The 300 μm thick (Ti,Cr,V)N nanocomposite coatings were prepared by plasma spraying technique combined with combustion synthesis reaction of N and Ti-Cr-V reconstituted composite powders, and their microstructure and hardening mechanism were explored. The phases and microstructures were analysed by X-ray diffractometer, X-ray photoelectron spectroscopy and scanning electron microscopy, transmission electron microscopy, respectively, and a microhardness tester was employed to measure the microhardness. The main phase of the composite coating is (Ti,Cr,V)N solid solution, which has a multilayered structure of elongated columnar dendrites arranged in parallel, with different solidification positions resulting in crystal bundles possibly having different orientations. The composite coating has nanoscale fine crystals, as well as two typical strengthening models, "dislocation-TB" and "lattice distortion", which together contribute to the high hardness of the (Ti,Cr,V)N composite coating. The (Ti,Cr,V)N composite coating containing 10wt.% Cr has better surface morphology and the highest microhardness value (1844.80 HV0.5).
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