Carbon Support Research Articles

Tailoring Zirconia Supported Intermetallic Platinum Alloy via Reactive Metal‐Support Interactions for High‐Performing Fuel Cells

AbstractDeveloping efficient and anti‐corrosive oxygen reduction reaction (ORR) catalysts is of great importance for the applications of proton exchange membrane fuel cells (PEMFCs). Herein, we report a novel approach to prepare metal oxides supported intermetallic Pt alloy nanoparticles (NPs) via the reactive metal‐support interaction (RMSI) as ORR catalysts, using Ni‐doped cubic ZrO2 (Ni/ZrO2) supported L10−PtNi NPs as a proof of concept. Benefiting from the Ni migration during RMSI, the oxygen vacancy concentrations in the support are increased, leading to an electron enrichment of Pt. The optimal L10−PtNi−Ni/ZrO2−RMSI catalyst achieves remarkably low mass activity (MA) loss (17.8 %) after 400,000 accelerated durability test cycles in a half‐cell and exceptional PEMFC performance (MA=0.76 A mgPt−1 at 0.9 V, peak power density=1.52/0.92 W cm−2 in H2−O2/−air, and 18.4 % MA decay after 30,000 cycles), representing the best reported Pt‐based ORR catalysts without carbon supports. Density functional theory (DFT) calculations reveal that L10−PtNi−Ni/ZrO2−RMSI requires a lower energetic barrier for ORR than L10−PtNi−Ni/ZrO2 (direct loading), which is ascribed to a decreased Bader charge transfer between Pt and *OH, and the improved stability of L10−PtNi−Ni/ZrO2−RMSI compared to L10−PtNi−C can be contributed to the increased adhesion energy and Ni vacancy formation energy within the PtNi alloy.

Tailoring Zirconia Supported Intermetallic Platinum Alloy via Reactive Metal-Support Interactions for High-Performing Fuel Cells.

Developing efficient and anti-corrosive oxygen reduction reaction (ORR) catalysts is of great importance for the applications of proton exchange membrane fuel cells (PEMFCs). Herein, we report a novel approach to prepare metal oxides supported intermetallic Pt alloy nanoparticles (NPs) via the reactive metal-support interaction (RMSI) as ORR catalysts, using Ni-doped cubic ZrO2 (Ni/ZrO2) supported L10-PtNi NPs as a proof of concept. Benefiting from the Ni migration during RMSI, the oxygen vacancy concentrations in the support are increased, leading to an electron enrichment of Pt. The optimal L10-PtNi-Ni/ZrO2-RMSI catalyst achieves remarkably low mass activity (MA) loss (17.8 %) after 400,000 accelerated durability test cycles in a half-cell and exceptional PEMFC performance (MA=0.76 A mgPt -1 at 0.9 V, peak power density=1.52/0.92 W cm-2 in H2-O2/-air, and 18.4 % MA decay after 30,000 cycles), representing the best reported Pt-based ORR catalysts without carbon supports. Density functional theory (DFT) calculations reveal that L10-PtNi-Ni/ZrO2-RMSI requires a lower energetic barrier for ORR than L10-PtNi-Ni/ZrO2 (direct loading), which is ascribed to a decreased Bader charge transfer between Pt and *OH, and the improved stability of L10-PtNi-Ni/ZrO2-RMSI compared to L10-PtNi-C can be contributed to the increased adhesion energy and Ni vacancy formation energy within the PtNi alloy.

Metal-Support Interaction in Pt Nanodisk-Carbon Nitride Catalyst: Insight from Theory and Experiment.

Metal-support interaction plays a critical role in determining the eventual catalytic activity of metals loaded on supporting substrates. This interaction can sometimes cause a significant drop in the metallic property of the loaded metal and, hence, a drop in catalytic activity in the reactions, especially in those for which low charge carrier transfer resistance is a necessary parameter. Therefore, there should be a case-by-case experimental or theoretical (or both) in-depth investigation to understand the role of support on each metal. Here, onto a layered porous carbon nitride (g-CN), we grew single crystalline Pt nanodisks (Pt@g-CN) with a lateral average size of 21 nm, followed by various characterisations such as electron microscopy techniques, and the measurement of electrocatalytic activity in the O2 reduction reaction (ORR). We found that intercalating Pt nanodisks in the g-CN interlayers causes an increase in electrocatalytic activity. We investigated the bonding mechanism between carbon support and platinum using density functional theory and applied the d-band theory to understand the catalytic performance. Analysis of Pt's density of states and electronic population across layers sheds light on the catalytic behaviour of Pt nanoparticles, particularly in relation to their thickness and proximity to the g-CN support interface. Our simulation reveals an optimum thickness of ~11 Å, under which the catalytic performance deteriorates.

Ru and Ruδ+ synergistic catalysis efficiently promotes 2,2,6,6-Tetramethyl-4-Piperidone hydrogenation for 2,2,6,6-Tetramethyl-4-Piperidinol preparation

The catalytic hydrogenation of nitrogen-containing heterocyclic compounds is a crucial process; however, nitrogen removal severely restricts product selectivity. Consequently, this study utilized a simple heat treatment method to synthesize ruthenium (Ru)-based catalysts supported on N-doped activated carbon for application in the selective catalytic hydrogenation of 2,2,6,6-Tetramethyl-4-piperidone (TAA). The results show that the selectivity of 2,2,6,6-Tetramethyl-4-piperidinol (TMP) is as high as 99.87 % under the premise of almost complete TAA reaction. The catalyst was characterized using N2-physisorption-desorption, XRD, TEM, Raman, XPS, ICP-OES, and H2-TPR techniques. N-doped activated carbon introduced numerous defect sites to the catalyst, improved the surface wettability of the activated carbon support, provided abundant active metal anchoring sites, which results in highly uniform dispersion of Ru nanoparticles (NPs) on the carrier surface, forms relatively smaller nanoparticles, and enhances the catalyst's activity. Additionally, a strong interaction exists between the active metal Ru and N-doped activated carbon support. Thus, the transfer of free electrons from Ru to N species was facilitated, and the relative content of Ruδ+ in the catalyst was increased, and the synergistic effect between Ru and Ruδ+ contributes to improving the catalyst's performance. This work holds significant potential for controlling the selectivity of nitrogen-containing heterocyclic compounds in the catalytic hydrogenation process.

Durability analysis of polymer electrolyte membrane fuel Cell's gas diffusion layer based on distribution relaxation time analysis: Influence of the presence or absence of a micro-porous layer

The U.S. Department of Energy accelerated stress test carbon protocol emphasizes improving the durability of both the catalyst layer and the micro-porous layer (MPL) carbon support. This underscores the need for research focused solely on the degradation of the Gas Diffusion Layer (GDL). Traditionally, electrochemical impedance spectroscopy impedance data used to analyze resistance due to GDL durability has been interpreted through equivalent circuit models. However, this method simplifies simultaneous response and multiple models for the same data, which reduces the objectivity of the analysis. Therefore, this study analyzed the durability characteristics of GDLs with and without MPLs using distribution of relaxation times, a method less prone to subjectivity. In short, the results showed that substrates without MPL are more susceptible to performance degradation and loss, and highlighted the emergence of Warburg resistance due to limited diffusion under harsh environmental conditions.

Enhancing the Performance of 2D Ni-Fe Layered Double Hydroxides by Cabbage-Inspired Carbon Conjunction for Oxygen Evolution Reactions.

Layered double hydroxide (LDH) nanosheets as one type of two-dimensional materials have garnered increasing attention in the field of oxygen evolution reaction (OER) in recent decades. To address the challenges associated with poor conductivity and limited electron and charge transfer capability in LDH materials, we have developed a straightforward one-pot synthesis method to successfully fabricate a composite material with a microstructure resembling cabbage, which encompasses NiFe-LDH and nanocarbon (referred as NiFe-LDH@C). Atomic force microscopy (AFM) and high-resolution transmission electron microscopy (HRTEM) revealed that the monolayer NiFe-LDH with a height of ~0.5-0.8 nm is uniformly distributed and closely bonded to the carbon support, leading to a significant enhancement in conductivity and facilitating faster electron and charge transfer. Moreover, the NiFe-LDH@C exhibits a substantial number of surface defect sites, which enhances the interaction with oxygen species. This dual enhancement in charge transfer and oxygen species-mediated transfer greatly improves the catalytic OER performance, which is further corroborated by theoretical calculations. Notably, the Ni10Fe6-LDH@C with the highest concentration of surface oxygen vacancies demonstrated superior water oxidation performance, surpassing commercially available RuO2 catalysts; an OER overpotential of 231 mV@10 mA cm-2 with a Tafel slope of 71 mV dec-1 was achieved.

Stabilization of 2D Raft Structures of Au Nanoclusters with up to 60 Atoms by a Carbon Support

Herein, the stabilization of 2D single‐atom high gold rafts containing up to ≈60 Au atoms on amorphous carbon, fabricated by sputtering of atoms and imaged by aberration‐corrected scanning transmission electron microscopy, is demonstrated. These rafts deviate from the established cluster transition from 2D to 3D Au structural motifs in free clusters, which occurs in the region of 10–14 atoms. The experimental findings by performing explicit ab initio calculations of Aun (n = 3–147) clusters on graphene are supported and the role of cluster–surface interactions in the stabilization of the 2D single‐atom high Au cluster rafts on graphene is revealed. The transition from equilibrium 2D–3D structures is delayed to n = 19, while metastable 2D single‐atom high rafts compete with 3D structures up to about n = 60 atoms. The catalytic activity of supported nanoclusters depends strongly on their structure (and carbon‐based supports are used for a number of reactions); therefore these results are relevant to the catalytic performance of nanocluster‐based catalysts.

Explosive Leidenfrost-Droplet-Mediated Synthesis of Monodispersed High-Entropy-Alloy Nanoparticles for Electrocatalysis.

High-entropy-alloy nanoparticles (HEA NPs) exhibit promising potential in various catalytic applications, yet a robust synthesis strategy has been elusive. Here, we introduce a straightforward and universal method, involving the microexplosion of Leidenfrost droplets housing carbon black and metal salt precursors, to fabricate PtRhPdIrRu HEA NPs with a size of ∼2.3 nm. The accumulated pressure within the Leidenfrost droplet triggers an intense explosion within milliseconds, propelling the carbon support and metal salt rapidly into the hot solvent through explosive force. The exceptionally quick temperature rise ensures the coreduction of metal salts, and the dilute local concentration of metal ions limits the final size of the HEA NPs. Additionally, the explosion process can be fine-tuned by selecting different solvents, enabling the harvesting of diverse HEA NPs with superior electrocatalytic activity for alcohol electrooxidation and hydrogen electrocatalysis compared to commercial Pt (Pd) unitary catalysts.

Main Group SnN4O Single Sites with Optimized Charge Distribution for Boosting the Oxygen Reduction Reaction.

Transition metal single-atom catalysts (SACs) have been regarded as possible alternatives to platinum-based materials due to their satisfactory performance of the oxygen reduction reaction (ORR). By contrast, main-group metal elements are rarely studied due to their unfavorable surface and electronic states. Herein, a main-group Sn-based SAC with penta-coordinated and asymmetric first-shell ligands is reported as an efficient and robust ORR catalyst. The introduction of the vertical oxygen atom breaks the symmetric charge balance, modulating the binding strength to oxygen intermediates and decreasing the energy barrier for the ORR process. As expected, the prepared Sn SAC exhibits outstanding ORR activity with a high half-wave potential of 0.912 V (vs RHE) and an excellent mass activity of 13.1 A mgSn-1 at 0.850 V (vs RHE), which surpasses that of commercial Pt/C and most reported transition-metal-based SACs. Additionally, the reported Sn SAC shows excellent ORR stability due to the strong interaction between Sn sites and the carbon support with oxygen atom as the bridge. The excellent ORR performance of Sn SAC was also proven by both liquid- and solid-state zinc-air battery (ZAB) measurements, indicating its great potential in practical applications.

Stepwise Understanding on Hydrolysis Formation of the IrOx Nanoparticles as Highly Active Electrocatalyst for Oxygen Evolution Reaction

In this study, we have investigated the synthesis of supported iridium oxide (IrOx) nanoparticles (NPs) through hydrolysis in a surfactant-free aqueous bath as a possible route for the large-scale production of highly active electrocatalyst for oxygen evolution reaction (OER) in acidic water electrolyzers. The process involves (i) formation of Ir-hydroxides complex from an Ir precursor in basic media followed by (ii) protonation in acidic media to form colloidal hydrated IrOx NPs and (iii) conversion and deposition of IrOx NPs on the surface of carbon or TiN support by probe sonication. The IrOx NPs produced through hydrolysis route form highly stable colloidal solution. Since it is essential to precipitate the catalyst NPs from the colloidal solution for their use in water electrolyzer electrode development, here, we investigate the optimal reaction conditions, e.g., pH, temperature, time, and presence of support, for efficient synthesis of the catalyst NPs. The reaction intermediates formed at different reaction steps are explored to get insights into the chemistry of the process. Under the optimal synthesis conditions, 100% precipitation of IrOx NPs was achieved. Further, the precipitated TiN supported IrOx NPs exhibited high OER activity, superior to that of the commercial benchmark IrO2 electrocatalyst. The study provides a scalable synthesis route for highly active, low Ir-content OER electrocatalysts for acidic water electrolyzers. Graphical

Nickel-molybdenum bimetallic sulfide decorated biomass derived carbon support for high performance asymmetric supercapacitor application

Biomass - derived carbon electrode material with a porous structure is widely used in supercapacitor applications, which can improve electron transfer and shorter ion diffusion pathways. In this work, the garlic peel biomass carbon (GPBC), NiMo3S4(NMS) and garlic peel biomass carbon decorated with NiMo3S4 (GPBC/NMS) composite were prepared through a in situ two-step hydrothermal method. The synthesized materials were characterized by X-ray diffraction (XRD) and field emission scanning electron microscopy (FE-SEM), energy dispersive x-ray spectroscopy (EDS), Transmission electron microscopy techniques (TEM), Raman spectroscopy and Brunauer-Emmett-Teller (BET) techniques were used to analyze the structure, morphology and specific surface areas and X-ray photoelectron spectroscopy (XPS). The prepared bimetallic metal sulfide on a biomass - derived carbon namely the GPBC/NMS composite is used in supercapacitor application. The GPBC/NMS composite electrode exhibits good cycle performance with high specific capacity of 304C/g at current density of 1 A/g in a 3 M KOH electrolyte solution. The electrochemical performance of the GPBC/NMS//GPBC asymmetric supercapacitor device produces an excellent energy density 45.5 Wh kg−1 at a power density of 1125 W kg−1 in the 1.6 V operating potential window. The GPBC/NMS//GPBC also exhibits 93 % retention of its initial capacitance after the 10,000 GCD cycle performance. The above results demonstrate a new way of developing high performance electrode materials for energy storage applications.

Carbon Support Corrosion in PEMFCs Followed by Identical Location Electron Microscopy

Carbon Support Corrosion in PEMFCs Followed by Identical Location Electron Microscopy

Balancing the Binding of Intermediates Enhances Alkaline Hydrogen Oxidation on D-Band Center Modulated Pd Sites.

Exploring efficient alkaline hydrogen oxidation reaction (HOR) electrocatalysts is of great concern for constructing anion exchange membrane fuel cells (AEMFCs). Herein, d-band center modulated PdCo alloys with ultralow Pd content anchored onto the defective carbon support (abbreviated as PdCo/NC hereafter) are proposed as highly efficient HOR catalyst. The as-prepared catalyst exhibits exceptional HOR performance compared to the Pt/C catalyst, achieving thermodynamically spontaneous and kinetically preferential reactions. Specifically, the resultant PdCo/NC demonstrates a marked enhancement in alkaline HOR performance, with the highest mass and specific activities of 1919.6 mA mgPd-1 and 1.9 mA cm-2, 51.1 and 4.2 times higher than those of benchmark of Pt/C, along with an excellent stability in a chronoamperometry test. In the analysis of in situ Raman spectra, it was discovered that tetrahedrally coordinated H-bonded water molecules were formed during the HOR process. This indicates that the promotion of interfacial water molecule formation and enhancement of HOR activities in PdCo/NC are facilitated by defect engineering and the turning of d-band center in PdCo alloy. The essential knowledge obtained in this study could open up a new direction for modifying the electronic structure of cost-effective HOR catalysts through electronic structure engineering.

Conversion of the greenhouse gases CH4 and CO2 to CH3COOH using transition metal Clusters: Two birds with one stone

Density functional theoretical studies are performed to investigate the conversion of carbon dioxide and methane to acetic acid using group 10 transition metal clusters in their free and carbon-supported states. The adsorption of CH4 is more feasible than CO2 for most of the clusters and the reaction is initiated with the adsorption of CH4 over the catalysts. Energy barrier for the reaction is reduced significantly using the clusters compared to that in free state which is further reduced when coronene is used as a carbon support. Among various metal clusters, the barrier is found to be the lowest for Ni3.

Hydrogen evolution descriptors of 55-atom PtNi nanoclusters and interaction with graphite

Density functional simulations have been performed for Pt n Ni 55−n clusters ( n=0,12,20,28,42,55 ) to investigate their catalytic properties for the hydrogen evolution reaction (HER). Starting from the icosahedral Pt12Ni43 , hydrogen adsorption energetics and electronic d-band descriptors indicate HER activity comparable to that of pure Pt55 (distorted reduced core structure). The PtNi clusters accommodate a large number of adsorbed hydrogen before reaching a saturated coverage, corresponding to 3–4 H atoms per icosahedron facet (in total ∼70–80). The differential adsorption free energies are well within the window of |ΔGH|<0.1 eV which is considered optimal for HER. The electronic descriptors show similarities with the platinum d-band, although the uncovered PtNi clusters are magnetic. Increasing hydrogen coverage suppresses magnetism and depletes electron density, resulting in expansion of the PtNi clusters. For a single H atom, the adsorption free energy varies between −0.32 ( Pt12Ni43 ) and −0.59 eV ( Pt55 ). The most stable adsorption site is Pt–Pt bridge for Pt-rich compositions and a hollow site surrounded by three Ni for Pt-poor compositions. A hydrogen molecule dissociates spontaneously on the Pt-rich clusters. The above HER activity predictions can be extended to PtNi on carbon support as the interaction with a graphite model structure (w/o vacancy defect) results in minor changes in the cluster properties only. The cluster-surface interaction is the strongest for Pt55 due to its large facing facet and associated van der Waals forces.

Effects of Intrinsic Defects in Pt-Based Carbon Supports on Alkaline Hydrogen Evolution Reaction.

Carbon material has widely been utilized in the synthesis of efficient carbon-supported Pt (Pt/C) catalysts, in which the structural properties greatly influence the electrocatalytic performances of Pt/C catalysts. However, the effects of intrinsic defects in carbon supports on the performance of the alkaline hydrogen evolution reaction (HER) have not been systematically investigated. Herein, porous carbon supports with different degrees of intrinsic defects were prepared by a simple template-assisted strategy, and the resulting samples were systematically studied by various analytical methods. The results suggested that the presence of abundant intrinsic defects (vacancy and topological defects) in the carbon support was advantageous in terms of favoring the dispersion and anchoring of Pt species, promoting electron transfer between Pt atoms and the carbon support, and tuning the electronic states of Pt species. These features improved the HER performance of Pt/C catalysts. Compared to the nontemplate-assisted carbon-supported Pt catalyst (Pt/NTC) with an overpotential of 178 mV, the optimized template-assisted carbon-supported Pt catalyst (Pt/TC) exhibited a lower overpotential of 58 mV at 10 mA cm-2. Besides, the Pt/TC catalyst displayed better HER durability than the Pt/NTC catalyst owing to its strong metal-support interaction. The DFT calculations confirmed the important role played by intrinsic defects (vacancy and topological defects) in stabilizing Pt atoms, with Pt-C3 coordination identified as the most favorable structure for improving the HER performance of Pt. Overall, novel insights on the significant contribution of intrinsic defects in porous carbon supports on the HER performances of Pt/C catalysts were provided, useful for future design and fabrication of advanced carbon-supported catalysts or other carbon-based electrode materials.

Heterogeneous Fe-N-C Catalyst for Aerobic Dehydrogenation of Hydrazones to Diazo Compounds Used for Carbene Transfer.

Organic diazo compounds are versatile reagents in chemical synthesis and would benefit from improved synthetic accessibility, especially for larger scale applications. Here, we report a mild method for the synthesis of diazo compounds from hydrazones using a heterogeneous Fe-N-C catalyst, which has Fe ions dispersed within a graphitic nitrogen-doped carbon support. The reactions proceed readily at room temperature using O2 (1 atm) as the oxidant. Aryl diazoesters, ketones, and amides are accessible, in addition to less stable diaryl diazo compounds. Initial-rate data show that the Fe-N-C catalyst achieves faster rates than a heterogeneous Pt/C catalyst. The oxidative dehydrogenation of hydrazones may be performed in tandem with Rh-catalyzed enantioselective C-H insertion and cyclopropanation of alkenes, without requiring isolation of the diazo intermediate. This sequence is showcased by using a flow reactor for continuous synthesis of diazo compounds.

Rational Design of Ultrafine Pt Nanoparticles with Strong Metal‐Support Interaction for Efficient Hydrogen Evolution

AbstractHydrogen evolution reaction (HER) plays an indispensable role in hydrogen economy. However, the development of highly active and durable Pt catalysts remains a great challenge. A homogenously‐dispersed, ultrafine and chemically anchored Pt‐based catalyst is successfully synthesized with the regulation of ‐SH groups tethered to SBA‐15 template. The ‐SH not only regulates the particle size of Pt, but also modifies the chemical environment of the carbon support by converting itself into heteroatom—S. The obtained catalyst (Pt/OMCSH) exhibits superior HER catalytic activity (15.4 mV at 10 mA cm−2; 28.4 mV dec−1; 1.0 M KOH) and stability to benchmark samples and most of the previously reported Pt‐based electrocatalysts. First‐principles calculations reveal that the presence of S in the carbon support regulates the electronic structure of Pt and strengthens the metal‐support interaction, thus boosting the reaction kinetics and enhancing the stability of Pt/OMCSH catalyst for HER.

Influence of the heat treatment on structural and functional characteristics of the PtCu/C electrocatalysts on various carbon supports

Influence of the heat treatment on structural and functional characteristics of the PtCu/C electrocatalysts on various carbon supports

Strong Interaction between Titanium Carbonitride Embedded in Mesoporous Carbon Nanofibers and Pt Enables Durable Oxygen Reduction.

Platinum (Pt) supported on high surface area carbon has been the most widely used electrocatalyst in proton exchange membrane fuel cell (PEMFC). However, conventional carbon supports are susceptible to corrosion at high potentials, leading to severe degradation of electrochemical performance. In this work, titanium carbonitride embedded in mesoporous carbon nanofibers (m-TiCN NFs) are reported as a promising alternative to address this issue. Benefiting from the interpenetrating conductive pathways inside the one-dimensional (1D) nanostructures and the embedded TiCN nanoparticles (NPs), m-TiCN NFs exhibit excellent stability at high potentials and interact strongly with Pt NPs. Subsequently, m-TiCN NFs-supported Pt NPs deliver remarkably enhanced oxygen reduction reaction (ORR) activity and durability, with negligible activity decay and less than 5% loss of electrochemical surface area（ECSA） after 50000 cycles. Moreover, the fuel cell assembled by this catalyst delivers a maximum power density of 1.22W cm-2 and merely 3% loss after 30000 cycles of accelerated durability tests under U.S. Department of Energy (DOE) protocols. The improved ORR activity and durability are attributed to the superior corrosion resistance of the m-TiCN NF support and the strong interaction between Pt and m-TiCN NFs.