This study investigates the tensile and flexural properties of self-reinforced polylactic acid (SrPLA) and poly(ethylene terephthalate) (SrPET) for prosthetic socket applications. These self-reinforced polymer (srP) composites utilize both a matrix and reinforcement made from the same material, resulting in an optimal matrix–interface bond that significantly enhances mechanical properties compared to traditional bulk polymers and composites. Prosthetic sockets serve as a critical interface between an amputee’s residuum and the prosthetic components, such as pylons and feet. Conventional socket materials, including monolithic high-density polyethylene and polypropylene, as well as advanced fillers reinforced with thermoset resins, often fall short in strength or affordability, particularly for amputees in low- to middle-income countries. In this study, we employed srP composites with various architectural stitch densities, aiming to achieve superior material properties. The results demonstrate that these materials exhibit higher strength and strain capabilities than many existing prosthetic materials. Notably, the low-density srPET composites achieved a tensile strength of 85.11 MPa and a strain of 19.7%, while high-density srPLA exhibited a failure strength of 36.65 MPa and a strain of 1.4%. Additionally, our findings reveal that the stiffness of both srPLA and srPET increases as the density of the reinforcement decreases. Overall, this study suggests that srP composites represent a viable and sustainable alternative for the manufacturing of prosthetic sockets, offering both enhanced performance and cost-effectiveness.
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