Equipping cells with artificial shells or coats has been explored throughout the last decade, with goals such as immunomasking, in vivo tracing, and imparting tolerance to various biotic and abiotic stressors. One stressor, however, drying, has curiously been overlooked. In an industrial setting, the drying of cells is relevant when a satisfactory product shelf life must be achieved at a low cost. The drying of entomopathogenic organisms for biocontrol is a prime example of this. Here, the thin-walled blastospores of the entomopathogenic fungus Metarhizium brunneum are a great model organism for testing whether thin-cell surface polyelectrolyte layers may increase desiccation tolerance. In this study, we coated single M. brunneum blastospores with alternating layers of chitosan and alginate and assessed their effects on blastospore viability after drying. The desiccation tolerance improved with increasing layer numbers from 6.9% to a maximum of 27.5%. In addition, as the polymer chain length decreased, the desiccation tolerance further increased to 33.1%. Furthermore, we provided visual proof of the coating surrounding the blastospores via the use of fluorescent polymers and scanning electron microscopy. Finally, an investigation of differences in water absorption into coated and uncoated cells revealed that water absorbed faster into coated cells when alginate was on the surface of the structure but slower when the outermost layer was composed of chitosan. We conclude that, via polyelectrolyte multilayering on thin-walled blastospores, desiccation tolerance can be significantly increased, but a deeper understanding is necessary to extract the full potential from this technique.Graphical
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