Abstract— LEDs are totally different from classical light sources: they have a different shape, radiation pattern, driving requirements, etc. Therefore, the illumination engine, which determines the brightness and uniformity of the system, has to be redesigned for LED‐based projectors. A compact illumination system based on gradually tapered light pipes (GTLP) will be presented. The GTLP collects, reshapes, and uniformizes the light flux from the LED to illuminate the light‐valve uniformly. The design and the simulations have been completed. The result is a uniformly illuminated rectangular beam at the end of the pipe with an efficiency of 81.1%. Afterwards, the light pipe was fabricated, and the experimentally measured efficiency is 76.9%, which demonstrates a successful manufacturing process. Finally, two recycling techniques to enhance the brightness have been applied and these enhancements were experimentally observed.
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