Research on initial errors and constraint restrictions is one of the main research directions in the field of control of uncertain robotic systems. An adaptive iterative learning control (AILC) method based on radial basis function (RBF) neural network is proposed to address the trajectory tracking problem of the long-stroke hybrid robot system with random initial errors and full state constraints. The RBF neural network is used to approximate the unknown nonlinear terms, and the network weights are updated using an iterative learning law that incorporates a projection mechanism. Additionally, a robust learning strategy is used to compensate for both the approximation error of the neural network and the external disturbances that vary with each iteration. To relax the requirement of traditional iterative learning control (ILC) for identical initial condition, an equivalent error function is constructed based on the time-varying boundary layer. The tangent-type barrier Lyapunov function (BLF) is designed to ensure that the joint position and speed of the robot system are bounded within a predetermined range. Through stability analysis based on barrier composite energy function (BCEF), it can be proved that the boundedness of all signals in the closed-loop system and the tracking error of the robot system will converge to an adjustable residual set asymptotically. Finally, through simulation experiments conducted on the MATLAB platform, the results demonstrate that the method overcomes the random initial errors of the system effectively, ensures that the system satisfies the full-state constraints, and realizes high-precision trajectory tracking.
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