ZrO2 ceramic and Ti-6Al-4 V (TC4 alloy) was connected by air reaction welding with 35Bi2O3-50B2O3-15ZnO glass. Firstly, the bismuth-based glass powder with low glass transition temperature was synthesized by melt quenching method, and then mixed with organic solvent to prepare glass solder paste. The glass solder paste was printed on the surface of ZrO2 ceramic and TC4 alloy and brazing at the temperature of 420 °C-520 °C for 20 min. The effect of brazing temperature on the shear strength of ZrO2/TC4 joints were tested, and the bonding mechanism of the joint interface was investigated. The results indicated that the shear strength of ZrO2/TC4 joint was affected by glass crystallization, and increased firstly and then decreased with the increase of brazing temperature. The maximum shear strength of the joint reached 48.75 MPa at 500 °C for 20 min. The Ti element in the oxide layer of TC4 alloy diffused into the glass filler and reacted with the components in the glass to form Bi4Ti3O12, which enhanced the interface binding force between the glass filler and TC4 alloy. However, there was no obvious element diffusion between ZrO2 ceramic and glass filler, which was the weak interface in ZrO2/TC4 joints.
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