Coat Layer Research Articles

Customizable Hydrogel Coating of ECM-Based Microtissues for Improved Cell Retention and Tissue Integrity.

Overcoming the oxygen diffusion limit of approximately 200 µm remains one of the most significant and intractable challenges to be overcome in tissue engineering. The fabrication of hydrogel microtissues and their assembly into larger structures may provide a solution, though these constructs are not without their own drawbacks; namely, these hydrogels are rapidly degraded in vivo, and cells delivered via microtissues are quickly expelled from the area of action. Here, we report the development of an easily customized protocol for creating a protective, biocompatible hydrogel barrier around microtissues. We show that calcium carbonate nanoparticles embedded within an ECM-based microtissue diffuse outwards and, when then exposed to a solution of alginate, can be used to generate a coated layer around the tissue. We further show that this technique can be fine-tuned by adjusting numerous parameters, granting us full control over the thickness of the hydrogel coating layer. The microtissues' protective hydrogel functioned as hypothesized in both in vitro and in vivo testing by preventing the cells inside the tissue from escaping and protecting the microdroplets against external degradation. This technology may provide microtissues with customized properties for use as sources of regenerative therapies.

Zirconia and Crofer Joint Made by Reactive Air Brazing Using the Silver Base Paste and Cu-Ti Coating Layer.

This study proposes a method to enhance the airtightness of the joint between the ZrO2 and Crofer alloy using coating technology. With the aid of vacuum sputtering technology, a titanium-copper alloy layer with a thickness between 1.5 μm and 6 μm was first deposited on the surface of ZrO2 and Crofer, respectively. The chemical composition of the deposited reaction layer was 70.2 Cu and 29.8 Ti in at%. Then, using silver as the base material in the reactive air brazing (RAB) process, we explore the use of this material design to improve the microstructure and reaction mechanism of the joint surface between ceramics and metal, compare the effects of different pretreatment thicknesses on the microstructure, and evaluate its effectiveness through air tightness tests. The results show that a coating of Cu-Ti alloy on the ZrO2 substrate can significantly improve bonding between the Ag filler and ZrO2. The Cu-Ti metallization layer on the ZrO2 substrate is beneficial to the RAB. After the brazing process, the coated Cu-Ti layers form suitable reaction interfaces between the filler, the metal, the filler, and the ceramic. In terms of coating layer thickness, the optimized 3 μm coated Cu-Ti alloy layer is achieved from the experiment. Melting and dissolving the Cu-Ti coated layer into the ZrO2 substrate results in a defect-free interface between the Ag-rich braze and the ZrO2. The air tightness test result shows no leakage under 2 psig at room temperature for 28 h. The pressure condition can still be maintained even under high-temperature conditions of 600 °C for 24 h.

Microstructures, high-temperature tribological and electrochemical mechanisms of FeCoNiCrAl high-entropy alloy coating prepared by laser cladding on a copper alloy: Combined TEM and DFT calculation

Two layers of FeCoNiCrAl coatings were prepared on copper (Cu) alloys substrates in this paper in order to improve the wear and corrosion performance of Cu alloys and to reduce the dilution of Cu in the laser cladding (LC) process. The microstructures, phase composition, microhardness, and crystal structure of the resulting coatings were analyzed, and their high-temperature tribological and electrochemical properties were tested. The results show that the surface of the HEA coatings still consists of a single-phase body-centered cubic (BCC) with low Cu content, and no generation of a second phase was observed. Compared with the substrate, the FeCoNiCrAl HEA coatings have better wear resistance, with oxidative wear and slight adhesive wear as the wear mechanism at 250 ℃. In addition, the FeCoNiCrAl HEA coating showed better electrochemical corrosion performance in 3.5 wt% NaCl solution. The corrosion mechanism is that the dense oxide layers inhibit the erosion of Cl- and high reaction barriers slow down electrochemical reactions.

Amorphous AlPO4 Layer Coating Vacuum Thermal Reduced SiOx with Fine Silicon Grains to Enhance the Anode Stability.

Micrometer-sized silicon monoxide (SiO) is regarded as a high-capacity anode material with great potential for lithium ion batteries (LIBs). However, the problems of low initial Coulombic efficiency (ICE), poor electrical conductivity, and large volume change of SiO inevitably impede further application. Herein, the vacuum thermal reduced SiOx with amorphous AlPO4 and carbon double-coating layers is used as the ideal anode material in LIBs. The vacuum thermal reduction at low temperature forms fine silicon grains in the internal particles and maintains the external integrity of SiOx particles, contributing to mitigation of the stress intensification and the subsequent design of multifunctional coating. Meanwhile, the innovative introduction of the multifunctional amorphous AlPO4 layer not only improves the ion/electron conduction properties to ensure the fast reversible reaction but also provides a robust protective layer with stable physicochemical characteristics and inhibits the volume expansion effect. The sample of SiOx anode shows an ICE up to 87.6% and a stable cycling of 200 cycles at 1 A g-1 with an initial specific capacity of 1775.8 mAh g-1. In addition, the assembled pouch battery of 1.8 Ah can also ensure a cycling life of over 150 cycles, demonstrating a promising prospect of this optimized micrometer-sized SiOx anode material for industrial applications.

Effect of chromic acid anodization on the corrosion resistance of laser cladding austenitic stainless steel coatings based on orthogonal tests

In this paper, Ni transition layer and Fe-based alloy coatings were prepared on HT250 by laser cladding technology, and the corrosion resistance of the coatings was further enhanced by the chromic acid anodization (CAA) surface treatment process. The effects of time (t), current intensity (I), and temperature (T) on the microstructure and corrosion resistance of the coating after CAA were explored based on the three-factor and three-level orthogonal test method. The results show that after CAA, the intergranular morphology of the coating is corroded, the intragranular organization is exposed and protrudes, and the micro-morphology shows a multi-layer "skeleton" overlapping structure. The main phases were transformed from γ-Fe (FCC) to CrNi (FCC) and FeNi (BCC). The corrosion residue of the original coating is a lamellar metal-carbide weave, whereas the CAA coating is fibrous. The order of influence of CAA process parameters on corrosion depth and maximum impedance value is I >t >T. I on the degree of densification of the passivated film is 1.03 and 1.81 times higher than T and t, respectively. The best corrosion resistance of the sample was obtained at t = 30 min, I = 0.1 A, and T = 40 ℃, and its corrosion rate (2.83 × 10−3 g/m2·h) was 29.88 % lower than the original coating (4.03 × 10–3 g/m2·h).

Drying Behavior Analysis of the Coating Layer of Metal Powder Paste Based on Film Shrinkage

Drying Behavior Analysis of the Coating Layer of Metal Powder Paste Based on Film Shrinkage

Mechanical and tribological properties of layered epoxy coatings synergistically enhanced by graphene and polytetrafluoroethylene: Molecular dynamics simulations and experimental verification

Epoxy resin coatings have high adhesion properties and excellent chemical resistance, and are widely used in the fields of ships, automobiles and electronic appliances. However, the shortcomings of epoxy resin, such as high brittleness, poor thermal stability and insufficient abrasion resistance, seriously affect the durability of the coating. In this paper, the mechanisms of mechanical and tribological properties of graphene (Gr) and polytetrafluoroethylene (PTFE) synergistically reinforced epoxy resin (EP) double layer coatings (with pure epoxy resin as the bottom layer) on Cu substrates were investigated by molecular dynamics simulations. The modeling includes pure epoxy double layer coating (Pure EP-EP), PTFE reinforced epoxy double layer coating (PTFE/EP-EP), and graphene and PTFE synergistically reinforced epoxy double layer coating (Gr/PTFE/EP-EP). The counter frictional part for these coatings is Cu metal. The simulation results show that by analyzing the interaction energy between the coating and the Cu substrate, the double layer coating with Pure EP as the bottom layer is found to have a better adsorption capacity, which can effectively extend the service life of the coating, compared with those with PTFE/EP or Gr/PTFE/EP as bottom layer. By calculating the shear modulus, Young's modulus and bulk modulus of the Gr/PTFE/EP-EP coating, the synergistic enhancement mechanism of the mechanical properties of the Gr/PTFE/EP-EP coating was revealed. In particular, the PTFE/EP-EP coating exhibited a reduction in mechanical properties and the mechanical property simulation results were verified experimentally. Compared with the Pure EP-EP double layer coating, the PTFE/EP-EP and Gr/PTFE/EP-EP double layer coatings showed a reduction in friction coefficient of 9.52 % and 23.81 %, wear rate of 46.69 % and 76.63 %, and mean square displacements (MSD) of 22.4 % and 81.34 %, respectively. The synergistic effect of Gr and PTFE on the tribological performance of Gr/PTFE/EP-EP coatings was better than that of PTFE/EP-EP coatings with PTFE only. The interaction of Gr and PTFE with EP was analyzed by comparing the changes in radius distribution function (RDF), relative concentration, temperature and velocity in the thickness direction of PTFE/EP-EP coatings and Gr/PTFE/EP-EP coatings, which further revealed the synergistic enhancement mechanism by Gr and PTFE.

Sustaining Surface Lithiophilicity of Ultrathin Li-Alloy Coating Layers on Current Collector for Zero-Excess Li-Metal Batteries.

Zero-excess Li-metal batteries (ZE-LMBs) have emerged as the ultimate battery platform, offering an exceptionally high energy density. However, the absence of Li-hosting materials results in uncontrolled dendritic Li deposition on the Cu current collector, leading to chronic loss of Li inventory and severe electrolyte decomposition, limiting its full utilization upon cycling. This study presents the application of ultrathin (≈50nm) coatings comprising six metallic layers (Cu, Ag, Au, Pt, W, and Fe) on Cu substrates in order to provide insights into the design of Li-depositing current collectors for stable ZE-LMB operation. In contrast to non-alloy Cu, W, and Fe coatings, Ag, Au, and Pt coatings can enhance surface lithiophilicity, effectively suppressing Li dendrite growth, thereby improving Li reversibility. Considering the distinct Li-alloying behaviors, particularly solid-solution and/or intermetallic phase formation, Pt-coated Cu current collectors maintain surface lithiophilicity over repeated Li plating/stripping cycles by preserving the original coating layer, thereby attaining better cycling performance of ZE-LMBs. This highlights the importance of selecting suitable Li-alloy metals to sustain surface lithiophilicity throughout cycling to regulate dendrite-less Li plating and improve the electrochemical stability of ZE-LMBs.

A simulation based analysis for enhancement of performances of turbine blades in turbo jet engines with thermal barrier coatings (TBCs)

The enhancement of turbine blade performance within turbo jet engines is crucial for prolonged engine life. Amidst various cooling strategies for turbine blades, thermal barrier coatings (TBCs) emerge as a highly effective method. Just as the choice of material for the turbine blade holds importance, so too do the materials comprising TBCs. The current research work aims to pursue finite element-based analyses of turbine blades with TBCs, an almost real complex-shaped geometric model comprising the blade body with a rabbet is essential, the stress generated during TGO growth which is crucial for analysis, to select the substrate from both a thermo-structural and cost perspective. In this research endeavor, TBCs were structured with a substrate, a bond coat (NiCoCrAlY), and a top coat of lanthanum cerate (La2Ce2O7) ceramic layers. A thermally grown oxide (TGO), namely α-Al2O3, forms between the bond coat and the top coat due to the elevated temperatures experienced. Two distinct substrates, Inconel 625 and Titanium-T6 alloy, were meticulously chosen as turbine blade materials. Commencing with NACA 4412 airfoil data, the turbine blade was meticulously designed using CATIA, followed by simulations conducted on ANSYS software through a static thermal structural model. The simulation aimed to determine the optimal top coat/thermally grown oxide (TC/TGO) and TGO/bond coat (TGO/BC) layer thicknesses to achieve minimal equivalent stress and total deformation in the turbine blade. The simulated results revealed that a combination of 400 µm TC/10 µm TGO and 10 µm TGO/100 µm BC provided the lowest equivalent stress and total deformation, thereby offering valuable insights for the current research.

Aportes a la morfología de semillas de Hibiscus cannabinus L. y ajuste de la prueba de tetrazolio para estimar viabilidad y vigor

Hibiscus cannabinus L. is an annual species cultivated for its fibers. The morphological description of the seeds of the cultivars ‘Endora’ and ‘Tainung' 1’ was broadened, a tetrazolium test procedure was adapted and adjusted, and the embryos were classified according to their viability and vigor. Cells from the seed coat layers participate in the seed coloration and ornamentation. The imbibition cap and the isthmus were identified, and their function wasanalyzed. Lipids and proteins were recognized in the mesophyll of cotyledons and the absence of areoles in the epidermis. Using the tetrazolium test, staining patterns were established to classify the seeds according to their viability. Both cultivars presented acceptable viability values. The germination test supported the proposed methodology for tetrazolium. Novel contributions are made to seed morphology, and structure-function relationships for water intake are proposed. The seeds of both cultivars share the morphological characteristics that are fundamental to the establishment of evaluation criteria in the tetrazolium biochemical test. The adapted tetrazolium viability test protocol allowed the seeds classification as either viable into three categories (high, medium, and low vigor) and non-viable seeds.

Effect of Ni-P Coating Layer on the Solidification Cracking of Cu-Steel Dissimilar Welds for Li-Ion Battery Pack Manufacturing

Effect of Ni-P Coating Layer on the Solidification Cracking of Cu-Steel Dissimilar Welds for Li-Ion Battery Pack Manufacturing

The effect of RF sputtering power on structural, nanomechanical and tribological properties of single layered TaN coatings

Single-layered TaN thin coatings were deposited on Ti6Al7Nb alloy substrates using reactive radiofrequency magnetron sputtering, with variations in target power. To assess the crystalline structure, chemical composition, and surface topography of these coatings, Grazing Incidence x-ray Diffraction (GIXRD), Energy Dispersive Spectroscopy (EDS), and Scanning Probe Microscopy (SPM) were employed, respectively. The study revealed that deposition power impacts the structure and composition of TaN coatings. Further analysis using x-ray Photoelectron Spectroscopy (XPS) indicated that the TaN coatings predominantly consisted of Ta and N, with trace amounts of oxygen (O 1s). Additionally, nanomechanical testing was conducted to evaluate hardness (H), modulus (E), and scratch properties. Results suggested that multiphase hex-TaN coatings exhibited superior H, E, and scratch properties compared to other cubic-structured TaN coatings. Friction and wear properties against steel balls under dry sliding conditions were determined using a ball-on-disk nanotribometer. The findings showed that mix-phase TaN coating exhibited a minimum coefficient of friction of 0.054 and a wear rate of 2.14 × 10−6 mm3/N.m. Abrasion, ploughing and oxidation were identified as the primary wear mechanism responsible for the wear of the TaN coatings.

Dual Contributions of Analyte Adsorption and Electroosmotic Inhomogeneity to Separation Efficiency in Capillary Electrophoresis of Proteins.

Improving separation efficiency in capillary electrophoresis (CE) requires systematic study of the influence of the electric field (or solute linear velocity) on plate height for a better understanding of the critical parameters controlling peak broadening. Even for poly(diallyldimethylammonium chloride) (PDADMAC)/poly(sodium styrenesulfonate) (PSS) successive multiple ionic-polymer layer (SMIL) coatings, which lead to efficient and reproducible separations of proteins, plate height increases with migration velocity, limiting the use of high electric fields in CE. Solute adsorption onto the capillary wall was generally considered as the main source of peak dispersion, explaining this plate height increase. However, experiments done with Taylor dispersion analysis and CE in the same conditions indicate that other phenomena may come into play. Protein adsorption with slow kinetics and few adsorption sites was established as a source of peak broadening for specific proteins. Surface charge inhomogeneity was also identified as a contribution to plate height due to local electroosmotic fluctuations. A model was proposed and applied to partial PDADMAC/poly(ethylene oxide) capillary coatings as well as PDADMAC/PSS SMIL coatings. Atomic force microscopy with topography and recognition imaging enabled the determination of roughness and charge distribution of the PDADMAC/PSS SMIL surface.

Purple Nonsulfur Bacteria as Microbial Additives in the Biomimetic Coating Layer to Protect Sewer Concrete Structures from Corrosion Attacks

Purple Nonsulfur Bacteria as Microbial Additives in the Biomimetic Coating Layer to Protect Sewer Concrete Structures from Corrosion Attacks

Coating Structure and Corrosion Mechanism of Zn-19%Al-6%Mg Alloy Coating Layer

Coating Structure and Corrosion Mechanism of Zn-19%Al-6%Mg Alloy Coating Layer

Growth rate of AL2O3 Thin Film by Liquid Phase Deposition as an Anti-reflection Coating Layer on Crystalline Silicon for Solar Cell Applications

The fabrication of photovoltaic (PV) device requires that surface reflectance of solar cells has to be minimized to achieve higher photo-conversion efficiency (PCE). Antireflection coating layer is deposited on the surface of a p-type crystalline silicon material to reduce the surface reflections of solar radiation and increase its absorption for efficient solar cell application. In this work, aluminum oxide thin film by liquid phase deposition (LPD-Al2O­3) is synthesized from combined solution of aluminum sulfate octadecahydrate (Al2(SO4)3·18H2­O) and sodium carbonate (NaHCO3) with pH of 3.1. Some samples of p-type (100) crystalline silicon (c-Si) wafers of resistivity 1 – 10 mΩ were immersed inside the growth liquid of LPD-Al2O­3 thin film for 1hr – 2.5 hours. This is followed by annealing the samples at a temperature of 450oC, the deposition rate is faster in the range 1 – 1.5 hours is about 35nm/hr. As the growth time increases, the growth rate of the film decreases and remains nearly constant at about 10 nm/hour at 1 – 2 hours. When the growth time exceeds 2 hours, the film thickness remains unchanged showing that the liquid has lost in growth ability. The weighted average reflection (%) of planar c-Si is reduced from 44.9 % to 29.6 % after deposition of the LPD-Al2O­3 for 2.5 hours growth time, indicating a 34.1 % reduction in reflection within wavelength region of 300–1100 nm. While the root means square (RMS) surface roughness of 36.5 nm was also recorded at the highest growth time of 2.5 hours. This shows the effect of thicker LPD-Al2O­3 thin film layer increases the anti-reflecting coating property of the material.

Growth rate of AL2O3 Thin Film by Liquid Phase Deposition as an Anti-reflection Coating Layer on Crystalline Silicon for Solar Cell Applications

The fabrication of photovoltaic (PV) device requires that surface reflectance of solar cells has to be minimized to achieve higher photo-conversion efficiency (PCE). Antireflection coating layer is deposited on the surface of a p-type crystalline silicon material to reduce the surface reflections of solar radiation and increase its absorption for efficient solar cell application. In this work, aluminum oxide thin film by liquid phase deposition (LPD-Al2O­3) is synthesized from combined solution of aluminum sulfate octadecahydrate (Al2(SO4)3·18H2­O) and sodium carbonate (NaHCO3) with pH of 3.1. Some samples of p-type (100) crystalline silicon (c-Si) wafers of resistivity 1 – 10 mΩ were immersed inside the growth liquid of LPD-Al2O­3 thin film for 1hr – 2.5 hours. This is followed by annealing the samples at a temperature of 450oC, the deposition rate is faster in the range 1 – 1.5 hours is about 35nm/hr. As the growth time increases, the growth rate of the film decreases and remains nearly constant at about 10 nm/hour at 1 – 2 hours. When the growth time exceeds 2 hours, the film thickness remains unchanged showing that the liquid has lost in growth ability. The weighted average reflection (%) of planar c-Si is reduced from 44.9 % to 29.6 % after deposition of the LPD-Al2O­3 for 2.5 hours growth time, indicating a 34.1 % reduction in reflection within wavelength region of 300–1100 nm. While the root means square (RMS) surface roughness of 36.5 nm was also recorded at the highest growth time of 2.5 hours. This shows the effect of thicker LPD-Al2O­3 thin film layer increases the anti-reflecting coating property of the material.

Comparative study of surface preparation for paint adhesion on CF-PEKK composites: Plasma, Chemical, and Flame treatment

Polyether ketone-ketone (PEKK) is a high-performance thermoplastic, and its fiber composites have various engineering applications. Fiber reinforced composites in long-term applications require a protective layer of coatings to avoid environmental degradation. In this work, the surface energy of carbon fiber-PEKK composites was modified by flame, chemical, and plasma treatments to improve paint adhesion. A detailed study was carried out to understand the physical, morphological, and chemical surface characteristics due to different surface treatments. We found through XPS that highly active surface functionalities (− C-Ȯ/−C = Ȯ) due to oxidation at the ketone/ether groups were for surface adhesion. In support of the enhanced surface functionality, we have also evaluated the wetting behavior of paint with respect to different treated surfaces using drop shape analyzer and found that the polar component of the surface free energy increased for all treatments compared to pristine. Surface crystallinity after surface treatment was assessed using XRD; flame and plasma showed reduced surface crystallinities (25.92 % and 38.18 %, respectively), compared to pristine (46.78 %), and yielded a good adherend for coatings. Surfaces with good wettability and functionalities show good adhesion between the paint and PEKK composites as found through adhesion tests following ASTM D3359. The findings demonstrate that plasma surface treatment outperformed flame and chemical treatments in terms of adhesion of the paint to the surface.

Mechanical Properties and Thermal Conductivity of Y-Si and Gd-Si Silicides: First-Principles Calculations

The traditional Si bonding layer in environmental barrier coatings has a low melting point (1414 °C), which is a significant challenge in meeting the requirements of the next generation higher thrust-to-weight ratio aero-engines. To seek new bonding layer materials with higher melting points, the mechanical properties of Y-Si and Gd-Si silicides were calculated by the first-principles method. Subsequently, empirical formulae were employed to compute the sound velocities, Debye temperatures, and the minimum coefficients of thermal conductivity for the YSi, Y5Si4, Y5Si3, GdSi, and Gd5Si4. The results showed that Y5Si4 has the best plasticity and ductility among all these materials. In addition, Gd5Si4 has the minimum Debye temperature (267 K) and thermal conductivity (0.43 W m−1 K−1) compared with others. The theoretical calculation results indicate that some silicides in the Y-Si and Gd-Si systems possess potential application value in high-temperature bonding layers for thermal and/or environmental barrier coating.

Optimization of Antibacterial properties of 316 Austenitic Stainless Steel

In the present study, titanium dioxide (TiO2/Chitosan) nano-particles layer coatings were fabricated by electrophoretic deposition on 316 Austenitic Stainless steel substrate. Aims to enhance antibacterial properties by coating the surface with a bio ceramic (TiO2) nano-powders. TiO2, were made on 316 austenitic stainless steel substrate with an EPD (electrophoretic deposition) technique, charged particles suspended in ethanol at a concentration of 50 g/L, for each powder with ideal conditions of 20V and a deposition time of (2, 4 and 6 min). The surface tests of coated substrates, such as, micro-hardness, surface roughness and wettability antibacterial test were evaluated and compared to that of the uncoated substrates. The showed results the electrophoretic deposition is a favorable technique to make a bio coating on 316 Austenitic Stainless steel substrate with excellent properties and structure for applications biomedical. The results demonstrated that the coated sample under coating conditions (20V, 2min) which is close to the ratio found in living bone. the average micro-hardness of the TiO2 coated sample is 1483 HV compared with that of uncoated substrates is 460 HV. The results also of the wettability test showed that the contact angle of the deposited paint is 5.9 degrees, and this positive result is useful for biomedical applications and proved that the coating is hydrophilic.