Bionic Design Research Articles

Bioinspired all-day adaptive radiative cooler with high-power cooling and efficient suppressing overcooling

This research presents a design in the bionic on-off switch layer and thermal insulation layer, crucial for the cooling power adjustment of the radiative cooler. The design features a change in the upper surface area of the on-off switch layer, inspired by the unfolding and folding behaviors of pinto peanut leaves in day and night, which enables high-power cooling during the day and suppresses overcooling at night. The introduction of a bulge-pit structure in the thermal insulation layer reduces the heat exchange between the cooler and the outside. The novelty of this research lies in the integration of a bionic design, an innovative bulge-pit structure, and an optimized polyacrylonitrile spinning layer on the surface of green balsa wood. The study examines the cooling properties of the cooler under simulated day and night conditions. Key findings reveal that day subambient radiative cooling of 6.6 °C, which is slightly better than a passive radiative cooler. At night, it elevates the ambient temperature by 3.4 °C compared to a passive radiative cooler. The total energy savings applied in a specified area for all day are estimated to reach up to 770 kJ. This design marks a significant advancement in the radiative cooling field.

Imitating pangolin scale structure for reducing adhesion and resistance of rotary tillage in wet-adhesive soil

The bionic design of soil-engaging components has recently received much attention in conservation tillage and is extremely important for reducing tillage resistance and increasing implement passability in wet-adhesive rice paddy soil. In this paper, to reduce adhesion and resistance of rotary tillage in wet-adhesive soil, a novel imitating pangolin scale structure is first proposed, and the bionic non-smooth surface parameters affecting the soil adhesion effect is clarified. Afterwards, based on the JKR attached Bonding contact model, an accurate discrete element interaction model of the designed rotary tillage blade -wet adhesive soil is established, and the effect of spindle speed, bump size and bump distance on the tillage resistance and soil disturbance is analyzed using the proposed model. Finally, the proposed imitating pangolin scale structure is optimized to improve the anti-adhesive and drag reduction properties using response surface method, furthermore, the corresponding model validation experiments and field tests are also conducted. Results reveal that the relative errors between the simulated and experimental values of the bionic blade rotary torque and soil adhesion mass are only respectively 4.4 % and 8.3 %. In addition, the optimal parameter combinations of anti-adhesion and drag reduction are also determined: the spindle speed is 180 rpm, the bump width is 10.6 mm and the bump distance is 17.9 mm, respectively, at the time, the effect of soil breaking of the designed blade is reduced by 9.95 % compared to that of the traditional blades but the effect of anti-adhesion and drag reduction is improved by 18.81 %.

Crashworthiness and optimization design of additive manufacturing double gradient lattice enhanced thin-walled tubes under dynamic impact loading

It is of paramount importance to ensure the protection of both infrastructure and personnel in scenarios characterized by a high strain rate dynamic impact. In order to develop lighter weight and higher crashworthiness energy-absorbing structures, this paper incorporates the bionic design of lattice reinforced thin-walled tube structures in the form of double gradient, as a means of achieving the aforementioned objectives. Material mechanical properties and the designed structures at high strain rate were researched using Split Hopkinson Pressure Bar (SHPB) experiment. The effects of gradient form and gradient parameters on the deformation pattern and crashworthiness of lattice enhanced thin-walled tubes are researched by means of the validated finite element model and the experimentally fitted Johnson-Cook material model. The results indicate that the specific energy absorption of the double gradient lattice enhanced thin-walled tube (T3L3) is increased by 36.19 % and the peak crush force is reduced by 21.19 % compared to the lattice enhanced thin-walled tube without gradient. Finally, the multi-objective optimization analysis of the T3L3 with the objective of achieving the maximum SEA and minimum PCF is carried out by Response Surface Methodology (RSM) and Non-dominated Sorting Genetic Algorithm-II (NSGA-II) to find the Pareto optimal solution set. Double-gradient bionic structure offers a new idea for designing energy-absorbing structures under high-speed impact conditions.

Exploring cavitation dynamics and noise reduction in hydraulic machinery with bionic leading edge impeller

Cavitation and induced noise are common issues in the operation of mixed-flow pumps, affecting their stability. Studying these phenomena is of both academic and engineering interest. Previous research has mainly focused on modifying the impeller blade profile or optimizing the pump structure to reduce cavitation and noise. In this paper, we apply a bionic design to the mixed-flow pump impeller by mimicking the natural shape of a humpback whale's pectoral fin on the leading edge of the blade. We compare the cavitation suppression and noise reduction effects of this design with those of a conventional mixed-flow pump. Unsteady flow calculations for the original pump at different flow rates revealed that at its rated speed, increasing flow rates led to lower pressure in the low-pressure region on the suction surface of the impeller, expanding the cavitation-prone area. By applying the bionic design, we studied the unsteady cavitation flow and its induced noise. Results showed that the impeller and guide vane experienced larger pressure pulsations at the rotation frequency and its multiples. The bionic modification increased the cavitation initiation speed and reduced the cavity volume within the runner. With an NPSH (net positive suction head) of 6.76, the void volume in the bionic pump was only 79% of that in the original pump, and the head increased by 16%. Additionally, the bionic design reduced the maximum far-field sound pressure level by 12.5%, achieving significant noise reduction. This study demonstrates that the bionic design effectively controls dynamic flow separation, reduces flow-induced noise, and enhances the mixed-flow pump's performance. These findings have important theoretical and practical implications for optimizing mixed-flow pump design, improving energy efficiency, and reducing noise.

Silkworm cocoon bionic design in wound dressings: A novel hydrogel with self-healing and antimicrobial properties

Hydrogels with rapid wound-healing capabilities and antimicrobial effects are gaining significant interest in related fields. Nonetheless, developing a multifunctional hydrogel wound dressing with injectable self-assembling, self-healing, antimicrobial properties, and efficient skin wound-healing capabilities remained a formidable challenge. In this experiment, we drew inspiration from silkworm cocoons' natural formation and protective mechanisms, employing a novel physical cross-linking method to create an injectable and self-healing quaternary hydrogel successfully. The hydrogel is based on a matrix of silk fibroin/silk sericin (SF/SS), with 1,2-dimyristoyl-sn-glycero-3-phosphate sodium salt (DMPG) serving as a physical cross-linking agent to form the hydrogel network structure, and the incorporation of silver nanoparticles (AgNPs) further enhances its antimicrobial capabilities. Our biomimetic hydrogel, which replicated the chemical properties of silkworm cocoons, demonstrated excellent hydrophilicity with a water contact angle that ranged from 37 to 52°. Its tensile and compressive resistance was approximately four times greater than that of a pure SF hydrogel, and its swelling performance was about three times higher than that of a pure SF hydrogel. Furthermore, the hydrogel exhibited an impressive bacterial inhibition rate of over 98 % in bacterial growth and inhibition experiments, which provided a solid foundation for accelerating wound healing. Likewise, experiments with mice and histological analyses revealed that on day 7, the expression of TNF-α and IL-1β in the wound tissues treated with the SF/SS/AgNPs hydrogel was significantly reduced by >25 % compared to the blank control group. This reduction indicates that the hydrogel could decrease the production of inflammatory cytokines, potentially aiding in the acceleration of wound healing and mitigation of inflammation-related adverse reactions. By day 14, the wounds were healed mainly, with the wound area reduced by 17 % compared to that of the blank group. This demonstrates the significant potential of this cocoon-mimetic hydrogel in accelerating wound healing and providing wound protection.

Application of bionic topology to latent heat storage devices

Latent heat storage is employed to address the intermittent supply of renewable energy, and enhancing heat transfer in phase change materials (PCMs) is pivotal for achieving effective heat storage. Currently, the predominant method for improving heat transfer is through the integration of high thermal conductivity fins into heat storage devices. This study introduces an innovative design of a three-tube phase change heat storage device created through bionic topology optimization. The impact of parameters such as penalty factors and filtering radius on the topology structure is analyzed, and the optimal range of fin volume fraction is determined based on energy storage density and energy storage time. Considering the influence of natural convection on heat transfer properties, four distinct heat storage models, including topology-optimized fins, are compared. The heat transfer and flow properties during the processes of melting and solidification, as well as their field synergy, are investigated. The study reveals that the optimized fins exhibit more bionic fractal structures and a larger, more uniform heat transfer contact area. Compared to traditionally optimized fin structures, this research reduces the heat storage time of the three-tube heat storage device by 21.96 % and the heat release time by 38.13 % without compromising the maximum heat storage capacity. The topology-optimized fins demonstrate a fractal dimension similar to natural fractal structures such as branches, leaf veins, antlers, and snowflakes. This study presents a novel bionic structural design approach for high-performance latent heat storage systems.

Discussion and Practice of Bionic Design from Nature to Digital in 3D Printing Art

Discussion and Practice of Bionic Design from Nature to Digital in 3D Printing Art

Kinematic synthesis and mechanism design of a six-bar jumping leg for elastic energy storage and release based on dead points

Small jumping robots widely adopt complex catapult mechanisms. This paper presents a novel jumping strategy using dead point instead of traditional catapult mechanisms, achieving efficient energy storage and release without increasing mechanical complexity. Single degree-of-freedom (DOF) planar six-bar linkages are widely used in bionic mechanism design due to their simple control and strong design flexibility. However, their complex configuration and numerous parameters make it challenging to carry out multi-objective and multi-constraint designs. In this paper, a design method of single DOF six-bar linkages based on dead-point constraints is proposed to design a frog-inspired leg mechanism. By enumerating the basic configuration atlas and using a stepwise closed-loop method, initial value screening is completed to improve the efficiency of objective function optimization. The dead-point constraints are simplified with graphical geometric properties. The resulting mechanism satisfies multiple objectives and constraints, including shape, motion posture and trajectory, demonstrating the feasibility of the method. Simulations and experiments confirmed the excellent jumping performance of the 147.1-g prototype, with a jump height of 8.55 times leg length and an energy-storing capacity of 35.39 J/kg.

Sustainability through Biomimicry: A Comprehensive Review of Bionic Design Applications.

The research objective of this paper is to examine the role of bionic design in advancing sustainable development within industrial design by outlining its theoretical framework; analyzing its applications in morphological, functional, and material aspects; identifying current challenges; and projecting future trends toward eco-integration, resource efficiency, and technological innovation. First, the definition, development history, and theoretical basis of the sustainable development of bionic design are outlined. Secondly, the application of bionic design in sustainable industrial design is analyzed in depth, including the application of morphological bionic design in exploring the combination of nature and innovation, the role of functional bionic design in integrating biological function and product innovation, and the harmonious unification of material bionic and environmental friendliness. Finally, it points out the current challenges faced by bionic design, such as barriers in design practice and market acceptance issues, and looks forward to the sustainable development trend of bionic design, including eco-integration, resource efficiency enhancement, technological innovation, integrated application, etc., to provide new ideas and impetus for the sustainable development of the industrial design field in the future.

Study on the Bionic Design and Cutting Performance of Alfalfa Cutters Based on the Maxillary Mouthparts of Longicorn Beetles

Inspired by the maxillary mouthparts of longicorn beetles, four types of bionic cutters were designed in this research to address the prevalent issues of high cutting resistance and severe stubble damage encountered during alfalfa harvesting. Finite element simulation was utilized to assess the structural integrity and cutting performance of these bionic cutters. Additionally, bench tests were conducted on a homemade stem-cutting force measurement and control rig to evaluate their effectiveness. The results indicated: (1) the bionic cutters achieved a reduction in maximum equivalent force ranging from 20.9% to 49.2% and a decrease in maximum deformation from 31.4% to 64.1% compared to conventional cutters; (2) the maximum cutting resistance of alfalfa stems was reduced by 28.6%, 43.9%, 52.4%, and 38.6%, significantly enhancing the flatness of the cut surfaces; (3) orthogonal bench tests demonstrated that the type of cutter and the slip-cutting angle significantly influenced the maximum cutting resistance of the stems (p < 0.01), with the optimal configuration being bionic cutter c, a slip-cutting angle of 10°, and a rotational speed of 2600 rpm. In conclusion, bionic cutters demonstrate substantial advantages in reducing maximum cutting resistance and improving the flatness of alfalfa stubble, suggesting their potential for widespread application and adoption.

Multibioinspired Hybrid Superwetting Surface for Efficient Fog Collection and Power Generation.

Obtaining water and renewable energy from the atmosphere provides a potential solution to the growing energy shortage. Leveraging the synergistic inspiration from desert beetles, cactus spines, and rice leaves, here, a multibioinspired hybrid wetting rod (HWR) is prepared through simple solution immersion and laser etching, which endows an efficient water collection from the atmosphere. Importantly, benefiting from the bionic asymmetric pattern design and the three-dimensional structure, the HWR possesses an omnidirectional fog collection with a rate of up to 23 g cm-2 h-1. We further show that the HWR could be combined with a droplet-based electricity generator to convert kinetic energy from falling droplets into electrical energy with a maximum output voltage of 200 V and a current of 2.47 μA to light up 28 LEDs. Collectively, this research provides a strategy for synchronous fog collection and power generation, which is promising for environmentally friendly energy production.

Bionic optimization design for the crossbeam of a five-axis machining center based on honeycomb sandwich structures

Bionic optimization design for the crossbeam of a five-axis machining center based on honeycomb sandwich structures

Research on the Design of Aviation and Aerospace Hatch Door Mechanisms and Their Future Bionic Prospects

The design of the space hatch door mechanisms is crucial in the aerospace field, impacting not only durability and reliability but also the life safety of astronauts during space missions. This review extensively researches vehicle doors and hatches in civil and military systems across various environments, including land, sea, deep sea, aviation, aerospace, and extreme conditions. Specially, it focuses on the structural design of hatches and related mechanisms in civil aviation and military aerospace environments, such as opening and closing mechanisms, release mechanisms, locking mechanisms, sealing mechanisms, and the ergonomic design of door structures. The review highlights the integration of bionic design principles with hatch mechanisms to explore future solutions. By systematically examining these aeras, this review addresses the lack of comprehensive studies in previous reviews, which often overlook the interconnectivity and applicability of hatch mechanisms across different fields. The absence of such holistic reviews has led to fragmented knowledge and missed opportunities for cross-industry innovation. This review aims to fill these gaps by providing a wide range of design solutions and offering insights that can enhance the development of more reliable, efficient, and safe hatch mechanisms in aerospace and other high-stakes environments.

Bionic design and mechanical performance of spiderweb-inspired mesh fabrics

The mesh structure is widely applied due to its unique structure and exceptional performance, especially spider web structural materials, which have attracted widespread interest. However, the existing flexible spider web structural materials face problems such as low production efficiency and structural defects, constraining their practical application. This study proposed two types of no-knot mesh fabrics according to the topological structure of spider web and explored their mechanical properties. Both knitted loop divergent and ring spiral mesh fabrics showed excellent mechanical performance, with the ring spiral fabric demonstrating higher maximum failure forces (2217 N in tensile and 5738 N in bursting tests) and superior impact performance in terms of maximum impact force and energy absorption. Both fabrics exhibited similar creep behaviors and could withstand 70 J impact energy with an energy absorption rate around 90 %. This work may provide new strategies and inspiration for the preparation of high-performance flexible mesh materials and further helps in developing applications of spiderweb-inspired mesh fabrics in engineering fields.

Combinatorial Bionic Hierarchical Flexible Strain Sensor for Sign Language Recognition with Machine Learning.

Flexible strain sensors have been widely researched in fields such as smart wearables, human health monitoring, and biomedical applications. However, achieving a wide sensing range and high sensitivity of flexible strain sensors simultaneously remains a challenge, limiting their further applications. To address these issues, a cross-scale combinatorial bionic hierarchical design featuring microscale morphology combined with a macroscale base to balance the sensing range and sensitivity is presented. Inspired by the combination of serpentine and butterfly wing structures, this study employs three-dimensional printing, prestretching, and mold transfer processes to construct a combinatorial bionic hierarchical flexible strain sensor (CBH-sensor) with serpentine-shaped inverted-V-groove/wrinkling-cracking structures. The CBH-sensor has a high wide sensing range of 150% and high sensitivity with a gauge factor of up to 2416.67. In addition, it demonstrates the application of the CBH-sensor array in sign language gesture recognition, successfully identifying nine different sign language gestures with an impressive accuracy of 100% with the assistance of machine learning. The CBH-sensor exhibits considerable promise for use in enabling unobstructed communication between individuals who use sign language and those who do not. Furthermore, it has wide-ranging possibilities for use in the field of gesture-driven interactions in human-computer interfaces.

The Novel Applications of Bionic Design Based on the Natural Structural Characteristics of Bamboo

The Novel Applications of Bionic Design Based on the Natural Structural Characteristics of Bamboo

Advanced bionic inverted coral solar evaporator: Enhancing sustainable water utilization with efficient and salt-resistant evaporation

Interfacial solar-driven steam generation technology shows great potential in addressing desalination and wastewater purification. However, there is a lack of advanced evaporators with high evaporation efficiency and salt tolerance, which is an obstacle to its widespread application. Drawing inspiration from marine coral structures, we develop a bionic inverted coral-type 3D solar evaporator with an array structure using structural engineering design. The microscopically porous vertical channel structure within the overall skeleton enhances the longitudinal reflux of salt ions and water evaporation, while macroscopic gaps in the bionic coral branching facilitate lateral advection–diffusion of salt ions. Numerical simulations confirm that this bionic coral structure design improves the diffusion rate of concentrated brine. Due to the localized surface plasma resonance and the Marangoni effect, the evaporator achieves remarkable water evaporation performance (evaporation rate: 2.72 kg m−2h−1, energy efficiency: 95.8 %) and operates reliably even under 20 % brine concentration (evaporation rate: 2.65 kg m−2h−1) without significant salt crystallization. Furthermore, it exhibits good wettability and robust mechanical properties, capable of withstanding a wide range of temperatures. The efficient and salt-resistant evaporation makes it valuable for applications including desalination, various wastewater treatments, and agricultural irrigation, thereby promoting the sustainable utilization of water resources.

Crashworthiness analysis of bumper structures with bionic hexagonal energy-absorbing boxes inspired by the characteristic of horsetails

Inspired by the cross-sectional structure and transverse diaphragm of horsetail stem, six types of bionic bumper structures are designed and their crashworthiness performances are investigated by numerical simulation and compared with conventional bumper structure. Results show that all types of the bionic bumper structure present excellent crashworthiness performances. Their specific energy absorption (SEA) increases more than 80% compared to original bumper structure, indicating the effectiveness of bionic design. The maximum increment in SEA under the frontal collision, the 30° inclined collision and the 40% offset collision reaches 135.32%, 96.55%, and 118.85%, respectively.

Effect of bionic texture on the lubrication efficiency and mechanical efficiency loss for rotating gears

In order to enhance lubrication effectiveness and transmission efficiency in gear transmission, it is imperative to minimize mechanical efficiency losses and frictional wear of the gears during the lubrication process. This paper proposes a bionic design scheme for the tooth surface structure of gears based on the surface texture of bay scallop shells, considering the operational conditions within the gearbox. Firstly, the microstructure of the bay scallop shell surface is analyzed, and a bionic gear mapping model based on the bay scallop shell surface is established. Meanwhile, the oil coverage rate and convective heat transfer coefficient of gear surfaces with different textures was analyzed using finite element analysis. The results showed that the oil coverage rate of gear tooth surfaces with bionic fringes surpassed that of conventional gear lubrication. Thirdly, based on the jet lubrication test calculation, it is proposed that the bionic gear exhibits a lower mechanical efficiency loss and wear mass compared to conventional gears, while the mechanical efficiency loss and wear mass of arc groove gear type lower than that of vertical groove gears. Finally, the optimal structure of the arc groove gear was predicted through orthogonal data analysis, and the validity of the data prediction was verified through experiments and simulations. The optimal combination of texture parameters for the arc groove gear is as follows: a texture depth of 225 μm, a texture width of 275 μm, a texture interval of 275 μm, and a texture length of 1600 μm. As a result, compared with the conventional gear, the lubrication efficiency of the optimized gear is increased by 41.98%, heat dissipation efficiency increased by 32.21%, and mechanical efficiency loss is decreased by 89.39%, the wear mass is reduced by 74.33%.

Aerodynamic Investigation on a Coaxial-Rotors Unmanned Aerial Vehicle of Bionic Chinese Parasol Seed.

Aerodynamic investigation of a bionic coaxial-rotors unmanned aerial vehicle (UAV) is performed. According to Chinese parasol seed features and flight requirements, the bionic conceptual design of a coaxial-rotors UAV is described. A solution procedure for the numerical simulation method, based on a multi-reference frame (MRF) model, is expressed, and a verification study is presented using the typical case. The aerodynamic design is conducted for airfoil, blade, and coaxial-rotors interference. The aerodynamic performance of the coaxial rotors is investigated by numerical simulation analysis. The rotor/motor integrated experiment verification is conducted to assess the performance of the coaxial-rotors UAV. The results indicate that the UAV has excellent aerodynamic performance and bionic configuration, allowing it to adapt to task requirements. The bionic UAV has a good cruise power load reach of 8.36 kg/kw, and the cruise flying thrust force is not less than 78 N at coaxial-rotor and rotor-balloon distance ratios of 0.39 and 1.12, respectively. It has the "blocks stability phenomenon" formed by the rotor downwash speed decreases and the balloon's additional negative pressure. The present method and the bionic configuration provide a feasible design and analysis strategy for coaxial-rotors UAVs.