Characterization Of Composites Research Articles

Development and Characterisation of Composites Prepared from PHBV Compounded with Organic Waste Reinforcements, and Their Soil Biodegradation.

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a biobased and biodegradable polymer. This polymer is considered promising, but it is also rather expensive. The objective of this study was to compound PHBV with three different organic fillers considered waste: human hair waste (HHW), sawdust (SD) and chitin from shrimp shells. Thus, the cost of the biopolymer is reduced, and, at the same time, waste materials are valorised into something useful. The composites prepared were characterised by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile strength and scanning electron micrograph (SEM). Tests showed that chitin and HHW did not have a reinforcing effect on tensile strength while the SD increased the tensile strength at break to a certain degree. The biodegradation of the different composites was evaluated by a soil burial test for five months. The gravimetric test showed that neat PHBV was moderately degraded (about 5% weight loss) while reinforcing the polymer with organic waste clearly improved the biodegradation. The strongest biodegradation was achieved when the biopolymer was compounded with HHW (35% weight loss). The strong biodegradation of HHW was further demonstrated by characterisation by Fourier-transform infrared spectroscopy (FTIR) and solid-state nuclear magnetic resonance (NMR). Characterisation by SEM showed that the surfaces of the biodegraded samples were eroded.

Diverted from landfill: Manufacture and characterisation of composites from waste plastic packaging and waste glass fibres

This work explores the use of low-value film-based waste mixed plastics (wMP) from packaging and waste glass fibres (wGF) to produce value-added composites. The study involves producing thermoplastic prepregs with wMP and wGF, manufacturing laminates via compression moulding, optimising wGF content, analysing the interface and assessing the performance of the laminates through mechanical testing. The results indicate that adding 12–26 vol% wGF to unreinforced wMP leads to significant improvements in tensile strength (over 300%), tensile modulus (∼570%), flexural modulus (∼7 80%), compressive strength (∼350%), and compressive modulus (over800%) compared to unreinforced wMP. The significance of having 2-D dispersion of short fibres with partial orientation compared to the more conventionally used 3-D dispersion of short fibres is discussed. The research provides valuable scientific insights into the application of mixed waste materials in composites, aiding the creation of a more circular economy for plastic waste and leading to new composite products.

Preparation and investigation of mechanical behavior and characterization of AA7475/ZrO2/Gr hybrid MMC

In this study, the influence of zirconium dioxide (ZrO2) and graphite (Gr) on the mechanical behavior and characterization of Hybrid metal matrix composites (HMMCs) is investigated. By using the stir casting method, the samples are prepared with aluminum alloy (AA7475) as matrix and 2, 3, and 4 weight percentages (wt%) of zirconium dioxide (ZrO2) and graphite (Gr) as reinforcements. The synthesized composites were subjected to microstructural, density, porosity, yield strength (YS), ultimate tensile strength (UTS), and hardness were examined. Microstructural characteristics were examined using scanning electron microscopy (SEM). The XRD pattern indicated the presence of the ZrO2 and Gr phases in HMM composites. By conducting a corrosion resistance test, the rate of corrosion for the HMMCs was determined. Furthermore, the Tafel plot curve was employed to probe the level of corrosion resistance. With an increase in ZrO2 the corrosion resistance increases whereas decline in ductility is noted. The HMMCs 3 sample exhibit superior physical and mechanical properties when compared to other HMMCs and base matrix. Tensile fractography was carried out to determine the various fracture mechanisms.

Thermophysical characterization of innovative and recyclable composites, being developed and considered for battery boxes mass production

This paper describes the results of preliminary thermophysical characterization carried out on recyclable & biobased Fibre Metal Laminates (FML) for lighter, more sustainable & safer battery box production, with higher fire resistance. These FMLs are designed to be suitable for the low and medium end automotive. In particular, the specific heat and the thermal conductivity of four different types of FMLs were analysed and assessed depending on temperature. The results show increasing trends of specific heat by increasing temperatures and thermal conductivity values increasing both with temperature and the density of the samples. Further studies will be carried out both to optimise the composition of the FMLs and to provide extensive assessment of the thermal and mechanical properties of the solutions so as to guarantee high thermal and mechanical performances and durability of battery boxes for electric vehicles.

Flexible Magnetocaloric Fiber Mats for Room-Temperature Energy Applications.

Currently, magnetocaloric refrigeration technologies are emerging as ecofriendly and more energy-efficient alternatives to conventional expansion-compression systems. However, major challenges remain. A particular concern is the mechanical properties of magnetocaloric materials, namely, their fatigue under cycling and difficulty in processing and shaping. Nevertheless, in the past few years, using multistimuli thermodynamic cycles with multicaloric refrigerants has led to higher heat-pumping efficiencies. To address simultaneously the challenges and develop a multicaloric material, in this work, we have prepared magnetocaloric-based flexible composite mats composed of micrometric electroactive (EA) polyvinylidene fluoride (PVDF) fibers with embedded magnetocaloric/strictive La(Fe,Si)13 particles by the simple and cost-effective electrospinning technique. The composite's structural characterization, using X-ray diffraction (XRD) analysis, Fourier transform infrared (FTIR) spectroscopy, and measurements of the local-scale piezoresponse, revealed a cubic NaZn13-type structure of the La(Fe,Si)13 phase and the formation of the dominant polar β-phase of the PVDF polymer. The PVDF-La(Fe,Si)13 composite showed an enhancement of the longitudinal piezoelectric coefficient (effective d33) (-11.01 pm/V) compared with the single PVDF fiber matrix (-9.36 pm/V). The main magnetic properties of La(Fe,Si)13 powder were retained in the PVDF-La(Fe,Si)13 composite, including its giant magnetocaloric effect. By retaining the unique magnetic properties of La(Fe,Si)13 embedded in the electroactive piezoelectric polymer fiber mats, we have designed a flexible, easily shapeable, and multifunctional composite enabling its potential application in multicaloric heat-pumping devices and other sensing and actuating devices.

Fabrication and characterization of flexible natural cellulosic fiber composites through collaborative modification strategy of sodium hydroxide and γ-Aminopropyl triethoxysilane

The primary purpose of this work is to study the fabrication of a flexible natural cellulosic fiber composite. In this respect, natural cellulosic fiber was obtained by modified poplar wood fiber through sodium hydroxide (NaOH) and γ-Aminopropyl Triethoxysilan. Then, the composites were fabricated by hot-pressing the modified wood fibers and polyurethane following characterization. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), and scanning electron microscope (SEM) observation results confirmed that some of the hemicellulose and lignin were removed from wood fibers after NaOH modification and successfully grafted with alkoxy structures after KH550 modification. NaOH&KH550 modification improved the interfacial compatibility between poplar wood fibers and polyurethane. The flexibility of the composites was improved (the slenderness value was reduced by 113 %), allowing flexible deformations such as bending, twisting, and knotting. In addition, thermal stability, tensile strength (increased by 105 %), elongation at the break (increased by 125 %), and water resistance were increased. This flexible natural cellulosic fiber composite is expected to be applied in the veneering of curved materials and special-shaped structure furniture, providing a theoretical basis for improving the added value of wood-based composites.

Eco-Design and Characterization of Sustainable Lightweight Gypsum Composites for Panel Manufacturing including End-of-Life Tyre Wastes.

The incorporation of rubber recycled aggregates from end-of-life tyres (ELT) in the manufacturing process of sustainable building materials has gained great interest in recent decades as a result of the large volume of this waste being generated annually. In this work, the objective is to make a contribution towards the circularity of construction products by carrying out a physico-mechanical characterisation of new gypsum composites made with the incorporation of these recycled rubber aggregates. To this end, up to 30% by volume of the original raw material has been substituted, analysing the mechanical resistance to bending and compression. Although lower than those of traditional gypsum material, both properties exceed the limits set at 1 and 2 MPa, respectively, by the current regulations. In addition, water absorption by capillarity significantly decreases, and thermal conductivity is reduced by more than 35% with respect to the reference material. Finally, in order to provide the research with a practical application, a prefabricated plate design has been proposed that incorporates the gypsum materials studied and an agglomerated rubber band that increases the thermal resistance and improves the efficiency of the designed construction system. In this way, this research reflects the potential of these novel building materials and explores new avenues for their application in building construction.

"Nano in Nano"-Incorporation of ZnO Nanoparticles into Cellulose Acetate-Poly(Ethylene Oxide) Composite Nanofibers Using Solution Blow Spinning.

In this work, the preparation and characterization of composites from cellulose acetate (CA)-poly(ethylene oxide) (PEO) nanofibers (NFs) with incorporated zinc oxide nanoparticles (ZnO-NPs) using solution blow spinning (SBS) is reported. CA-PEO nanofibers were produced by spinning solution that contained a higher CA-to-PEO ratio and lower (equal) CA-to-PEO ratio. Nanoparticles were added to comprise 2.5% and 5% of the solution, calculated on the weight of the polymers. To have better control of the SBS processing conditions, characterization of the spinning suspensions is carried out, which reveals a decrease in viscosity (two- to eightfold) upon the addition of NPs. It is observed that this variation of viscosity does not significantly affect the mean diameters of nanofibers, but does affect the mode of the nanofibers' size distribution, whereby lower viscosity provides thinner fibers. FESEM-EDS confirms ZnO NP encapsulation into nanofibers, specifically into the CA component based on UV-vis studies, since the release of ZnO is not detected for up to 5 days in deionized water, despite the significant swelling of the material and accompanied dissolution of water-soluble PEO. Upon the dissolution of CA nanofibers into acetone, immediate release of ZnO is detected, both visually and by spectrometer. ATR-FTIR studies reveal interaction of ZnO with the CA component of composite nanofibers. As ZnO nanoparticles are known for their bioactivity, it can be concluded that these CA-PEO-ZnO composites are good candidates to be used in filtration membranes, with no loss of incorporated ZnO NPs or their release into an environment.

Engineering a robust, multifunctional superhydrophobic/oleophobic microporous aluminum surface via a two-step chemical etching process

Surfaces with unique wettability properties are gaining attention for their widespread applications. Particularly, superhydrophobic surfaces, known for their remarkable water-repellent properties and low adhesion, have gained substantial interest in recent years owing to their versatile applications. Despite their versatile applications, the durability of such surfaces faces challenges like mechanical abrasion, chemical deterioration, and environmental factors, limiting their effectiveness in real-world scenarios. In this study, we successfully fabricated a mechanically robust, cost-effective, and easy-to-process superhydrophobic surface on an aluminum substrate using a two-step chemical etching process. Initially, the hierarchical microporous (HMP) structure was created through chemical etching, followed by the deposition of a self-assembled layer of PFOTS onto the fabricated aluminum substrate, attaining superhydrophobic and oleophobic properties. The surface exhibits remarkable superhydrophobicity with a water contact angle of 162°, while coupled with oleophobic characteristics against a wide spectrum of oils with surface tensions ranging from 21.5–63.3 mN m − 1. We conducted comprehensive characterizations of surface morphology and chemical composition, while also investigating the impact of surface morphology on wettability, physicochemical stability, and antibacterial properties. Mechanical testing revealed that the surface maintained its superhydrophobicity even after undergoing linear abrasion for a distance of 120 cm under an applied pressure of 12.25 kPa. Furthermore, the surface displayed self-cleaning, and anti-fouling, along with significant antibacterial properties against Staphylococcus aureus bacteria, creating a 23 mm zone of inhibition. We believe the proposed method will inspire the fabrication of large-scale superhydrophobic metallic surfaces endowed with multifunctional properties, making them highly suitable for a wide range of industrial applications.

In-situ fabrication and characterization of W-ZrC composites via pressureless reaction sintering

This research presents a study on the fabrication and characterization of tungsten‑zirconium carbide (W-ZrC), an ultra-high temperature ceramic, using an in-situ reaction sintering method. Tungsten carbide (WC) and zirconia (ZrO2) powders were used as precursors to synthesize composites with three different ratios. The thermodynamic phase stabilities of the precursor materials were analyzed, and the reaction products were determined based on the total pressure within the system. The fabricated composites were characterized by their microstructures, porosities, hardnesses, and thermal conductivities. The results show that the composites exhibited distinct crystal phases, including those of tungsten, tungsten carbide (W2C), zirconium carbide (ZrC), and tetragonal zirconia (t-ZrO2). The reaction pathways were determined based on the composition ratios and thermodynamic stability. The composites demonstrate good densification and interparticle bonding owing to the in-situ reaction sintering process, which simplifies the fabrication and lowers processing costs. The composites also exhibited desirable properties, such as high hardness and thermal conductivity (maximum 36.4 W·m−1·K−1), making them suitable for high-temperature applications. The findings of this study contribute to the understanding of the synthesis process and properties of W-ZrC composites and provide insights for their potential applications to industries such as aerospace, defense, and nuclear energy.

Axial Growth Characteristics of Optically Active InGaAs Nanowire Heterostructures for Integrated Nanophotonic Devices.

III-V semiconductor nanowire (NW) heterostructures with axial InGaAs active regions hold large potential for diverse on-chip device applications, including site-selectively integrated quantum light sources, NW lasers with high material gain, as well as resonant tunneling diodes and avalanche photodiodes. Despite various promising efforts toward high-quality single or multiple axial InGaAs heterostacks using noncatalytic growth mechanisms, the important roles of facet-dependent shape evolution, crystal defects, and the applicability to more universal growth schemes have remained elusive. Here, we report the growth of optically active InGaAs axial NW heterostructures via completely catalyst-free, selective-area molecular beam epitaxy directly on silicon (Si) using GaAs(Sb) NW arrays as tunable, high-uniformity growth templates and highlight fundamental relationships between structural, morphological, and optical properties of the InGaAs region. Structural, compositional, and 3D-tomographic characterizations affirm the desired directional growth along the NW axis with no radial growth observed. Clearly distinct luminescence from the InGaAs active region is demonstrated, where tunable array-geometry parameters and In content up to 20% are further investigated. Based on the underlying twin-induced growth mode, we further describe the facet-dependent shape and interface evolution of the InGaAs segment and its direct correlation with emission energy.

Preparation and Characterization of Composites Based on ABS Modified with Polysiloxane Derivatives.

In this study, organosilicon compounds were used as modifiers of filaments constituting building materials for 3D printing technology. Polymethylhydrosiloxane underwent a hydrosilylation reaction with styrene, octadecene, and vinyltrimethoxysilane to produce new di- or tri-functional derivatives with varying ratios of olefins. These compounds were then mixed with silica and incorporated into the ABS matrix using standard processing methods. The resulting systems exhibited changes in their physicochemical and mechanical characteristics. Several of the obtained composites (e.g., modified with VT:6STYR) had an increase in the contact angle of over 20° resulting in a hydrophobic surface. The addition of modifiers also prevented a decrease in rheological parameters regardless of the amount of filler added. In addition, comprehensive tests of the thermal decomposition of the obtained composites were performed and an attempt was made to precisely characterize the decomposition of ABS using FT-IR and optical microscopy, which allowed us to determine the impact of individual groups on the thermal stability of the system.

Enhancing mechanical performance of biodegradable automotive composites with EPO and graphene

Recent strides in composite manufacturing technology have sparked a widespread embrace of natural fiber composites in engineering applications, exemplified by flax fiber. The crux of this development centers on the creation of an environmentally friendly composite, utilizing alkali-treated flax fiber reinforcement and poly lactic acid (PLA) as the polymer matrix through a hot compression technique. The investigation into water absorption unveils that alkaline treatment augments the hydrophobic nature and enhances the crystallinity of flax fibers, resulting in improved adhesion between the reinforcement and polymer matrix. The introduction of 5% wt of epoxidized palm oil (EPO) as plasticizers not only counters brittleness but also elevates thermal stability. Further enhancements are achieved through the addition of 0.5 wt% of graphene nanoparticles as nano-fillers, culminating in superior mechanical properties. This research places a focal point on a thorough mechanical characterization of these green composites, encompassing tensile, flexural, and impact properties, along with an assessment of inter-laminar shear strength. A detailed analysis of dimensional stability is conducted, while morphological scrutiny is performed using scanning electron microscopy. This study marks a significant leap towards sustainable engineering, presenting innovative natural fiber green composites that exhibit heightened mechanical and environmental performance.

Review of alginate-based composites for 3D printing material

The ability of alginates to form hydrogel solutions makes them a promising biomaterial for three-dimensional (3D) printing. Researchers are investigating several techniques to improve the alginate hydrogels’ quality, such as using alginate-based nanocomposites as materials for 3D printing. This review examines the material of alginate-based composites, the printing technique, and the applications of 3D printing alginate-based composites. Material composites for 3D printing include alginate with clay, a combination of alginate with polymers or biopolymers, and a mixture of alginate with metal oxide and carbon. The 3D printing material from alginate combined with polymers is usually used in the medical and green packaging industries, whereas a mixture of alginate with clay, metal oxide, and carbon 3D printing material is utilized in the environmental field. When considering printing procedures, extrusion techniques are the most affordable. Furthermore, the purpose of alginate composite characterization is to determine the impact generated by the material combinations. This characterization is carried out based on the intended application. However, it is common to employ mechanical, thermal, rheological, scanning electron, XRD, and FTIR analysis to identify the fundamental characteristics of the alginate composite according to research.

High-throughput determination of accurate interdiffusivity matrices and atomic mobilities in fcc Co-Mn-X (X = Fe, Ni) alloys

In this paper, a series of terminal alloys were first prepared, undergoing microstructure and composition characterizations through a combination of X-ray diffraction (XRD), scanning electron microscopy (SEM), and electron probe microanalysis (EPMA) techniques. Subsequent diffusion couple experiments were conducted to acquire initial concentration profiles in fcc Co-Mn-Fe and Co-Mn-Ni alloys. By leveraging experimental composition profiles from 12 groups of diffusion couples measured using EPMA, alongside the reported thermodynamic data, atomic mobility parameters within the fcc phase of the two ternary systems were accurately determined using HitDIC software. Employing the resulting kinetic databases, a comprehensive set of simulated data, including composition profiles and diffusion paths, was generated for all diffusion couples, demonstrating strong alignment with corresponding experimental results. Moreover, interdiffusivities spanning a wider composition range within the fcc phase of Co-Mn-Fe and Co-Mn-Ni systems were computed at different temperatures, shedding light on the diffusion behavior of alloy components in response to temperature and concentration fluctuations. Finally, drawing from the reported thermodynamic data and the currently matched atomic mobility parameters, overviews of the intricate relationships among diffusion-related properties and configurational entropy indicate that the endeavor to develop comprehensive thermodynamic and kinetic databases is essential for tailoring High-Entropy Alloys.

Physical, mechanical, and microstructural characterisation of tungsten carbide-based polymeric composites for radiation shielding application

Polymeric based composites have gained considerable attention as potential candidates for advanced radiation shielding applications due to their unique combination of high-density, radiation attenuation properties and improved mechanical strength. This study focuses on the comprehensive characterisation of polymeric based composites for radiation shielding applications. The objective of this study was to evaluate the physical, mechanical and microstructural properties of tungsten carbide-based epoxy resin and tungsten carbide cobalt-based epoxy resin for its efficiency in shielding against gamma-rays ranging from 0.6 up to 1.33 MeV. Polymeric composites with different weight percentages of epoxy resin (40 wt%, 35 wt%, 30 wt%, 25 wt%, 20 wt%, 15 wt% and 10 wt%) were fabricated, investigated and compared to conventional lead shield. The attenuation of the composites was performed using NaI (Tl) gamma-ray spectrometer to investigate the linear and mass attenuation coefficients, half value layer, and mean free path. High filler loadings into epoxy resin matrix (90% filler/10% epoxy) exhibited excellent gamma shielding properties. Mechanical properties, such as hardness were examined to assess the structural integrity and durability of the composites under various conditions. The fabricated composites showed a good resistance, the maximum hardness was attributed to composites with small thickness. The high loading of fillers in the epoxy matrix improved the microhardness of the composites. The distribution of the filler powder within the epoxy matrix was investigated using FESEM/EDX. The results revealed the successful incorporation of tungsten carbide and cobalt particles into the polymer matrix, leading to increased composite density and enhanced radiation attenuation. The unique combination of high-density, radiation attenuation, and improved mechanical properties positions polymeric based composites as promising candidates for radiation protection field.

Microstructure, mechanical characterisation and fractography of Al2214/3%Grp/x%B4Cp hybrid metal matrix composites

ABSTRACT This experimental investigation reports the impact of boron carbide (B4Cp) particles on Al2214/3%Grp/xB4Cp hybrid metal matrix composites (HMMCs) at a constant weight percentage of Grp (3 wt.%) and x wt.% of B4Cp particles (x = 1.5, 3, 4.5, and 6) produced by a conventional stir casting metallurgical route with bottom pouring facilities. The scanning electron microscope (SEM) combined with the energy dispersive X-ray spectroscope (EDX) shows reasonable uniform distributions of particles in the matrix phase, and a spectrum of elements present in hybrid composites with various intensities. The X-ray diffraction (XRD) analysis was performed for the phase characterisation of hybrid composites. Further, the mechanical properties of Al2214 alloy and Al2214/3%Grp/xB4Cp hybrid composites were studied. The experimental results of the hybrid composite revealed improved hardness and tensile properties with the addition of wt.% B4C particles. The tensile fractured surface (SEM) micrographs revealed the root causes and mechanisms of failures in hybrid composites.

BIODEGRADABLE POLYMER COMPOSITE BASED ON POLYVINYL CHLORIDE AND WOOD WASTE. DEVELOPMENT AND CHARACTERIZATION

This work deals with the development and characterization of biodegradable polymer composites based on of polyvinyl chloride (PVC) and wood waste (WW) post-consumer waste. Wood waste resulting from wood processing into finished products is cryogenically ground to min. 500 nm, mechanically functionalized at temperature with polydimethylsiloxane (PDMS) (7%) and compounded in varying proportions (10%, 20%, 50%). The new composite is biodegradable due to the compounding with wood fibers, have low density and implicitly the products made from, a lower weight, reduced costs and recover waste. Soles for shoes will be processed by injection using these materials.

Effect of incorporation natural fillers with Sterculia foetida fiber on physical, mechanical, and thermal characterization of epoxy polymer composites

Effect of incorporation natural fillers with Sterculia foetida fiber on physical, mechanical, and thermal characterization of epoxy polymer composites

Solution-Plasma Synthesis and Characterization of Transition Metals and N-Containing Carbon-Carbon Nanotube Composites.

Lithium-air batteries (LABs) have a theoretically high energy density. However, LABs have some issues, such as low energy efficiency, short life cycle, and high overpotential in charge-discharge cycles. To solve these issues electrocatalytic materials were developed for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER), which significantly affect battery performance. In this study, we aimed to synthesize electrocatalytic N-doped carbon-based composite materials with solution plasma (SP) using Co or Ni as electrodes from organic solvents containing cup-stacked carbon nanotubes (CSCNTs), iron (II) phthalocyanine (FePc), and N-nethyl-2-pyrrolidinone (NMP). The synthesized N-doped carbon-based composite materials were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). TEM observation and XPS measurements revealed that the synthesized carbon materials contained elemental N, Fe, and electrode-derived Co or Ni, leading to the successful synthesis of N-doped carbon-based composite materials. The electrocatalytic activity for ORR of the synthesized carbon-based composite materials was also evaluated using electrochemical measurements. The electrochemical measurements demonstrated that the electrocatalytic performance for ORR of N-doped carbon-based composite material including Fe and Co showed superiority to that of N-doped carbon-based composite material including Fe and Ni. The difference in the electrocatalytic performance for ORR is discussed regarding the difference in the specific surface area and the presence ratio of chemical bonding species.