The global shift towards renewable and sustainable energy, with a focus on reducing reliance on fossil fuels and curbing carbon emissions, has led to the rise of hydrogen production via water electrolysis, powered by carbon-neutral sources. As demand for hydrogen grows, so does the need for efficient electrolyzers, such as solid oxide electrochemical cells (SOCs), with projections indicating a significant increase in global hydrogen electrolyzer capacity by 2050. However, the scaling up of SOC production presents challenges, including the need for large-scale raw material production, reliance on commercial products, and environmental impacts of waste. Particularly, over a ton of valuable waste ceramic materials are used per megawatt of SOC stack, necessitating effective recycling methods. Herein we propose a novel, scalable closed-loop recycling method for both proton conducting and oxygen ion conducting SOCs, involving active comminution, followed by electrochemical leaching and cell regeneration using recycled raw materials/precursors. The technology could achieve above 90% electrolyte material recovery, 95% CRM recovery from cathode and = 95% recovery in full cell performance. This technology not only addresses a significant gap in current recycling practices but also sets a precedent for future advancements in the field, potentially influencing broader practices in the recycling of multi-functional ceramic systems.
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