Centrifugal Pump Research Articles

Pulse Pressure and Acute Brain Injury in Venoarterial Extracorporeal Membrane Oxygenation: An Extracorporeal Life Support Organization Registry Analysis.

Low pulse pressure (PP) in venoarterial-extracorporeal membrane oxygenation (VA-ECMO) is a marker of cardiac dysfunction and has been associated with acute brain injury (ABI) as continuous-flow centrifugal pump may lead to endothelial dysregulation. We retrospectively analyzed adults (≥18 years) receiving "peripheral" VA-ECMO for cardiogenic shock in the Extracorporeal Life Support Organization Registry (January 2018-July 2023). Acute brain injury (our primary outcome) included central nervous system (CNS) ischemia, intracranial hemorrhage, brain death, and seizures. Multivariable logistic regressions were performed to examine whether PP ≤10 mm Hg was associated with ABI. Of 9,807 peripheral VA-ECMO patients (median age = 57.4 years, 67% = male), 8,294 (85%) had PP >10 mm Hg versus 1,513 (15%) had PP ≤10 mm Hg. Patients with PP ≤10 mm Hg experienced ABI more frequently versus PP >10 mm Hg (15% versus 11%, p < 0.001). After adjustment, PP ≤10 mm Hg was independently associated with ABI (adjusted odds ratio [aOR] = 1.25, 95% confidence interval [CI] = 1.06-1.48, p = 0.01). Central nervous system ischemia and brain death were more common in patients with PP ≤10 versus PP >10 mm Hg (8% versus 6%, p = 0.008; 3% versus 1%, p < 0.001). Pulse pressure ≤10 mm Hg was associated with CNS ischemia (aOR = 1.26, 95% CI = 1.02-1.56, p = 0.03) but not intracranial hemorrhage (aOR = 1.14, 95% CI = 0.85-1.54, p = 0.38). Early low PP (≤10 mm Hg) at 24 hours of ECMO support was associated with ABI, particularly CNS ischemia, in peripheral VA-ECMO patients.

Analysis of unsteady wake flow in centrifugal pump volute by using mode decomposition method

To analyze the coherent structure of wake flow in volute and its corresponding frequency information, dynamic modal decomposition (DMD), classic and spectral proper orthogonal decomposition (SPOD), were employed to decompose the transient flow field of the centrifugal pump volute. The snapshot set was constructed by means of the velocity field data at different moments in volute based on the large eddy simulation (LES) approach. The basic principles of the DMD, POD, and SPOD methods were compared in detail, and the decomposition results of the three methods on the wake flow structure in volute were compared and analyzed. The analysis results show that DMD can decompose the wake flow into coherent structures with different frequencies, including the basic steady-state structure, the dynamic modal flow field structure characterizing rotor–stator interaction (the first three modes with frequencies of 145.81, 291.61, and 437.43 Hz, respectively), and dissipative modal flow field structure characterizing fragmentized vortex (the fourth mode with a frequency of 486.03 Hz) in the volute. The POD can decompose the wake flow into flow structures with different energy levels. The first four modal energies account for more than 66% of total energy, which represents the large-scale structure with higher energy, and its dominant frequencies correspond to the blade passing frequency (145 Hz) and its frequency multiplication (290 Hz). The SPOD can not only decompose the complex wake flow into structural features of different energy levels but also has single-frequency characteristics of its modal structures. Compared with DMD and POD methods, the SPOD has the advantages of both, and can reflect the evolution characteristics of the wake flow in the volute.

CFD-DEM investigation of centrifugal slurry pump with polydisperse particle feeds

Polydisperse particle feed into centrifugal slurry complicates hydraulic performance and wall erosion but is poorly understood. This paper presents a numerical study of a centrifugal slurry pump, focusing on the effect of particle size distribution (PSD) using the combined computational fluid dynamics and discrete element method (CFD-DEM). It incorporates rigid impeller rotation and wall erosion. On this basis, the hydraulic and erosion model validity is verified by clear water performance and jet erosion test, respectively. Additionally, this CFD-DEM model is compared with the dense discrete phase model (DDPM), demonstrating more precise erosion prediction as its fully resolved particle-particle interactions. Generally, total pump erosion severity intensifies when the PSD is broadened. Compartment-wise, it indicates the necessity of tailoring flow structure to enlarge drag force, therefore, mitigate particle aggregation in the impeller. This in-house CFD-DEM model is promising for addressing particle-fluid flow problems in centrifugal pumps or coupling with data driven method.

Investigation of double-volute balancing in centrifugal pumps

Investigation of double-volute balancing in centrifugal pumps

Fracture toughness and cavitation erosion behavior of Fe-based amorphous composite coatings with Ni-coated Al2O3 addition

Fe-based amorphous composite coatings were prepared on 304 stainless steel substrates using atmosphere plasma spraying (APS), aiming to investigate the effect of Ni-coated Al2O3 particles addition on fracture toughness and cavitation erosion behavior of Fe-based composite coatings. The microstructure, phase composition, elastic modulus, microhardness and fracture toughness of the coating were characterized using scanning electron microscopy with energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), microhardness tester and nanoindentation. The cavitation erosion behavior of Fe-based coatings was investigated by ultrasonic vibration cavitation method. Fe-based amorphous composite coatings exhibit a characteristic lamellar microstructure and reveal the presence of amorphous phases along with α-(Fe, Cr), NiO, Ni and Al2O3 crystalline phases. When the content of Ni-coated Al2O3 in coating increases from 0 wt% to 3 wt%, there is slight deterioration in porosity from 3.64 % to 4.75 % and fracture toughness from 2.579 MPa·m1/2 to 2.392 MPa·m1/2, yet an increase in microhardness from 925.4 HV0.5 to 1090.3 HV0.5. The composite coating with 3 wt% Ni-coated Al2O3 demonstrates the peak cavitation resistance and its cumulative mass loss is significantly reduced by 36.4 % compared to the pure Fe-based coating. The cavitation erosion failure of Fe-based amorphous composite coatings is predominantly characterized by the brittle fracture mechanism. The fundamental process driving cavitation erosion damage involves the material peeling and coating delamination instigated by intense micro-jet impact and shock wave propagation. The proposed Fe-based amorphous composite coatings can be applied to improve the anti-cavitation performance of components in contact with high-speed fluids, such as ship propellers and centrifugal pump blades.

Particle image velocimetry in the impeller of a centrifugal pump: Relationship between turbulent flow and energy loss

Turbulent flows play a dominant role in the operation of centrifugal pumps, which find widespread use in industrial settings and various aspects of human life. The dissipation rate of turbulent kinetic energy emerges as a key parameter within these devices, with its local values exerting a significant influence on centrifugal pump performance. Recent advances in particle image velocimetry (PIV) techniques have expanded the ability to analyze complex turbulent flows across a broad spectrum of scales. In this context, this paper aims to deepen our understanding of the turbulent flow field and its correlation with energy loss in centrifugal pump impellers. To achieve this, experiments were conducted using PIV on a transparent pump operating under different conditions. Statistics of the turbulent flow were then obtained from phase-ensemble averages of velocities, vorticity, turbulence production, and local dissipation of turbulent kinetic energy. To overcome the limited spatial resolution constraint of PIV, the large-eddy PIV (LES-PIV) method was employed to estimate the local dissipation rate. In this method, it is assumed that the motion of larger scales is measured by the PIV technique, while the smaller scales (unresolved scales) are modeled by a sub-grid scale model, calculated from the strain rate tensors obtained from the measured fields. Energy losses in the impeller were studied using two methodologies: (i) a conventional method based on power measurements, and (ii) an alternative approach based on the budget of turbulent kinetic energy. Our results reveal that turbulent loss caused by turbulence production is the main source of energy loss in the pump impeller, and it is particularly pronounced in low-flow operating conditions characterized by large-scale structures. On the other hand, in situations where flow rates exceed the best efficiency point (BEP) condition, the predominant flow structures are marked by small-scale features, mainly attributed to local dissipation of turbulence. Our findings clarify the characteristics of energy losses in centrifugal pump impellers and their relationship with the turbulent flow field, and, in addition, providing a methodology for calculating the local turbulent dissipation rate and its limitations when derived from PIV measurements.

Research on a Bearing Fault Diagnosis Method Based on an Improved Wasserstein Generative Adversarial Network

In this paper, an advanced Wasserstein generative adversarial network (WGAN)-based bearing fault diagnosis approach is proposed to bolster the diagnostic efficacy of conventional WGANs and tackle the challenge of selecting optimal hyperparameters while reducing the reliance on sample labeling. Raw vibration signals undergo continuous wavelet transform (CWT) processing to generate time–frequency images that align with the model’s input dimensions. Subsequently, these images are incorporated into a region-based fully convolutional network (R-FCN), substituting the traditional discriminator for feature capturing. The WGAN model is refined through the utilization of the Bayesian optimization algorithm (BOA) to optimize the generator and discriminator’s semi-supervised learning loss function. This approach is verified using the Case Western Reserve University (CWRU) dataset and a centrifugal pump failure experimental dataset. The results showed improvements in data input generalization and fault feature extraction capabilities. By avoiding the need to label large quantities of sample data, the diagnostic accuracy was improved to 98.9% and 97.4%.

Study and Sizing of Centrifugal Pumps: The Case of SOMAÏR's 2013 Pumps, North Niger

Study and Sizing of Centrifugal Pumps: The Case of SOMAÏR's 2013 Pumps, North Niger

Performance Prediction of Centrifugal Norm Pumps Operating as Turbines

Pump-as-turbines (PAT) has been widely used during the last decade as one of the most interesting technologies in the field of energy recovery. Many studies and papers have been published in which the performance of the pumps in the turbine operating regime were analysed. Since horizontal single stage centrifugal norm pumps are most commonly used as PATs, their performances are analysed in this paper. Most of the research was related to individual pump aggregates or smaller groups and to obtaining their performance curves in turbine random mode. In this work, extensive experimental, numerical, and theoretical investigations were conducted to obtain complete dimensionless performance characteristics of single stage centrifugal norm pumps operating as turbines. One of the goals was to form a simple analytical expression that will, for this type of aggregate, map the pump operating characteristic to the appropriate turbine operating regime. By using the expressions obtained and presented in the paperwork, engineers are enabled to make the appropriate choice of pump aggregate for operation in turbine random mode for potential locations. For this purpose, the procedure for choosing the appropriate PAT aggregate or parallel operation of aggregates and the analysis of their operation on the existing system are presented in the paper. This innovative procedure allows us to select quickly PAT aggregates for a potential location and carry out appropriate techno-economic analyses and analyses of possible energy savings.

Comparative study of Yamada-Ota and Xue models for MHD hybrid nanofluid flow past a rotating stretchable disk: stability analysis

PurposeThe hybrid nanofluid flow due to a rotating disk has numerous applications, including centrifugal pumps, paper production, polymers dying, air filtration systems, automobile cooling and solar collectors. This study aims to investigate the convective heat transport and magnetohydrodynamics (MHD) hybrid nanofluid flow past a stretchable rotating surface using the Yamada-Ota and Xue models with the impacts of heat generation and thermal radiation.Design/methodology/approachThe carbon nanotubes such as single-wall carbon nanotubes and multi-wall carbon nanotubes are suspended in a base fluid like water to make the hybrid nanofluid. The problem’s governing partial differential equations are transformed into a system of ordinary differential equations using similarity transformations. Then, the numerical solutions are found with a bvp4c function in MATLAB software. The impacts of pertinent parameters on the flow and temperature fields are depicted in tables and graphs.FindingsTwo solution branches are discovered in a certain range of unsteadiness parameters. The fluid temperature and the rate of heat transport are enhanced when the thermal radiation and heat generation effects are increased. The Yamada-Ota model has a higher temperature than the Xue model. Furthermore, it is observed that only the first solution remains stable when the stability analysis is implemented.Originality/valueTo the best of the authors’ knowledge, the results stated are original and new with the investigation of MHD hybrid nanofluid flow with convective heat transfer using the extended version of Yamada-Ota and Xue models. Moreover, the novelty of the present study is improved by taking the impacts of heat generation and thermal radiation.

Predicting the Remaining Life of Centrifugal Pump Bearings Using the KPCA–LSTM Algorithm

Predicting the Remaining Life of Centrifugal Pump Bearings Using the KPCA–LSTM Algorithm

Determining the Head Characteristics of Radial Centrifugal Pumps under the Impact of Prewhirl

The flow rate is a significant factor in the operation of centrifugal pumps. The characteristic curve of the pump head is frequently employed in the calculation of the flow rate. Nevertheless, this may be subject to alteration because of prewhirl on the suction side of the pump. Calculating the changes in the head’s characteristic curve reveals a change in hydraulic losses. The impact of prewhirl on hydraulic losses is investigated by experimental and numerical analysis of two radial centrifugal pumps. It is demonstrated that the primary changes occur in the pump impeller losses. Relative velocity is a significant factor in this context. Alterations in the pumps’ configurations result in a range of secondary flows and shock losses at the leading edge of the blades. A physical model, derived on the basis of the relative velocity, is used to predict the characteristic curves of radial centrifugal pumps with prewhirl with a high degree of accuracy. The results demonstrate a notable enhancement in comparison to modelling techniques that do not incorporate the fluctuating hydraulic losses.

Methods of recovery of centrifugal water pump resources

In the article presents the results of researches of the device of centrifugal pumps of type «D», operating conditions of pumps, processes of deterioration of details, factors infiuencing occurrence of defects in details, moderning of technology of restoration of a resource of detalis of water pumps. A combined method for restoring the resource of the casing is proposed, taking into account the resurts of researches of wear of the working surface and working conditice hudro abrasive, cavitations,hudrogen and other types of wear. Recommendations are qiven to the choice of processing and taking into account the infiuence of technological and operational factors on the adhesive strength of the joint of the massing. Figs.: 17. Tabl. 3. Refs.: 10 titles.

Numerical investigation of particle behavior and erosion wear in a centrifugal pump using coarse-grained Discrete Element Method

Erosion wear presents a significant challenge in the operation of hydrodynamic systems, particularly in centrifugal pumps. To address this issue, this study employs the coarse-grained Discrete Element Method (CGDEM) coupled with Computational Fluid Dynamics (CFD) to predict erosion wear areas and elucidate particle behavior dynamics. The simulation considers spherical solid particles (brown corundum) with diameters ranging from 0.3 mm to 1 mm and volume fractions of 15% and 5%. The flow field is calculated using the Navier-Stokes equations and the shear-stress-transport (SST) k-ω model. Particle movement is tracked using Newton’s second law, considering drag and gravitational forces. Results indicate that the highest turbulent kinetic energy (TKE) occurs at a flow rate of Q = 15 m3/h. Moreover, the pressure reduces slightly when the flow rate increases, although flow velocity might increase with volumetric discharge. Additionally, increased particle diameter leads to greater erosion wear, particularly on blade leading edges, the volute tongue area, and the volute casing belly region. As particle mass concentration intensifies, wear rates on the volute wall and inner hub edge also increase. The study’s robustness is demonstrated through alignment between experimental and numerical data. This investigation offers valuable insights into erosion dynamics in centrifugal pumps, crucial for enhancing operational efficiency and mitigating erosion-induced challenges in these critical systems.

Water Management in Hariwan Municipality of Nepal: Groundwater Harvesting from Riverbeds and Aquifers

Most of the regions of the Siwalik and Northern Terai (Bhabar) have a scarcity of water due to the water level beyond the suction limit of ordinary centrifugal pumping. In the present study, the Lakhandehi River section in the Sarlahi district is selected for shallow aquifer prospecting. The objective of this study was to assess potential zones of shallow aquifers including riverbeds. It was also aimed to assess the status of the existing subsurface water conditions, and distribution system, and find out suitable locations for groundwater harvesting and uses. The methodological part of the present study covers the field data collection and finding the appropriate shallow aquifer for groundwater extraction. In the field study, both the geological as well as hydrogeological maps were prepared on a 1:25,000 scale to assess the aquifer condition. A social survey was also carried out to find the most water scarcity areas and water availability conditions in the region. The main water scarcity area is found in the Hariwan Municipality, around the northern part of Bhabar and the southernmost region of the Chure region. The water insufficiency area for the present study was found in the places like Hariyon Khola section (Dumrighari), Sano Dume and Dume Khola sections (Samari Bhanjyang), Kothi Khola section (Kothikholagaun), and Attrauli Khola section (Atrauli village) of Hariwan Municipality due to the presence of impermeable layers in shallow depth. The concept of the development of swamp wells by retaining the groundwater flow from the shallow depth of the river channel is proposed in areas like the Samari Bhanjyang and Atrauli villages. Similarly, the development of shallow wells is proposed for the other two regions. To ensure a cost-effective water supply to the communities, it is advisable to implement a water lifting system to elevate the reservoir, followed by gravity-flow distribution.

Energy performance and pressure fluctuation in multi-stage centrifugal pump with floating impellers under various axial oscillation frequencies

A novel multi-stage centrifugal pump with floating impellers is gaining traction in energy systems because it easily links stages in series for varying high head requirements. However, the axial oscillation frequency of the floating impeller introduces uncertainties in the pump's energy performance and pressure fluctuation. To address these issues, a comprehensive analysis of multi-stage centrifugal pumps was conducted, utilizing a computational fluid dynamics simulation method that incorporats dynamic mesh and multiple reference frame techniques, validated through three experimental trials. The findings show that average head coefficient and average efficiency are not significantly affected by the axial oscillation of impeller, but that pressure fluctuations, efficiency, and head coefficient all show periodic variations that are connected to the frequency of impeller oscillation. The amplitude of variations in the head coefficient and efficiency could increase by as much as 112.3 % and 172.4 %, respectively, under the influence of impeller oscillations, thereby heightening the instability of pump operation. Trigonometric functions for the energy performance during impeller oscillations are proposed to facilitate rapid assessment of pump stability. This study offers valuable insights into the unsteady characteristics of novel multi-stage centrifugal pumps and serves as a reference for further understanding their dynamic behavior.

Analysis of the effect of cavitation on internal fluid excitation characteristics of centrifugal pumps

To explore the influence of cavitation on the internal fluid excitation characteristics of pumps, numerical simulations and performance testing evaluations were performed on the IS65-50-125 centrifugal pump. The prototype pump's exterior characteristic and cavitation performance curves, as well as its bubble volume distribution, were successfully replicated using numerical computations. The effect of cavitation on the internal pressure pulsation characteristics of the centrifugal pump under various operating situations was comprehensively investigated, indicating a relationship between the degree of cavitation and the root mean square values of pressure pulsation. Special emphasis was placed on the changes in features at intermediate and high frequencies, as well as the processes of rising bubble volume and vortex shedding at the impeller trailing edge on pressure pulsation. To validate the simulation results, a centrifugal pump vibration and noise testing platform was built, and studies on vibration intensity and internal sound field noise were conducted. The experimental results revealed that the vibration intensity and internal sound field sound pressure level of the centrifugal pump rose as cavitation conditions deteriorated, confirming the modeling results. This study's significant innovation is the precise identification of the pump's performance changes under different operating conditions by monitoring pressure pulsation changes at various frequencies, as well as an in-depth discussion of the impact mechanism of cavitation phenomena on the internal fluid excitation behavior of centrifugal pumps. The study demonstrates differences in pressure pulsation characteristics on the suction and pressure sides under various cavitation situations, as well as the process of vortex creation and shedding generated by bubbles in the impeller input channel during severe cavitation. This gives new theoretical basis for pump vibration and noise reduction, as well as significant improvements in centrifugal pump performance and stability.

Study on transient cavitation performance of centrifugal pump based on the influence of rough impeller

This study employs numerical simulation to investigate the transient flow and cavitation performance of centrifugal pumps with rough impellers, validating the numerical method with experimental data. Initially, the effect of blade roughness on the external characteristics of centrifugal pumps is examined. Subsequently, the study specifically addresses the impact of roughness on internal flow characteristics during cavitation, including vapor volume distribution, three-dimensional vortex structures, and vorticity distribution in the impeller channel. Furthermore, the influence of blade roughness on local energy loss is analyzed using entropy production theory. Finally, several monitoring points are arranged in the impeller channel to assess pressure pulsation effects. The results show that blade roughness generally reduces the head and efficiency of centrifugal pumps. During the non-cavitation and cavitation incipient stages, roughness marginally increases the head, with a maximum increase in only 0.1%. Impeller roughness causes vacuole collapse and vortex structure enlargement, disrupting the stable flow path within the channel. Blade roughness also escalates energy loss within impeller components, particularly under full cavitation conditions, where the impeller's entropy production accounts for up to 50%. Pressure pulsation results reveal that while blade roughness can slightly suppress cavitation, it also disturbs the flow field pressure. These insights provide guidance and data support for mitigating roughness and cavitation, the two primary instability factors in centrifugal pump operations.

Study on the influence of the blade inlet area-to-impeller inlet area ratio on hydraulic performance under various specific speed conditions

Abstract To investigate the unknown effects of the relationship between the impeller inlet area and blade design on the hydraulic performance of centrifugal pumps at various specific speeds within typical rotating fluid equipment, this paper aims to conduct experiments on three types of pumps with different specific speeds (ns =155, ns =125, and ns =88). The study analyzes how the S1/S0 ratio, which represents the blade inlet area to impeller inlet area ratio, affects the hydraulic performance of different centrifugal impellers. Furthermore, it explores the changing patterns of how the S1/S0 ratio influences the pump’s head and efficiency. The results indicate a recommended range of S1/S0 ratios for centrifugal pumps optimized for efficiency at different speeds. When considering the impact on cavitation performance, it is suggested that the S1/S0 ratio should not exceed the upper limit of this recommended range.

Multi-objective optimal design of double-suction centrifugal pump impeller using agent-based models

Multi-objective optimal design of double-suction centrifugal pump impeller using agent-based models