Cathode Material For Batteries Research Articles

Multi-metal ions co-regulated vanadium oxide cathode toward long-life aqueous zinc-ion batteries

Interlayer intercalation engineering shows great feasibility to improve the structure stability of the layered oxides. Although high Zn-storage capability has been attained based on the pillar effect of multifarious intercalants, an in-depth understanding the synergistic effect of intercalated multiple metal ions is still in deficiency. Herein, alkali metal ion K+, alkaline earth metal ion Mg2+ and trivalent metal ion Al3+ are introduced into the VO interlayer of V2O5. Due to the different electronegativity and hydrated ion radius of K+, Mg2+ and Al3+, adjusting the relative proportions of these metal ions can achieve an appropriate interlayer spacing, stable layer structure and regular morphology, which facilitates the transport kinetics of Zn2+. Under the synergistic effect of pre-intercalated multi-metal ion, the optimal tri-metal ion intercalated hydrated V2O5 cathode exhibits a high specific capacity of 382.4 mAh/g at 0.5 A/g, and long-term cycling stability with capacity retention of 86 % after 2000 cycles at the high current density of 10 A/g. Ex-situ and kinetic characterizations reveal the fast charge transfer and reversible Zn2+ intercalation mechanism. The multi-ion engineering strategy provides an effective way to design desirable layered cathode materials for aqueous zinc-ion batteries.

Double gradient coupling heterostructure design accurately regulates the anion process of the Li-rich cathode

Lithium-rich layered oxides are regarded as the next generation of cathode materials for lithium-ion batteries due to their high capacity and high operating voltage. However, the release of oxygen at high voltage has caused serious failure problems, severely limiting the commercial application of lithium-rich cathode materials. As the irreversible release of oxygen occurs first at the surface of the particles, the change in structure at the surface is also more drastic. In response to the variability of anion redox processes from surface to interior in the particles, a coupling strategy of Al, oxygen vacancies double gradient and spinel heterostructure was designed. The high concentration of oxygen vacancies and Al on the surface inhibits excessive oxidation of lattice oxygen and oxygen release. The surface heterostructure improves the reaction kinetics and increases the activity and reversibility of the electrode process. The concentration of oxygen vacancies and Al in the interior ensures highly active anionic redox and further enhances structural stability. The specific capacity (0.13 mAh/g/cycle) and voltage (1.34 mV/cycle) decay of the modified material is greatly reduced. In-situ and ex-situ characterisations were used to analyse the modification mechanism, which can effectively guide the improvement of lithium-rich cathode material performance.

Effect of Subtle Changes in Ni2+/Ni3+ and Particle Surface Area in LiNi0.5Mn0.5−xCoxO2 (x = 0.1–0.3) Cathode Materials for Lithium-Ion Batteries

In Li[Ni,Mn,Co]O2 (NMC) cathode materials, small changes in transition metal ratio and particle surface area can significantly impact capacity retention. To understand the combined effect of transition metal ratio and the particle surface area, we studied LiNi0.5Mn0.5−xCoxO2 (x = 0.1–0.3) particles with two different morphologies: dense, spherical particles and high-surface area aggregates. All compositions in this series contain the same percentage of Ni but have differing amounts of Ni2+ and Ni3+. While Ni2+ tends to induce anti-site defects predominantly in the bulk, Ni3+ promotes particle surface reconstruction, both of which negatively impact capacity retention. Upon cycling to 4.4 V for 100 cycles, we observe that particles of high surface area with high Ni3+ concentration undergo the most severe capacity degradation. However, high surface area particles with high proportion of anti-site defects undergo sluggish capacity fade. Overall, with 60% of Ni2+ and 40% of Ni3+, spherical NMC 532 particles endure the detrimental effects of anti-site defects and surface reconstruction, but neither too prominently and thus emerges as the best candidate among the studied samples. This study highlights the synergy between transition metal ratio and particle surface area and how it determines the properties of the NMC cathode materials.

Synthesis of Sb2Se3@PPy nanorod composite as cathode material for aluminum batteries

Aluminum batteries (ABs) are a promising alternative to lithium-ion batteries (LIBs) in the future. The development of aluminum batteries(ABs) is closely related to their cathode material. In this paper, we successfully designed and prepared a nanorod structure Sb2Se3@PPy as cathode material for ABs. It exhibits a high reversible capacity of 302 mAh/g at 0.2 A/g, and the capacity is maintained at about 210 mAh/g after 50 cycles. In addition, the electrochemical reaction mechanism and kinetic process of Sb2Se3@PPy were studied. The results showed that the PPy coating layer reduced the volume change of Sb2Se3, prevented irreversible deformation, enhanced the structural stability and electronic conductivity.

Zero Voltage-Degradation of Li2MnO3 with Ultrathin Amorphous Li─Mn─O Coating.

Manganese-based lithium-rich layered oxides (Mn-LLOs) are promising candidate cathode materials for lithium-ion batteries, however, the severe voltage decay during cycling is the most concern for their practical applications. Herein, an Mn-based composite nanostructure constructed Li2MnO3 (LMO@Li2MnO3) is developed via an ultrathin amorphous functional oxide LixMnOy coating at the grain surface. Due to the thin and universal LMO amorphous surface layer etched from the lithiation process by the high-concentration alkaline solution, the structural and interfacial stability of Li2MnO3 are enhanced apparently, showing the significantly improved voltage maintenance, cycle stability, and energy density. In particular, the LMO@Li2MnO3 cathode exhibits zero voltage decay over 200 cycles. Combining with ex situ spectroscopic and microscopic techniques, the Mn2+/4+ coexisted behavior of the amorphous LMO is revealed, which enables the stable electrochemistry of Li2MnO3. This work provides new possible routes for suppressing the voltage decay of Mn-LLOs by modifying with the composite functional unit construction.

Research Progress on Phase Transition of Layered Cathode Materials for Sodium-ion Batteries

Research Progress on Phase Transition of Layered Cathode Materials for Sodium-ion Batteries

Comparison of lithium sources on the electrochemical performance of LiNi0.5Mn1.5O4 cathode materials for lithium-ion batteries

In order to fulfill the demand for high energy and capacity, an electrode with high-voltage capability, namely LiNi0.5Mn1.5O4 (LNMO) that has an operating potential of up to 4.7 V vs Li/Li+, is currently becoming popular in Li-ion battery chemistries. This research produced LNMO by using a solid-state method with only one-step synthesis route to compare its electrochemical performance with different lithium sources, including hydroxide (LNMO-LiOH), acetate (LNMO-LiAce), and carbonate (LNMO-LiCar) precursors. TGA/DSC was first performed for all three sample precursors to ensure the optimal calcination temperature, while XRD and SEM characterized the physical properties. The electrochemical measurements, including cyclic voltammetry and charge-discharge, were conducted in the half-cell configurations of LNMO//Li-metal using a standard 1 M LiPF6 electrolyte. LNMO-LiOH samples exhibited the highest purity and the smallest particle size, with values of 93.3% and 418 nm, respectively. In contrast, samples with higher impurities, such as LNMO-LiCar, mainly in the form of LixNi1-xO (LiNiO), displayed the largest particle size. The highest working voltage possessed by LNMO-LiOH samples was 4.735 V vs Li/Li+. The results showed that LNMO samples with LiNiO impurities would affect the reaction behavior that occurs at the cathode-electrolyte interface during the release of lithium-ions, resulting in high resistance at the battery operations and decreasing the specific capacity of the LNMO during discharging. The highest value, shown by LNMO-LiOH, was up to 92.75 mAh/g. On the other side, LNMO-LiCar only possessed a specific capacity of 44.57 mAh/g, indicating a significant impact of different lithium sources in the overall performances of LNMO cathode.

Exploring High-Voltage Sulfate Cathodes for Low-Temperature Thermal Batteries

Thermal batteries have high specific energy and can operate in harsh environments, making them suitable for military and aerospace applications. However, existing cathode materials do not meet the high power and energy density requirements of advanced military systems. This urgent need motivates the development of new high-performance cathodes. Sulfates, as polyanionic compounds with highly electronegative anions, often exhibit higher voltages than phosphates. This high voltage should match the high power output needs of thermal battery cathode, though few studies explore sulfate. In this of case, NiSO4, CoSO4, and CuSO4 were investigated as cathode materials for thermal battery. They all have higher voltage and greater specific capacity at 450 °C (cut-off voltage is 75% of peak voltage) than at 500 °C or higher. Compared with other temperatures, the peak voltage of CoSO4 cathode at 450 °C is 2.23 V and the specific capacity is 296 mAh g−1. While CuSO4 showed modest capacity at 450 °C, its high voltage of 2.5 V makes it a promising high energy density cathode. This work provides new insights into cathode materials for high power and energy density thermal batteries.

Tailored thickness engineering of Bi2Se3 nanosheets for superior cathodic performance in aqueous zinc-ion batteries

Bi2Se3 is considered a suitable cathode material for zinc-ion batteries (ZIBs) because of its high conductivity and large layer spacing. Herein, Bi2Se3 nanosheets with varying thicknesses are successfully synthesized using a one-step solvothermal process with adding different amounts of ethylenediamine. The introduction of ethylenediamine reduces the thickness of Bi2Se3 from 250 nm to 22.7 nm. The thin structure exposes more active sites and shortens ion transport paths. Therefore, the optimized Bi2Se3 nanosheet exhibits outstanding specific capacity (410 mA h g−1 at 0.2 A/g), high-rate performance (230 mA h g−1 at 5 A/g), and remarkable cycling stability (82.3 % capacity retention after 1200 cycles at 5 A/g). Furthermore, an in-depth exploration of cathodes during cycling is conducted to investigate the charge/discharge mechanism. A dynamic phase transition from Bi2Se3 to BiSe, accompanied by nanosheet exfoliation, is observed during the initial few cycles, designating BiSe as the primary active material. Moreover, an additional redox reaction involving multiple electrons has been proposed. This study offers a valuable guidance for utilizing Bi2Se3 as a cathode in ZIBs.

Mo6+ bifunctional substitution of P2-type manganese oxide for high performance sodium-ion batteries

Due to its cost-effectiveness and high specific capacity, P2-type manganese (Mn) oxide is considered a highly promising cathode material for sodium ion batteries (SIBs). However, the practical application of this material is hindered by poor cyclic stability caused by the phase transition of P2-P’2 due to the Jahn-Teller effect of Mn3+ at low voltage and significant volume changes at high voltage. In this study, we utilized Mo6+ dual-function P2-Na0.67Mn0.99Mo0.01O1.997(PO4)0.0008 (NMMPO-1) to achieve exceptional magnification performance and cycle stability. Advanced electron microscopy and X-ray diffraction analysis revealed that Mo6+ acts as a pillar in replacing interlayer Na+ sites within the P2 phase, resulting in extended layer spacing and a stable crystal structure. Additionally, Mo6+ substitution for Mn3+ weakens the Jahn-Teller distortion effect of Mn3+. Ex-situ X-ray diffraction experiments demonstrated that NMMPO-1 effectively inhibits the P2-P’2 phase transition at low voltage while minimizing volume changes during charge–discharge cycles. Overall, our modified NMMPO-1 exhibits excellent cycle stability with 144.55 mA h g−1 after 100 cycles at 0.5C, retaining 83 % capacity retention rate, along with impressive rate performance achieving capacity of 100.57 mA h g−1 at 5C. Furthermore, NMMPO-1 demonstrates superior air stability compared to unmodified samples when exposed to air over multiple cycles. Moreover, through detailed analysis using electrochemical impedance spectroscopy (EIS), cyclic voltammetry (CV), and galvanostatic intermittent titration technique (GITT) curves; it is observed that NMMPO-1 possesses enhanced Na+ diffusion capacity and kinetic properties compared to other materials. This research provides novel insights into the role of substituting high valence cations in layered Mn oxide materials which can contribute towards designing improved performance for future sodium ion battery applications.

Effect of process conditions on the performance of LiNi0.815Co0.15Al0.035O2 positive electrode material powder synthesized by hydrothermal approach

LiNi0.815Co0.15Al0.035O2 (NCA) lithium-ion battery cathode material was prepared using a hydrothermal approach. XRD and SEM analyzed the crystal parameters and powder morphology of the cathode material. The results show that the nickel cobalt precursor exhibits a petal-like morphology, and the nanoneedle primary particles are randomly distributed. Accompanied by the increase in calcination temperature and time, the peak intensity ratio of I003/I104 tends to decrease and then increase. The peak intensity ratio reached a maximum when the NCA sample calcined at 750°C for 8 h, indicating the lowest extent of Li/Ni mixing and the best electrochemical performance of the positive electrode material.

Sulfur Encapsulation into Carbon Nanospheres as an Effective Technique to Limit Sulfide Dissolution and Extend the Cycle Life of Lithium–Sulfur Batteries

Sulfur Encapsulation into Carbon Nanospheres as an Effective Technique to Limit Sulfide Dissolution and Extend the Cycle Life of Lithium–Sulfur Batteries

Ti-doped O3-NaNi0.5Mn0.5O2 as high-performance cathode materials for sodium-ion batteries

With favorable electrochemical activity, NaNi0.5Mn0.5O2(NNMO) has been a key cathode material in sodium-ion batteries. However, the phase-transition irreversible and kinetics sluggish issues in NaNi0.5Mn0.5O2 greatly limit its application in sodium-ion batteries. Here, various Ti-doped O3-NaNi0.5Mn0.5-xTixO2 cathode materials were fabricated via solid-phase method. The extra Ti-doping treatment effectively stabilized the transition layer of metal and enlarged the Na layer spacing, as well as suppressed the Na+/vacancy ordering. In particular, the obtained O3-NaNi0.5Mn0.46Ti0.04O2 (NNMOTi-4) exhibits initial reversible capacity of 108.6 mAh g−1 at 0.1C and remarkable 65.2% capacity retention after 100 cycles at 1C. Accordingly, this work provides a facile Ti-doping strategy to regulate the structure and electrochemical performance of layered NaxTMO2 for sodium-ion batteries.

Unveiling the vacancy-mediated charge kinetics and capacity fading mechanism in Mn-based cathode for lithium-ion battery

In the recent past, Li2MnSiO4 (LMS) has been considered a promising cathode material for high energy density lithium-ion batteries (LIBs). Extraction of the maximum amount of Li from the host LMS and reversibility of Li insertion and extraction is still challenging, probably because of poor conductivity and, thereby, poor Li-kinetics. To improve the Li-diffusion and ionic conductivity, oxygen vacancies (OVs) in pristine LMS (LMS180) have been created, and then their impact on the Li-reactivity of LMS is studied. The quantity of OVs is determined by X-ray photoelectron spectroscopy (XPS) and calculated to be 6.8% in LMS180 heated at 300 ºC in Ar (LMSA300) and ∼ 8.2% in LMS180 heated at 500° C in Ar (LMSA500), subsequently it is supported and validate by the electron paramagnetic response (EPR) and high-resolution transmission electron microscopy (HR-TEM). The best sample, i.e., LMSA500, exhibits a total conductivity of 8.06×10−6 S/cm, resulting in an initial charge capacity of 292 (±5) mAh/g at 10 mA/g. The OVs are found to facilitate the facile lithium-ion movement by providing the lowest migration energy. Furthermore, knowing the impacts of OVs presence in LMS and their effect on Li-diffusion enables us to address traditional capacity fading processes in LMS.

Hydrogen Reduction Behavior of NCM-based Lithium-ion Battery Cathode Materials

As the demand for lithium-ion batteries for electric vehicles is increasing, it is important to recover valuable metals from waste lithium-ion batteries. In this study, the effects of gas flow rate and hydrogen partial pressure on hydrogen reduction of NCM-based lithium-ion battery cathode materials were investigated. As the gas flow rate and hydrogen partial pressure increased, the weight loss rate increased significantly from the beginning of the reaction due to the reduction of NiO and CoO by hydrogen. At 700 °C and hydrogen partial pressure above 0.5 atm, Ni and Li2O were produced by hydrogen reduction. From the reduction product and Li recovery rate, the hydrogen reduction of NCM-based cathode materials was significantly affected by hydrogen partial pressure. The Li compounds recovered from the solution after water leaching of the reduction products were LiOH, LiOH·H2O, and Li2CO3, with about 0.02 wt% Al as an impurity.

A Study on the Microstructure Regulation Effect of Niobium Doping on LiNi0.88Co0.05Mn0.07O2 and the Electrochemical Performance of the Composite Material under High Voltage.

High-nickel ternary materials are currently the most promising lithium battery cathode materials due to their development and application potential. Nevertheless, these materials encounter challenges like cation mixing, lattice oxygen loss, interfacial reactions, and microcracks. These issues are exacerbated at high voltages, compromising their cyclic stability and safety. In this study, we successfully prepared Nb5+-doped high-nickel ternary cathode materials via a high-temperature solid-phase method. We investigated the impact of Nb5+ doping on the microstructure and electrochemical properties of LiNi0.88Co0.05Mn0.07O2 ternary cathode materials by varying the amount of Nb2O5 added. The experimental results suggest that Nb5+ doping does not alter the crystal structure but modifies the particle morphology, yielding radially distributed, elongated, rod-like structures. This morphology effectively mitigates the anisotropic volume changes during cycling, thereby bolstering the material's cyclic stability. The material exhibits a discharge capacity of 224.4 mAh g-1 at 0.1C and 200.3 mAh g-1 at 1C, within a voltage range of 2.7 V-4.5 V. Following 100 cycles at 1C, the capacity retention rate maintains a high level of 92.9%, highlighting the material's remarkable capacity retention and cyclic stability under high-voltage conditions. The enhancement of cyclic stability is primarily due to the synergistic effects caused by Nb5+ doping. Nb5+ modifies the particle morphology, thereby mitigating the formation of microcracks. The formation of high-energy Nb-O bonds prevents oxygen precipitation at high voltages, minimizes the irreversibility of the H2-H3 phase transition, and thereby enhances the stability of the composite material at high voltages.

Prussian Blue Analogues for Sodium-Ion Battery Cathodes: A Review of Mechanistic Insights, Current Challenges, and Future Pathways.

Prussian blue analogues (PBAs) have emerged as highly promising cathode materials for sodium-ion batteries (SIBs) due to their affordability, facile synthesis, porous framework, and high theoretical capacity. Despite their considerable potential, practical applications of PBAs face significant challenges that limit their performance. This review offers a comprehensive retrospective analysis of PBAs' development history as cathode materials, delving into their reaction mechanisms, including charge compensation and ion diffusion mechanisms. Furthermore, to overcome these challenges, a range of improvement strategies are proposed, encompassing modifications in synthesis techniques and enhancements in structural stability. Finally, the commercial viability of PBAs is examined, alongside discussions on advanced synthesis methods and existing concerns regarding cost and safety, aiming to foster ongoing advancements of PBAs for practical SIBs.

Complete recovery of valuable metals from chlorinated titanium-white waste acids: Focus on solvent extraction for recovery and preparation of battery-grade manganese sulfate (MnSO4·H2O) from lab to pilot scale

Chlorination titanium-white waste acid (CTWA) is known to contain a substantial number of valuable metals, including Mn, which can be utilized in the manufacturing of high-value battery cathode materials. Based on the concept of complete resource recovery and zero pollution, a novel process for metal recovery from CTWA has been developed. D2EHPA was used to extract Sc, V from CTWA. Al was completely removed by slowly adding 1.5 mol/L NaOH until the solution pH reached 4.20 and stabilized for 0.5 h. This process resulted in a limited loss of 11 % for Fe and 5 % for Mn. An oxidative precipitation method was proposed to process the Al-free solution to preparate a pure and easily filterable FePO4 product, which can be used in the production of battery materials. Additionally, the loss of Mn in this process was less than 0.5 %. After removing Fe and Al, the pre-extraction feed has an O/A ratio of 2.5:1, a temperature of 40 °C, and an equilibrium pH of 4.5 ∼ 5.0, it is possible to extract Mn at over 99.50 % using a 5-stage extraction. The loaded phase is scrubbed with 5 g/L H2SO4, O/A = 5:1. It is then cyclically stripped with 75 g/L H2SO4, O/A = 8:1, to obtain a battery-grade MnSO4 solution. The stripped solution can be 100 % crystallized to obtain battery-grade MnSO4·H2O products after removing heavy metals using BaS and removing oil with activated carbon. The recovery of Mn in the extraction process was 97.59 %. The pilot test was conducted to demonstrate that the extraction process can be efficiently and continuously produced. The process achieved the recovery of valuable metals from CTWA and the preparation of corresponding products. This process is comprehensive and environmentally friendly, which has an industrial foundation.

Medium-mediated high-crystalline Prussian blue toward exceptionally boosted sodium energy storage

Prussian blue and its analogues (PB/PBAs) represent a promising community of low cost and high capacity cathode materials for sodium ion batteries. Nevertheless, the synthesis-induced crystal deficiencies in the framework of PB/PBAs greatly degrade their sodium energy properties, which challenges the potential practicability. Herein, we demonstrate an effective strategy to regulate the PB crystallinity with advanced sodium energy by tuning the synthesis medium. A favorable agent of sodium polyacrylate is screened out as the reaction mediator, which creates a strong coordinating and highly viscous environment to produce high-crystalline PB (HC-PB). Remarkably, the HC-PB harvests an elevated capacity of 140 mAh g–1 at 0.2 C, superb rate capability (105 mAh g–1 at 30 C), and prominent capacity retention of 94.6 % over 1000 cycles at 10 C. The combination of in situ mechanistic and kinetic analyses reveals the rooting reasons for the performance enhancement. This study opens up a prospective and feasible medium-mediated pathway to accelerate the development of PB/PBAs toward sodium chemistry and beyond.

Effect of Fe and Zn co-doping on LiCoPO4 cathode materials for High-Voltage Lithium-Ion batteries

Lithium cobalt phosphate (LiCoPO4) has great potential to be developed as a cathode material for lithium-ion batteries (LIBs) due to its structural stability and higher voltage platform with a high theoretical energy density. However, the relatively low diffusion of lithium ions still needs to be improved. In this work, Fe and Zn co-doped LiCoPO4: LiCo0.9-xFe0.1ZnxPO4/C is utilized to enhance the battery performance of LiCoPO4. The electrochemical properties of LiCo0.85Fe0.1Zn0.05PO4/C demonstrated an initial capacity of 118 mAh/g, with 93.4 % capacity retention at 1C after 100 cycles, and a good capacity of 87 mAh/g remained under a high current density of 10C. In addition, the diffusion rate of Li ions was investigated, proving the improvement of the materials with doping. The impedance results also showed a smaller resistance of the doped materials. Furthermore, operando X-ray diffraction displayed a good reversibility of the structural transformation, corresponding to cycling stability. This work provided studies of both the electrochemical properties and structural transformation of Fe and Zn co-doped LiCoPO4, which showed that 10 % Fe and 5 % Zn co-doping enhanced the electrochemical performance of LiCoPO4 as a cathode material in LIBs.