendering them stiffer and less elastic, resembling crumpled paper morphology. This transformation, along with the improved functionalization and augmented microporosity in the altered aerogels, has rendered the aerogels almost completely N2-phobic, with selectivity values ranging from 470 to 621. This finding provides experimental evidence for the theoretically predicted relationship between the elasticity of graphene-based adsorbents and their CO2/N2 selectivity performance. It introduces a new perspective on the issue of N2-phobicity. The outstanding performance achieved, including a CO2 adsorption capacity of nearly 2 mmol/g and the highest selectivity of 620, positions these composites as highly promising materials in the field of carbon capture and sequestration (CCS) postcombustion technology.

Artemisinin gum reinforced porous amidoxime aerogel with high efficiency adsorption for uranium extraction from seawater

The extraction of uranium resources from the ocean is of great importance in energy exploration. This work reported a polysaccharide composite aerogel to adsorb uranium from the ocean, a facile freeze-drying strategy was explored to create a physically crosslinked artemisia sphaerocephala krasch gum (ASKG)-poly(amidoxime) (PAO) aerogel (ASKG@PAO). Due to the excellent hydrophilicity and swelling properties of artemisia spherecephala krasch gum, the ASKG@PAO can quickly and stably adsorb uranyl ions in the ocean. The batch adsorption test results show ASKG@PAO (mASKG: mPAO = 1:1) has an excellent uranium removal rate (93.92 %) and a high uranium adsorption capacity (341.11 mg/g). Desorption kinetic experiments show that the ASKG@PAO can desorb 90 % of the uranyl ions within 10 min and retain a removal rate of 87.3 % after five adsorption–desorption cycles. In addition, ASKG@PAO has excellent selectivity for uranyl ions. Consequently, ASKG@PAO aerogel has significant potential for extracting marine uranium resources.

Preparation and Acoustic Performance of Porous Aerogel Composites of Graphene Oxide and Cellulose

In this study, sound insulation materials with a high sound absorption coefficient were prepared. In this paper, using cellulose (CEL) and graphene oxide (GO) as the main raw materials and epichlorohydrin as the cross-linker, the CEL-GO composite aerogels were prepared via lyophilisation. The structure, molecular bonding, and acoustic absorption mechanisms of the composite aerogel were characterised and analysed using SEM, FTIR, XRD, BET, and Raman. In addition, corresponding molecular structure models were constructed. The acoustic attenuation of the CEL-GO composite aerogel was measured using a standing wave tube acoustic attenuation tester. The results show that the chemical bond between the GO and CEL composite is established, and the addition of graphene makes the pores of the composite more advanced, which is more favorable for sound absorption, and the acoustic absorption coefficient can reach up to 0.87.

Anisotropic composite aerogel with thermal insulation and flame retardancy from cellulose nanofibers, calcium alginate and boric acid

With the increasing severity of energy shortages and environmental pollution, there is an urgent need for advanced thermal insulation materials with excellent comprehensive performance, including low thermal conductivity, high flame resistance, and strong compressive strength. Herein, an anisotropic composite aerogel based on cellulose nanofibers (CNF), calcium alginate (CA), and boric acid (BA) is fabricated using a directional freeze-drying strategy. The CA and BA, as double cross-linking agents, associated with oriented porous structure provide the resultant aerogel with good mechanical strength. Additionally, self-flame retardant CA and BA act as synergistic flame retardants that endow the aerogel with excellent flame retardance properties such as a limiting oxygen index value of 44.2 %, UL-94 V-0 rating, and low heat release. Furthermore, this composite aerogel exhibits outstanding thermal insulation performance with a low thermal conductivity of approximately 30 mW m−1 K−1. Therefore, the composite aerogel is expected to have a wide potential application in areas such as construction, automotive industry, batteries, petrochemical pipelines, and high-temperature reaction devices.

Shape memory polyimide/carbon nanotube composite aerogels with physical and chemical crosslinking architectures for thermal insulating applications

The development of lightweight smart materials with exceptional shape memory and thermal insulation properties is highly important in the aerospace industry. The reported shape memory polymer aerogels (SMPAs) are restricted to harsh environments because of their poor high-temperature resistance and large volume shrinkage at elevated temperatures. Herein, shape memory polyimide (PI) composite aerogels with superior thermal insulation were fabricated by combining molecularly designed PI chains with amino-functionalized carbon nanotubes (NH2-CNTs) through freezing gelation and subsequent thermal imidization. Because shape memory behavior was thermally triggered, the thermal conductivity associated with the shape memory mechanisms of the aerogels was comprehensively explored. The presence of CNTs promoted heat transfer in the aerogel skeleton, facilitating the shape recovery response. Benefiting from chemical-crosslinked and physical-crosslinked structures, the fabricated PI composite aerogels demonstrated desirable thermo-mechanical properties, exceptional shape memory and superior thermal insulation performance. This study may provide guidelines for designing shape memory PI composite aerogels for harsh environment applications in aerospace engineering.