Film Coatings Research Articles

Structural, Mechanical, and Optical Properties of Laminate-Type Thin Film SWCNT/SiOxNy Composites

The development of new encapsulating coatings for flexible solar cells (SCs) can help address the complex problem of the short lifespan of these devices, as well as optimize the technological process of their production. In this study, new laminate-type protective composite coatings were prepared using a silicon oxynitride thin-film matrix obtained by curing the pre-ceramic polymer perhydropolysilazane (PHPS) through two low-temperature methods: (i) thermal annealing at 180 °C and (ii) exposure to UV radiation at wavelengths of 185 and 254 nm. Single-walled carbon nanotubes (SWCNTs) were used as fillers via dry transfer, facilitating their horizontal orientation within the matrix. The optical, adhesive, and structural properties of the matrix films and SiOxNy/SWCNT composite coatings, along with their long-term stability, were studied using Fourier transform infrared spectroscopy (FTIR), UV-Vis spectroscopy, HR-SEM, spectral ellipsometry, and a progressive-load scratch test. In this work, the optical constants of PHPS-derived films were systematically studied for the first time. An antireflection effect was observed in the composites revealing their two-component nature associated with (i) the refractive index of the SiOxNy matrix film and (ii) the embedding of a SWCNT filler into the SiOxNy matrix. The curing method of PHPS was shown to significantly affect the resulting properties of the films. In addition to being used as protective multifunctional coatings for SCs, both SiOxNy/SWCNT composites and SiOxNy matrix films also function as broadband optical antireflective coatings. Furthermore, due to the very low friction coefficients observed in the mechanical tests, they show potential as scratch resistant coatings for mechanical applications.

Enhancing the anti-tarnish and mechanical properties of gold-coated silver sheets for decorative applications using TiO2 film protection

This study explores an innovative method to enhance the anti-tarnish and mechanical properties of gold-coated silver sheets, targeting decorative applications through the TiO2 film coatings. The research focuses on gold films with a thickness of approximately 100 nm, and TiO2 films ranging from 10 to 31 nm. It was observed that the color of the multilayer coatings exhibited significant sensitivity to variations in thickness, indicating that a TiO2 coating with a thickness around 20 nm could be optimally applied to the gold film, maintaining an acceptable ΔE value. X-ray photoelectron spectroscopy analysis demonstrated the TiO2 film’s potential to inhibit the formation of Ag2S on the surface, thereby enhancing tarnish resistance. Furthermore, the application of a 20 nm TiO2 layer reduced the friction coefficient from 0.28 to 0.24 for gold-coated silver. Durability tests involving 1,000 abrasion cycles revealed that the gold film without TiO2 protection experienced delamination, with only about 57 % of the coated area remaining intact. In contrast, the samples protected with a TiO2 layer retained approximately 90 % of the coating, underscoring the effectiveness of TiO2 in preserving the structural integrity and appearance of the gold-coated silver sheets.

Understanding the effect of plasticizers in film coat materials on the physical stability of amorphous solid dispersions

Amorphous solid dispersions (ASDs) have been extensively utilized to improve the bioavailability of drugs that have low aqueous solubility. The influence of different excipients on the conversion of amorphous drugs into their crystalline forms in ASDs has been extensively researched. However, there is limited knowledge examining the impact of film coating materials on the physical stability of oral tablet formulations containing ASDs. In this study, we demonstrate that plasticizers present in film coats can have a detrimental impact on the physical stability of ASDs. We systematically compared two frequently used plasticizers in film coats: triacetin and polyethylene glycol 3350 (PEG 3350). To gain mechanistic insights into the detrimental effects of plasticizers on the physical stability of ASDs, plasticizer leaching studies and physical stability studies of solvent-evaporated and spray-dried intermediates (SDI) using two BCS class II drugs were conducted. Triacetin was found to leach into the tablet core within one week when stressed at 40°C/75% RH, whereas no leaching was observed for PEG 3350, as discerned from spectroscopic studies. We also found that triacetin-containing ASDs exhibited greater amorphous to crystalline form conversion of the drug compared to PEG 3350-containing ASDs after stability testing. Moreover, the incorporation of triacetin into polymers was found to cause a significant depression of glass transition temperature and upon equilibration with moisture, a drop below room temperature. Overall, these observations underscore the importance of carefully selecting plasticizers to be present in film coatings when developing ASD pharmaceutical products.

An Alternative to Rugate Optical Thin Film Coatings

An Alternative to Rugate Optical Thin Film Coatings

Waterborne cellulose acetate pickering emulsion generation mediated by cellulose nanocrystals for paper coating applications

There is a continually increasing demand for alternatives to single-use, non-degradable, and synthetic plastic packaging. Environmentally friendly paper products offer a potential solution, but typically do not meet stringent demands for barrier and other physical property performance unless coated with polymeric films, usually polyolefins. Replacing conventional plastic film coatings with bio-based polymer alternatives, such as cellulose acetate, can provide competitive barrier property performance while also providing sustainability benefits. Furthermore, water can be used as a coating medium for added environmental and coatability advantages. In this study, 10 wt% Pickering emulsions of cellulose acetate dispersed in water and stabilized via cellulose nanocrystals (CNC) were generated. Rheological behavior, particle size, stability, and particle morphology were analyzed, as was the effect of modifying the CNCs using (2-Dodecen-1-yl)succinic anhydride over several weeks. Unbleached kraft paper was coated and compared to polyolefin coated and uncoated paper. Water vapor permeability, grease resistance, water absorption, and wet mechanical properties were all investigated, displaying promising properties for barrier paper coating. The grease kit test yielded a result of 10/12 for the coated paper versus 0/12 for uncoated, and water Cobb value showed a 60 % improvement. Lastly, the performance of the coated paper as a food takeout container coating was explored, with convincing results demonstrating a strong avenue of applicability. Overall, the waterborne cellulose acetate Pickering emulsion formation and its paper coating application yielded promising results for sustainable packaging development.

Special issue on thin-films for sustainable manufacturing

Sustainable manufacturing is the creation of products using technologies capable of decoupling the factors that may adversely affect the environment. One such technology is thin film coating, extensively used for various commercial applications. Achieving energy and resource efficiency, cost reduction, short process chain of manufacturing and long life for tools and products are some of the benefits of using thin film coatings. This technology significantly contributes to strengthening all three pillars, that is, environment, economy and society of sustainability. This special issue aims to highlight some of the critical application areas of thin film coatings under sustainable manufacturing, focusing on machining.

Coating Tablets, Compositions, Recent Advancement and Current Status: A Comprehensive Review

Conventional Tablets are solid oral dosage forms that contain an active pharmaceutical ingredient (API) along with excipients. These tablets are typically prepared through direct compression, wet granulation, or dry granulation. They are designed to disintegrate and release the API in a controlled or immediate manner, depending on the formulation. Tablet coating is a vital process in pharmaceutical technology, designed to improve the therapeutic efficacy, patient compliance, and stability of oral dosage forms. This comprehensive review explores the key aspects of tablet coating, including the types, compositions, and recent advancements. Coating materials such as polymers, plasticizers, and pigments are discussed in detail, along with their roles in controlling drug release, masking taste, and enhancing aesthetic appeal. The recent advancements focus on innovative coating techniques like film coatings, enteric coatings, and the application of nanotechnology to improve precision and functionality. Additionally, the current status of tablet coating is analyzed in terms of regulatory compliance and industry trends. The review highlights the future potential of personalized coatings, smart coatings, and environmentally friendly approaches, showcasing the evolving landscape of tablet coating technologies/pans in modern pharmaceutical manufacturing and development. Keywords: Table coating; dosage form; enteric; coating pans; formulation; advancement; polymers

Evolution of TiAlSi thin film coatings under varying target power in DC magnetron sputtering

This study, for the first time, presents the growth, nucleation, and characteristics of TiAlSi thin films sputtered from a partially sintered Ti30Al16Si10 (at. %) composite target under controlled conditions of target power. The TiAlSi thin films were grown on soda-lime glass substrates through Direct Current (DC) sputtering at varying levels of the target power: 73.2 W, 151.2 W, and 269.5 W. The other deposition parameters: the deposition temperature, time, argon mass flow rate, substrate rotation, and deposition pressure, were kept constant at 23 °C, 150 min, 25 sccm, 5 rpm, and 10−3 mbar, respectively. The pre-sputter power, argon flow rate, and time were also kept constant at 73.2 W, 20 sccm, and 5 min, respectively. The physical properties, microstructure, crystal structure, topography, and mechanical properties of the thin film coatings were analysed. The thickness and rate of deposition of the TiAlSi thin films increased with an increase in the target power (73.2 W – 269.5 W) from 414.6 nm and 0.046 nm/s to 1358.8 nm and 0.151 nm/s, respectively. The chemical composition of all the thin films remained constant, with the formation of a uniform TiAlSi alloy with no segregation of elements. However, a thin (wetting) interlayer consisting of Si and O elements was observed between the TiAlSi layer and the glass substrate. Further, the structure sizes and roughness values of the TiAlSi thin films increased with an increase in the target power, with a maximum of 75.4 nm for the size and 4.78 nm for the RMS roughness of thin films deposited at the maximum target power (269.5 W). Lastly, mechanical analysis of the TiAlSi thin films depicted an increase in the hardness as the target power increased, with the highest hardness at maximum power (269.5 W) obtained as 4.76 GPa. Despite having the lowest elastic modulus (50.5 GPa), the coating deposited at the highest power exhibited the highest plasticity index (H/E) and plastic deformation factor (H3/E2) of 0.094 and 0.042 GPa, respectively, which indicated the high resistance to abrasive wear, cracking, and deformation, compared to thin films deposited at the lowest target power (H/E = 0.066 and H3/E2 = 0.015 GPa). This study demonstrates that target power is a significant factor in determining the growth of TiAlSi thin films during the sputtering process and can be used for better control of their physical, structural, and mechanical properties.

Development of Pericarp-Based Coatings from Corn Nixtamalization Residue for Stone Fruits: Applications for Peach and Tejocote

This study investigated corn pericarp, a by-product of the nixtamalization process, in developing sustainable films for fruit coatings. These films were evaluated for their optical, structural, barrier, and mechanical properties. The results showed that the pericarp films were transparent, had heterogeneous surfaces, and exhibited favorable mechanical and barrier properties, suggesting their potential as fruit coatings. The pericarp films significantly extended shelf life when applied to peaches and tejocotes postharvest. The films slowed the maturation process, as evidenced by minimal changes in peel and mesocarp color for up to five days for tejocotes and even longer for peaches. Additionally, coated fruits showed slower rates of weight loss, firmness reduction, and decreases in titratable acidity, total soluble solids, and total sugar content compared to control samples. These findings demonstrate the potential of corn pericarp films as effective coatings for extending the shelf life of stone fruits.

Transforming Agro-Industrial Waste into Bioplastic Coating Films.

Addressing the environmental impact of agro-industrial waste, this study explores the transformation of banana, potato, and orange peels into bioplastics suitable for thin coating films. We prepared six extracts at 100 g/L, encompassing individual (banana peel, BP; orange peel, OP; and potato peel, PP) and combined [BP/OP, BP/PP, and BP/OP/PP] formulations, with yeast mold (YM) medium serving as the control. Utilizing the spin-coating method, we applied 1 mL of each sample at 1000 rpm for 1 min to create the films. Notably, the OP extract demonstrated a twofold increase in bioplastic yield (860.33 mg/L) compared to the yields of BP (391.43 mg/L), PP (357.67 mg/L), BP/OP (469.40 mg/L), BP/PP (382.50 mg/L), BP/OP/PP (272.67 mg/L), and YM (416.33 mg/L) extracts. Atomic force microscopy analysis of the film surfaces revealed a roughness under 8 nm, with the OP extract recording the highest at 7.0275 nm, whereas the BP/OP mixture exhibited the lowest roughness at 0.2067 nm and also formed the thinnest film at 6.5 nm. With R2 trend values exceeding 0.9950, the films exhibited water vapor permeability values ranging from 3.05 × 10-3 to 4.44 × 10-3, with the OP film being the least permeable and the BP/PP films the most permeable. The OP film demonstrated the lowest solubility in both water and ethanol with values of 64.71 and 1.05%, respectively. The solubilities of all films were above 60% in water and below 4% in ethanol. Furthermore, the films exhibited antimicrobial efficacy against both Gram-positive and Gram-negative bacteria. Our findings confirm the potential of utilizing banana, orange, and potato peels as viable substrates for eco-friendly bioplastics in thin-film applications.

Fungicide Film Coating—A New Approach to Potato Tubers Health

Fungicide Film Coating—A New Approach to Potato Tubers Health

Effects of ultraviolet sterilization exposure on the structural and surface properties of graphite-/polymer-like carbon films

Existing research on the biological responses of amorphous carbon films has not adequately explored the influences of exposure to ultraviolet (UV) sterilization at 253.7 nm before cell culture. Thus, in this study, two types of amorphous carbon films, namely hydrogen-rich graphite-like carbon (GLC) and hydrogen-free polymer-like carbon (PLC) films, were deposited on Si substrates. The influences of different doses of UV sterilization exposure (at 253.7 nm) on the structures and surface properties of the amorphous carbon films were investigated. Spectroscopic ellipsometry and Raman analysis showed that there is no significant change in the optical constants and Raman spectra of GLC and PLC films. The surface properties of the amorphous carbon films, characterized by water contact angle measurements and X-ray photoelectron spectroscopy analysis, indicated that both types of films exhibited hydrophilicity and surface oxidation in response to UV sterilization. However, the effects of UV sterilization on PLC were more notable than those on GLC. Our findings highlight the need for standardization and optimization of UV sterilization conditions for specific films to promote the application of amorphous carbon film coatings in the medical domain.

Data-driven investigation of thickness variations in multilayer thin film coatings

Abstract Design and fabrication of multilayer thin film coatings for photonics applications require careful consideration of various parameters such as layer thickness, refractive indices and number of stacks. A growing trend uses machine learning for efficient navigation in the complex parameter space of photonics applications to efficiently extract valuable insights from the extensive datasets and to predict the optical performance. We developed an approach that combines Monte-Carlo and Finite-Difference Time-Domain simulations to model multilayer thin films. After conducting 95 200 runs, the data were analyzed using Neural Network fitting to explore how thickness variations influence the optical performance. An experiment validation on magnetron sputtered coated samples demonstrates the high accuracy of our method in predicting the optical performance of the thin film stacks (R 2 > 0.99), contributing to the understanding and enhancement of photonics stack properties for diverse optical applications using machine learning approaches.

Changes in Admittance and Internal Structure of Coating Films by Environmental Testing

Changes in Admittance and Internal Structure of Coating Films by Environmental Testing

Optimizing excited state adsorption and carrier dynamics of metal doped zinc oxide by p-d orbital modulation for efficient reverse saturation absorption

Doping metals can regulate the excited state adsorption and carrier transport efficiency of ZnO through p-d orbital coupling thereby improving its nonlinear performance. Herein, the thin film coatings consisting of ZnO, and M-ZnO (M=Al, Sn, Mg) were synthesized using the magnetron sputtering technique. ZnO exhibited the granular/stick structure, while the metal dopant atoms (M) were incorporated into the ZnO lattice, resulting in a homogeneous distribution. Photoluminescence spectroscopy reveals the quenched defect emission intensity, indicating a decrease in the rate of photo-induced electron-hole pair complexation. Mg exhibits an optimized effect to promote the saturation absorption of ZnO, resulting in the enhancement of the nonlinear absorption (NLA) coefficients for M-ZnO films. Al-ZnO and Sn-ZnO films exhibit reverse saturation absorption. Theoretical simulation shows that the additions of transition metal atoms favor the electron transfer through p-d orbital modulation of ZnO. The p-d hybridization causes the metal-d orbitals to cross the Fermi level and form an electron transport channel, thereby enhancing the excited state absorption, and effectively controlling the NLA process and mechanism. The excited state absorption of the M-ZnO films significantly rises. This research demonstrates that the optimization of excited state absorption through p-d orbital modulation is a highly effective strategy for the development of efficient and superior nonlinear optical absorbers.

Manufacturing and Characterization of Organic-Inorganic Hybrid Coating Film Using Sol-Gel Method

Manufacturing and Characterization of Organic-Inorganic Hybrid Coating Film Using Sol-Gel Method

Chemical Activation Boosted Interface Interaction between Poly(tetrafluoroethylene-co-hexafluoropropylene) Film and Silver Coating.

To enhance the interfacial adhesion between poly(tetrafluoroethylene-co-hexafluoropropylene) (FEP) film and functional coatings, such as silver (Ag) coating, among others, the surface activation of FEP film has to be performed. Among various activation strategies, chemical activation, such as using naphthalene sodium system, is one of the most efficient methods. However, the effect of chemical activation on the interface interaction between the activated FEP and functional coating is rarely investigated. Herein, the FEP film was activated by naphthalene sodium solution under different conditions, and then the Ag layer was coated onto its surface by vacuum Ag deposition. Based on experimental results and density function theory (DFT) calculation, it is indicated that oxygen-containing functional groups (such as C=O and C-OH groups), introduced onto the surface of FEP by the chemical activation, play a key role in boosting the interface interaction, which is due to the strong interaction between the oxygen-containing functional groups and Ag atoms. In addition, the concentration of naphthalene sodium solution, activation time, and winding speed of Ag- deposition can have a significant impact on the microstructures of Ag coating and the interfacial adhesion between the activated FEP and Ag coating. Under the conditions of high concentration (0.9 M), medium activation time (15 min), and high winding speed (0.8 m min-1), there is the best interface adhesion.

Impact of Surface Pretreatment on the Corrosion Resistance and Adhesion of Thin Film Coating on SS316L Bipolar Plates for Proton-Exchange Membrane Fuel Cell Applications.

Coated SS316L is a potential alternative to the graphite bipolar plates (BPPs) used in proton-exchange membrane fuel cells (PEMFCs) owing to their low manufacturing cost and machinability. Due to their susceptibility to corrosion and passivation, which increases PEMFC ohmic resistance, protective and conductive coatings on SS316L have been developed. However, coating adhesion is one of the challenges in the harsh acidic environment of PEMFCs, affecting the performance and durability of BPPs. This study compares mechanical polishing and the frequently adopted chemical etchants for SS316L: Adler's, V2A, and Carpenter's etchant with different etching durations and their impact on the wettability, adhesion, and corrosion resistance of a Nb-coated SS316L substrate. Contact angle measurements and laser microscopy revealed that all etching treatments increased the hydrophobicity and surface roughness of SS316L substrates. Ex situ potentiodynamic and potentiostatic polarization tests and interfacial contact resistance analysis revealed high corrosion resistance, interfacial conductivity, and adhesion of the Nb-coated SS316L substrate pretreated with V2A (7 min) and Adler's (3 min) etchant. Increased hydrophobicity (contact angle = 101°) and surface roughness (Ra = 74 nm) achieved using V2A etchant led to the lowest corrosion rate (3.3 µA.cm-2) and interfacial resistance (15.4 mΩ.cm2). This study established pretreatment with V2A etchant (a solution of HNO3, HCl, and DI water (1:9:23 mole ratio)) as a promising approach for improving the longevity, electrochemical stability, and efficiency of the coated SS316L BPPs for PEMFC application.

Polysaccharide-based Edible Film Coatings for Preservation and Packaging of Food

Abstract: A lot of interest has been shown in edible films and coatings made from homo- and heteropolysaccharides as environmentally friendly substitutes for food packaging and preservation. This review delves into the various uses, characteristics, and working principles that underpin these biopolymer- based materials' ability to prolong food products' shelf lives and preserve their quality. Clarified are the structure-function correlations of a variety of polysaccharides, such as starch, chitosan, cellulose, and their blends, emphasizing their potential as barrier coverings against microbial, oxygen, and moisture contamination. Additionally, the addition of bioactive substances and nanomaterials to these films is covered, with a focus on how these materials improve the films' mechanical, antioxidant, and antibacterial qualities. The paper also discusses future options for research and case studies of these biopolymer-based systems. All things considered, the application of edible films and coatings based on homo- and heteropolysaccharide biopolymers offers viable options for environmentally friendly food packaging that preserves food quality and safety while lowering environmental impact. The need for this review arises from the growing demand for sustainable, environment- friendly alternatives to traditional plastic packaging.

Анализ эффективности применения биоактивного покрытия для обеспечения качества и биобезопасности мяса птицы при хранении

Abstract. Poultry meat is the most common type of raw meat, in demand among consumers, but at the same time a perishable product. The quality and safety of poultry meat during storage can be ensured by using bioactive film coatings. The scientific novelty of the work lies in the receipt of new scientific data on the effect of a bioactive alginate coating with protein hydrolysate on the performance of broiler chicken breast fillet during storage. The purpose of the research is to establish the effectiveness of a bioactive coating based on sodium alginate with protein hydrolysate as an active component during the storage of poultry meat. Research methods. For samples of broiler chicken breast fillet coated with bioactive alginate films and for a control sample without coating, color characteristics, pH, mass fraction of moisture and weight loss during storage, as well as microbiological indicators (total microbial count, and coliforms) were determined. The studies were carried out using standard generally accepted methods. Results. It has been established that coated meat better retains its appearance and color, the moisture content remains at a fairly high level compared to the initial value, and shrinkage is reduced. It was also found that the alginate coating provides microbiological stability of breast fillet for a longer time compared to the control sample: after 7 days of storage, the total microbial number in the control sample was 1.4 106 CFU/g, which is higher than the permissible level according to the requirements of EAEU TR 051/ 2021, while in alginate coating samples this indicator remained within acceptable values. Thus, film coatings based on sodium alginate with the addition of protein hydrolysate as an active component have the potential to ensure the safety and biosafety of poultry meat during storage.