Carbon Steel Research Articles

Microwave-assisted fast preparation of functionalized carbon dots: The impact of ionic liquid precursor on corrosion inhibition

In this study, functionalized carbon dots were synthesized in one step from L-histidine and imidazolyl ionic liquids using an ionic liquid-assisted microwave method as green corrosion inhibitors for steel in a 1 M HCl solution. Different ionic liquid anions (CF3COO- and HSO4-) were introduced in the preparation of the carbon dots, and their microstructures and surface properties were characterized. Notably, the corrosion inhibition efficiency of the prepared CDs (assisted by CF3COO-) reached 94.2% at 5 mg‧dm−3. The corrosion inhibition behavior of CDs on mild steel in 1 M HCl was investigated through DFT calculations. Our investigation revealed that the anions of the selected ionic liquids have a certain influence on the structure of the carbon dots, which correlates with the performance of the carbon dot corrosion inhibitor. Therefore, this study provides guidance for the preparation of functionalized carbon dot corrosion inhibitors using a one-step microwave method and the selection of ionic liquids (as solvents, modifiers, and mediums for microwave conversion).

Preparation of magnetic core-shell Fe3O4@MBT-LDH composite and its application as an effective inhibitor for carbon steel

The core-shell structural Fe3O4@MBT-LDH was synthesized via the ion exchange method, with MBT (2-mercaptobenzothiazole) inhibitor ions intercalated lamellar ZnAlCe-LDH attaching closely to the Fe3O4 microspheres surface. The morphology, composition, structure, and magnetic properties of the composite were measured by transmission electron microscope, X-ray diffraction, Fourier transform infrared spectra, and vibrating sample magnetometer. The release behavior of MBT ions and corrosion inhibition performance of the Fe3O4@MBT-LDH under “no MF” (without an external magnetic field) and “MF ON” modes (under an external magnetic field) were measured by UV–vis spectroscopy, electrochemical tests, scanning electron microscopy, and X-ray photoelectron spectrometer (XPS). Calcinating the composite after the release test and redispersing the sintered products in MBT ions-containing solution, the composite was reestablished. Results showed that the Fe3O4@MBT-LDH possessed moderate MBT loadings amount (12.0%) and presented strong superparamagnetic properties with saturation magnetization (Ms) of 27.6 emu⋅g−1. The release behavior of the MBT− from the composite was sustainable and could be further slowed down by using an external magnetic field with changing the release mechanism. The release curve reached equilibrium with a longer time of 48 h and a lower release amount of 57.0% under MF ON mode than that of no MF mode with a time of 7 h and a release amount of 74.7%. The Fe3O4@MBT-LDH owned a good and long-term protection performance for Q235 carbon steel with maximum corrosion inhibition efficiency (ηe) of up to 93.30%. As a promising controlled-release inhibitor, it could be recycled and regenerated by simple treatment, still having high ηe higher than 80% and excellent magnetic properties with Ms of 21.47 emu⋅g−1 after five cycles. The corrosion mechanism for carbon steel was further analyzed by quantum chemical calculations and molecular dynamics simulation.

Low-Cycle Fatigue Behavior and the Combined Cyclic Hardening Material Model of Plate-Shaped Zn-22Al Alloy for Seismic Dampers.

This study investigates the potential of the plate-shaped Zn-22 wt.% Al (Zn-22Al) alloy as an innovative energy dissipation material for seismic damping devices, since plate-shaped material is more suitable to fabricate large-scale devices for building structures. The research begins with the synthesis of Zn-22Al alloy, given its unavailability in the commercial market. Monotonic tensile tests and low-cycle fatigue tests are performed to analyze material properties and fatigue performance of plate-shaped specimens. Monotonic tensile curves and cyclic stress-strain curves, along with SEM micrographs for microstructure and fracture surface analysis, are acquired. The combined cyclic hardening material model is calibrated to facilitate finite element analysis. Experimental results reveal exceptional ductility in Zn-22Al alloy, achieving a fracture strain of 200.37% (1.11 fracture strain). Fatigue life ranges from 1126 to 189 cycles with increasing strain amplitude (±0.8% to ±2.5%), surpassing mild steel by at least 6 times. The cyclic strain-life relationships align well with the Basquin-Coffin-Manson relationship. The combined kinematic/isotropic hardening model in ABAQUS accurately predicts the hysteretic behavior of the material, showcasing the promising potential of Zn-22Al alloy for seismic damping applications.

Experimental Investigation of Optimal Welding Parameters and Mechanical Properties of Shielded Metal Arc Welded Mild Steel Plates

Experimental Investigation of Optimal Welding Parameters and Mechanical Properties of Shielded Metal Arc Welded Mild Steel Plates

Synthesis and characterization of a new eco-friendly dopamine derivative schiff base as an effective corrosion inhibitor for mild steel in acidic environment

The natural corrosion inhibitor behaviour of a newly synthesized dopamine derivative Schiff base (4-DBAB) has been inspected on mild steel in aggressive 1 M HCl using linear polarization, electrochemical impedance spectroscopy and potentiodynamic polarization techniques. The Schiff base was synthesized by eco-friendly pathway. Characterization of the synthesized new non-toxic inhibitor was performed using FT-IR and 1H-NMR spectroscopy techniques. The anti-corrosive efficiencies at optimum concentration of 4-DBAB inhibitor was 87.4% after 1 h and 98.4% after 120 h by impedance technique in acidic solution. The potential of zero charge of mild steel was also determined to elucidate the inhibition mechanism in the presence of the highest 4-DBAB solution. The atomic force microscopy and field emission scanning electron microscopy researches performed on surface morphology to provide additional support on the interaction between the mild steel surface and 4-DBAB molecules. Adsorption behaviour of the inhibitor was also studied at different durations by experimental inhibition results and showed the Langmuir isotherm involving chemisorption. Highlights A new dopamine-derived Schiff base (4-DBAB) with natural and environmentally friendly corrosion inhibition properties was synthesized. (Synthesis of eco-friendly compound). 4-DBAB demonstrated a high anti-corrosive efficiency after 120 hours in aggressive 1M HCl, as determined by impedance technique. (Exceptional corrosion inhibition). The determination of the potential of zero charge of mild steel provided insights into the inhibition mechanism in the presence of the highest 4-DBAB solution. (Mechanism elucidation). AFM and FE-SEM studies on surface morphology supported the interaction between the mild steel and 4-DBAB molecules, affirming its corrosion inhibition properties. (Surface interaction analysis).

Effect of hydrocarbon volume ratio in sweet top-of-the-line corrosion under water-hydrocarbon co-condensation

Wet gas pipelines transport unprocessed natural gas that contains water and carbon dioxide (CO2), which combination can lead to severe wall loss caused by CO2 or sweet corrosion in carbon steel. Under specific conditions, CO2 corrosion occurs at the top section of the pipeline, which is known as top-of-the-line corrosion (TLC). TLC tests were conducted in the water-hydrocarbon co-condensation environment using 10 vol% n-heptane and 25 vol% n-heptane to simulate the internal condition of a wet gas pipeline to study the effect of hydrocarbon volume ratio towards TLC. The presence of n-heptane showed minimal effect on the gas temperature profile; however, n-heptane suppressed the water condensation, resulting in a tremendous decrease in the water condensation rate (WCR). The TLC rates were found to be lower in the presence of n-heptane, which can be attributed to the reduced WCR and water-wetted areas. The presence of n-heptane had no significant effect on the pitting rates but showed an increasing pit ratio as the n-heptane volume increased. TLC tests were conducted at three durations: one day, two days and three days showing that n-heptane has no significant effect on corrosion kinetics.

Fiber Laser Cutting Technology: Pilot Case Study in Mild Steel Cutting

Upon different traditional and unconventional contour cutting technologies, fiber laser cutting technology is increasingly emerging as the most adequate choice for modern industrial production. In this paper the basics, specific characteristics and associated benefits and opportunities, as well as latest research and development directions in fiber laser cutting technology were discussed. In addition, the study presents results obtained by realization of two pilot experiments, based on the use of one factor at a time (OFAT) experimental strategy, in fiber laser cutting of mild steel. The first OFAT experiment considered the analysis and modelling of the effect of focus position on the kerf width and surface roughness, while the second OFAT experiment investigated the effect of the cutting speed. Based on the analysis of experimental results more adequate parameter settings than initial were identified which was one of the underlying motives and goals of the present study.

Deep learning-based prediction of thermal residual stress and melt pool characteristics in laser-irradiated carbon steel

Residual stress is a crucial factor that must be managed in laser manufacturing processes. Neglecting it can result in product failure or unsuitability for the intended use. In this article, we present the first surrogate deep learning model based on generative adversarial network that predicts thermal residual stress and melt pool characteristics on the cross-section of laser-irradiated carbon steel. The model was trained using simulation data obtained from the unified momentum equation approach-based numerical model. Our model was designed to predict various aspects of the laser melting process only from three scalar inputs of laser power, beam diameter, and irradiation time at two different points in time (immediately after the laser heating is finished and when the steel is completely cooled down) and successfully predicted the distributions of 12 variables, including residual stress and temperature. Prediction results were not only qualitatively very similar to their ground truth, but also quantitatively accurate with the R2 values ranging from 0.975 to 0.999 and the mean absolute errors between 0.0015 and 0.0126. We demonstrated that complex experiments can be quickly performed using the surrogate model because a single deep learning prediction took only 0.13 s, compared to the 2.5–8 h numerical simulation times.

Effect of Carbon Content and Hard Phase Volume Fraction on Yield Strength in Friction Stir Processing of Low and Medium Carbon Steels

Effect of Carbon Content and Hard Phase Volume Fraction on Yield Strength in Friction Stir Processing of Low and Medium Carbon Steels

Revealing the Enhancement Mechanism of Laser Cutting on the Strength–Ductility Combination in Low Carbon Steel

The strength–ductility mechanism of the low-carbon steels processed by laser cutting is investigated in this paper. A typical gradient-phased structure can be obtained near the laser cutting surface, which consists of a laser-remelted layer (LRL, with the microstructure of lath bainite + granular bainite) and heat-affected zone (HAZ). As the distance from the laser cutting surface increases, the content of lath martensite decreases in the HAZ, which is accompanied by a rise in the content of ferrite. Considering that the microstructures of the LRL and HAZ are completely different from the base metal (BM, ferrite + pearlite), a significant strain gradient can be inevitably generated by the remarkable microhardness differences in the gradient-phased structure. The hetero-deformation-induced strengthening and hardening will be produced, which is related to the pileups of the geometrically necessary dislocations (GNDs) that are generated to accommodate the strain gradient near interfaces. Plural phases of the HAZ can also contribute to the increment of the hetero-deformation-induced strengthening and hardening during deformation. Due to the gradient-phased structure, the low carbon steels under the process of laser cutting have a superior combination of strength and ductility as yield strength of ~487 MPa, tensile strength of ~655 MPa, and total elongation of ~32.7%.

Comprehensive analysis of a thiazole-substituted corrosion inhibitor's impact on N80 carbon steel in acidic conditions: Integrating computational predictions with experimental verifications

The present investigation elucidates the effectiveness of a newly developed organic inhibitor, namely 6,6-diphenyl-2,3-dihydroimidazo[2,1-b]thiazol-5(6H)-one (PHIT) in inhibiting the corrosion of N80 carbon steel (N80-CS) in 15 wt% HCl at 303 K. An integrative approach combining theoretical insights through Density Functional Theory (DFT) and molecular dynamics (MD) simulations with empirical data derived from a suite of analytical techniques (namely, weight loss measurements, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), and scanning electron microscopy (SEM)), was employed to assess the corrosion inhibition performance. The research identified the thiazolone fragment as the predominant site of activity within the PHIT molecule. According to EIS results, a significant reduction in the effective double-layer capacitance from 174 (blank) to 36.17 μF/cm2 was registered following the addition of 5 × 10−3 mol/L PHIT to the HCl medium. Moreover, at a low concentration of 10−4 mol/L, the inhibition efficiency reached a maximum of 95 %. The immersion time had a significant effect on the inhibitor's polarization resistance, peaking at 48 h (596 Ω cm2), then experiencing a minor reduction at 72 h (457 Ω cm2), in comparison to the blank measurement at 0.5 h (231 Ω cm2). Besides, the inhibitor demonstrated a high degree of effectiveness across various temperatures with a slight decrement in efficiency from 96.5 % at 303 K to 94 % at 363 K. PDP results confirmed the tested compound as an anodic-type inhibitor. These results affirmed the potential of PHIT as a highly efficacious organic inhibitor for N80-CS in acidic conditions, encouraging further development of its derivatives.

Interaction between corrosion and erosion of stainless, carbon and high-strength carbon steels in free and containing chlorides environments for application in the agribusiness

Agricultural activities such as grain processing play a crucial role in Brazil's economy, contributing significantly to its gross domestic product (27.4% in 2021). The use of carbon steel equipment leads to considerable environmental and economic losses in agribusiness due to corrosion. This study explores the erosion-corrosion behavior of a dual-phase 11Cr and an 18Cr8Ni stainless steel (SS), compared to a mild (ASTM A36) and a high-strength carbon (AHSS) steel under conditions close to the agribusiness reality. The impact of corn particles coupled to pure water and chloride-containing environments was studied using a fog chamber, a topic until now unexplored in the literature. The methodology adopted is novel and explores the erosion-corrosion synergy in additive steps, aiming to shed light on the impacts of corrosion and wear that affect this industry. The findings reveal that corn particles, despite their soft nature, can easily remove non-adherent corrosion products from the steel surface. In the deionized water medium, the presence of corn particles can also shift the corrosion pattern of advanced high-strength steels from general corrosion to localized pitting damage. The carbon and 11Cr steels showed the highest corrosion rates under the pure corrosion condition in both media. The erosion-corrosion surface smoothing process considerably reduced the corrosion rate, mainly in the deionized water medium for the carbon steels. An exception to this behavior was 18Cr8Ni steel, whose corrosion rates, however, were the lowest among the materials. Low-chromium stainless steel emerges as a cost-effective solution to erosion-corrosion challenges in the agribusiness segment.

Synthesis and characterization of bis-isoxazoline-thiosemicarbazone as a corrosion inhibitor for carbon steel: Experimental study, and molecular simulation

In this study, a novel compound, bis-isoxazoline-thiosemicarbazone (BIT), was synthesized and tested for its ability to protect carbon steel from corrosion in a 1 M HCl solution. The compound's structure was confirmed using spectroscopic techniques such as 1H NMR, 13C NMR, and HRMS. Various methods, including mass loss analysis, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), SEM, and EDX, were employed to assess BIT's effectiveness in inhibiting corrosion and its adsorption behavior on carbon steel in acidic conditions. The findings demonstrated the high effectiveness of BIT as a corrosion inhibitor, with a 95 % inhibition rate observed at a concentration of 0.77 mM and a temperature of 298°K. Analysis through PDP revealed that BIT operates as a mixed-type inhibitor, conforming to the Langmuir adsorption isotherm during its attachment to the carbon steel surface, indicating a mixed (chemical-physical) adsorption process.SEM-EDX analysis demonstrated even distribution of the inhibitor on the steel surface. Notably, BIT contains several functional groups (methoxy, carbonyl, isoxazolyl,..) and heteroatoms (N, O, and S) that play a crucial role, as supported by Density Functional Theory (DFT) studies. Experimental findings were validated by DFT and molecular dynamics (MD) simulation data.

Effect of neem oil biodiesel on the surface and structural integrity of carbon steel alloy: Chromatographic, spectroscopic, and morphological investigations

This study explores the impacts of neem oil biodiesel (BD), which was produced and characterized using GC–MS, FTIR, and UV–Vis spectroscopic techniques to elucidate pure and corrosion-product neem oil BD at room temperature (25 °C) and different immersion durations of 0, 28, 42, and 56 days. The OM and SEM were also employed to study the surface, structural integrity, and interphase interaction between the BD and the carbon steel (C1020) before and after immersion for different durations. The dominant fatty acid (FA) group in both pure and corrosion-product neem oil BD was C18, with a total composition of 72.3 %, hence determining the nature of the BD interaction with the carbon steel. The study revealed that carbon steel (C1020) was susceptible to attacks by neem oil BD, and the duration of immersion had substantial influence on the surface morphology and structural integrity of the steel. It is therefore anticipated that this study will significantly advance the field of alternative fuel research.

Exploring the Efficacy of Novel Thiohydantoin Derivatives with Arylacetamide Core as Corrosion Inhibitors for Mild Steel in Acidic Medium: Insights from Electrochemical Analysis, Comprehensive Characterization, and Quantum Studies

Two new compounds of Thiohydantoin Derivatives N-(4-nitrophenyl)-2-((5-oxo-4,4-diphenyl-4,5-dihydro-1H-imidazole-2-yl)thio) acetamide and N-(4-fluorophenyl)-2-((5-oxo-4,4-diphenyl-4,5-dihydro-1H-imidazole-2-yl)thio) acetamide symbolized by N-NOITAcetamide and N-FOITAcetamide respectively, were synthesized and characterized by NMR spectroscopy. Their effectiveness in inhibiting mild steel (M-S) corrosion in 1.0 M HCl at 298 K was investigated by potentiodynamic polarisation (PDP), electrochemical impedance spectroscopy (EIS), electrochemical frequency modulation (EFM), and surface examinations via energy dispersive spectroscopy (EDS), and scanning electron microscopy (SEM) as well as X-ray photoelectron spectroscopy (XPS). Experimental results have been supported by theoretical studies such as Density Functional Theory (DFT) calculations and Monte Carlo (MC) simulation studies. All findings indicate that inhibitors have a considerable impact on lowering the rate of corrosion, and that the efficiency of the inhibitors rises with the concentration of the inhibitor. Experimental results revealed that the efficacy of the new thiohydantoin derivatives with an arylacetamide nucleus increased with increasing inhibitor concentration, where their inhibition efficiencies reached maximum values of 92.1%, 94.1%, for N-NOITAcetamide and N-FOITAcetamide, at 10−3M, respectively. In addition, the icorr decreased with increasing concentration up to 85 µA cm−2 and 58 for N-NOITAcetamide and N-FOITAcetamide respectively, with a blank as a reference of 1045 µA cm−2, while the efficacy reduces as the temperature increases. The activation and thermodynamic parameters indicated that these products act via chemical adsorption on the mild steel surface. Furthermore, the surface analysis (SEM, EDS, and XPS) confirmed the formation of a protective layer adsorbed on the mild steel surface. Polarization curves indicated that N-NOITAcetamide and N-FOITAcetamide are mixed-type inhibitors. Moreover, the quantum chemical calculation well supports the experimental results.

Effect of hydrophobicity in hybrid sol-gel coating for enhanced barrier property on mild steel

Hydrophobic coatings have generated growing interest in mitigating the deterioration of metals against corrosion due to their water-repellency properties. For organic-inorganic hybrid (OIH) coatings derived from Sol-Gel, enhancing their hydrophobicity is an efficient way to limit the diffusion of corrosive species to the substrate through the mesopores and low-density zone. This research successfully applied crack-free multicomponent Sol-Gel coating based on zirconium oxide and silicate on mild steel. By doping Octadecyltriethoxysilane (ODTES) with an alkyl group (C18), the coating's hydrophobicity was tailored either on its surface or within the mesopore structure. It was proved in the first place that the enhancement of corrosion resistance is mainly due to the microcapillary effect rather than the surface wettability. Moreover, the effect of the alkyl group addition depends strongly on the coating's microstructure, which is determined by the Sol composition. The most promising composition arose from balancing the coating's density and hydrophobicity. So-prepared samples showed a low current density with increasing potential, which is four orders of magnitude lower than that of the bare substrate. Until a critical potential, denoted Ec, the corrosion species were driven by the electrostatic force to the underlying metal.

Quinoline derivatives as corrosion inhibitors for mild steel in acid medium: Deeper insights from experimental, ab initio density functional theory modeling, and in silico ecotoxicity investigations

Two (E)-2-(((2-((7-chloroquinolin-4-yl)amino)ethyl)imino)methyl)-4-R-phenol Schiff bases derivatives CMN (R = NO2) and CMP (R = H) were successfully prepared. Then, CMN and CMP were evaluated as corrosion inhibitors for 1020 mild steel in 1.0molL–1 HCl using different methods. Gravimetric experiments have shown that CMN and CMP reach efficiencies of 80 and 91% at 1.45mmolL–1. Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) measurements have indicated the formation of a protective adsorbed film on the mild steel surface. Electrochemical Impedance Spectroscopy (EIS), Linear Polarization Resistance (LPR), Potentiodynamic Polarization (PP), and Electrochemical Frequency Modulation (EFM) have also shed some light on electrochemical behavior of compounds. These data have depicted better polarization resistance and lower corrosion current density in the presence of both organic molecules, also proving that the process is controlled by charge transfer and that CMN and CMP are mixed-type corrosion inhibitors. ab initio Density Functional Theory (DFT) investigated how two quinoline-based molecules (CMN and CMP) prevent corrosion on iron surfaces. Simulations revealed CMP bonds more strongly to iron than CMN, leading to better protection. Simulations also showed that these inhibitor molecules form a protective layer on the iron, slowing down the movement of corrosive substances. Environment risk assessment through QSAR-based models have indicated that the corrosion inhibitors do not have the potential to bioaccumulate in fish. Still, the acute and chronic toxicity values at the different trophic levels investigated call for attention for environmentally friendly structural optimization.

Degradation of anti-rust oil film in a simulated coastal atmosphere: inhibition mechanism and in-situ monitoring

Anti-rust oils (ARO) are widely used to inhibit atmospheric corrosion of metal structures, but their degradation mechanisms are unclear, particularly in coastal environments. In this work, we first prepared a kind of ARO made of sodium petroleum sulfonate (SPS) and white oil, then coated the ARO on a mild steel plate to investigate its deterioration process beneath saline water droplets by Quartz crystal microbalance (QCM) and electrochemical mapping techniques. It shows that the SPS concentration is crucial to the ARO inhibition property. When the SPS content is lower than its critical micelle concentration (CMC), saline droplets may intrude the barrier formed by the nonpolar paraffin groups of SPS and then adsorb on the steel surface, resulting in localised corrosion. However, once the SPS content exceeds its CMC, the saline droplets will be emulsified and captured in the oil phase by the reverse micelle effect, thus inhibiting the corrosion of steel substrates. Moreover, the atmospheric corrosion rate of mild steel obeys a power decaying under ARO film. Finally, a capacitive sensor was invented to evaluate the degree of degradation of ARO in situ by dielectric constant measurement.

Strain rate and temperature rate behavior of ultra-high-strength 1770 steel: Base for transverse impact analysis

The investigation was motivated by the widespread use of ultra-high-strength steels in cable-stayed bridges and armor steel plates. These structures are exposed to elevated risks from extreme loads, including vehicle impacts and blast loadings. The study aimed to investigate the mechanical properties of 1770 steel for applications in extreme conditions. The strain rates and temperatures ranged from 0.00095 s-1 to 1303 s-1 and 20°C to 900°C, respectively. Tensile tests were conducted at various strain rates using a Split Hopkinson Tension Bar for dynamic testing and a universal testing machine for quasi-static testing at room temperature (20°C). Quasi-static tension at elevated temperatures was carried out using an electromechanical testing machine coupled with a heating device. A uniform temperature distribution inside the specimens was ensured by a 30-minute holding time. The results of the tensile test indicate that the 1770 steel displays notable thermal softening effects and strain rate hardening that differ from mild steel. The standard Johnson-Cook (J-C) model was found to be inadequate in accurately predicting the strain rate effects of this specimen. To address this issue, the strain rate parameter C in the standard model was adjusted to create the modified J-C model, which demonstrated good agreement with the experimental results. To further demonstrate the modified model and the identified parameters, drop hammer impact tests and corresponding numerical simulations were conducted. The impact test and numerical simulation results showed good agreement in terms of deformation and contact force. The mechanical properties and the constitutive models can serve as a design reference for the ultra-high-strength 1770 steel in extreme envirnments, as well as a theoretical basis for fitting material models of similar ultra-high-strength steels.

Influence of cashew nut shell liquid on corrosion and tribocorrosion behavior of metallic alloys

Cashew Nut Shell Liquid (CNSL) has been explored in several applications within the sustainability principles and circular economy of agro-industrial product waste. To understand the anticorrosive and lubricant properties of CNSL solutions, a multi-faceted approach, incorporating electrochemical analyses, immersion test, tribological measurements, and tribochemical characterization was carried out for mild steel AISI 1012, stainless steel AISI 420 and Aluminium Alloy 6061. Electrochemical analyses reveal a positive impact of CNSL, inducing a shift in corrosion potential to more positive values and a decrease in corrosion current, indicating effective corrosion inhibition for stainless steel and aluminium alloy. In mild steel, CNSL exhibits a mixed-type inhibition with efficiency increasing in correlation with oil concentration. The lubricating properties of CNSL are evident according to the coefficients of friction (COF) obtained and the elastohydrodynamic lubrication regime observed during tribological tests. Tribochemical tests demonstrate a reduction in wear and an improvement in tribocorrosion behavior under sliding conditions. CNSL emerges as a promising tribocorrosion mitigator, demonstrating multifaceted benefits. The concentration-dependent effects highlight the need for optimization in specific applications, particularly for passive materials. CNSL not only inhibits corrosion through film formation but also provides effective lubrication, reducing friction, wear, and chemical-mechanical degradation. This research contributes valuable insights to corrosion science. It proposes practical applications for CNSL in diverse industrial contexts, showcasing its potential as an environmentally friendly and sustainable solution for tribocorrosion challenges.