Ball Milling Research Articles

Exfoliation of boron nitride nanosheets by liquid phase method based on deep eutectic solvents and their thermal management application

AbstractBoron nitride had emerged as an innovative thermally conductive filler, garnering increasing attention from researchers. However, there was a need to create new methods for efficiently producing functionalized boron nitride nanosheets with enhanced thermal conductivity and dispersion. In this study, a novel approach was introduced to utilize deep eutectic solvents as additives to facilitate the exfoliation of boron nitride nanosheets. This method offered significant advantages in terms of cost‐effectiveness (low additives level) and high yield (about 60%). Furthermore, the resulting epoxy resin composite material exhibited outstanding thermal conductivity and thermal management properties. The thermal conductivity of EP/d‐BNNS composites reached 1.02 W/mK at 20 wt% d‐BNNS loading. Additionally, the composite material demonstrated good thermal stability and low dielectric properties. This work demonstrated that this proposed approach represents an effective means for the scalable production of boron nitride nanosheets.Highlights The boron nitride nanosheets were obtained by deep eutectic solvents (DES) ball milling method. The exfoliated boron nitride exhibits superior dispersion stability. The thermal conductivity of EP composites is significantly improved.

Exploration of an efficient and universal extraction strategy for fucoidan with glycolipid-lowering activity from typical brown algae: The importance of ball milling combined with acid treatment

Fucoidan possesses a variety of biological activities beneficial for human wellness. It is a good candidate for ameliorating obesity and diabetes. However, high-purity fucoidan products are limited due to the co-extraction of impurities i.e. alginate, protein and small molecular substances. In this study, the optimal preparation strategy for high-purity fucoidan from a template brown alga (Saccharina japonica) was screened out by the exploration of key and auxiliary steps. The key step was confirmed as moderate-temperature acid extraction and the auxiliary steps were fixed on ethanol refluxing and ball milling pretreatment. The fucose content of S. japonica fucoidan increased by 7.15 times and the sulfate group content increased by 4.87 times compared with those of fucoidans prepared by classic high-temperature acid extraction. Ball milling-assisted moderate-temperature acid extraction performed great effectiveness and universality in the extraction of high-purity fucoidans derived from four brown algae including S. japonica, Undaria pinnatifida, Sargassum fusiforme, and Fucus vesiculosus. Glycolipid-lowering activities of four fucoidans were confirmed by their interactions with intestinal bile acid, cholesterol micellar, glucose and probiotics including butyrate-producing bacteria, Bacteroides, Bifidobacterium, and Lactobacillus. Our study provided an efficient and universal extraction process for high-purity fucoidan with glycolipid-lowering activity from typical brown algae.

Study on the preparation of photothermal catalyst for toluene degradation from spent batteries

This work produced a novel photothermal catalyst TiO2-CeO2@S-AZMB for toluene degradation, based on waste zinc-manganese batteries. Using a direct ball milling technique, the catalyst was created by mixing nanoscale TiO2 and CeO2 with active metals extracted from wasted batteries. The catalyst demonstrated excellent photothermal catalytic performance at a material addition ratio of 3:6:1, with S-AZMB, TiO2, and CeO2 at that ratio. At this point, the reaction temperature was 110 °C, the light intensity in the reaction system was 32 mW/cm2, and the toluene elimination efficiency was high. Toluene elimination effectiveness could be as high as 94.34 %. The catalyst greatly lowered the initiation temperature of catalytic combustion in addition to increasing thermocatalysis and photocatalysis efficiency through the photothermal synergistic effect. A novel theoretical foundation for the recycling of used batteries and the advancement of photothermal catalytic technology was also provided by the investigation of the photo-absorption properties and photothermal conversion mechanism of the catalysts.

Efficient Preparation of Metal-Ion Intercalated Vanadium-Based Cathodes for High-Performance Aqueous Zinc-Ion Batteries: Na2V6O16·3H2O as an Example.

The inherent challenges associated with aqueous zinc ion batteries (AZIBs), such as low energy density and slow diffusion kinetics, pose significant obstacles to their widespread adoption as energy storage systems. These limitations mainly stem from the nongreen and complex preparation process of high-quality cathode materials. In this study, we propose an approach utilizing microwave-assisted ball milling to expedite the fabrication of vanadium-based intercalated nanomaterials, aiming at solving the problem of prolonged reaction at high temperatures, which is unavoidable in the preparation of anode materials. Na2V6O16 (NVO) nanorods were synthesized in just 40 min under aqueous solvent conditions. These nanorods exhibit remarkable electrochemical properties, including a high specific capacity of 564 mA h g-1 at 0.1 A g-1 and an excellent cycle life, maintaining 164.2 mA h g-1 after 5000 cycles at 5 A g-1. Additionally, the incorporation of Na+ into the electrolyte effectively mitigates the stripping of Na+ and the deposition of Zn dendrimers from NVO, further contributing to enhanced cycling stability. The findings of this study offer a promising approach to the rapid and efficient synthesis of high-quality ZIB cathode materials.

Micronized Rose Petal Powder: A Valuable Edible Floral Food Ingredient Containing Bioactive Compounds

Flower petals, as byproducts, provide significant health benefits and can be used in food production. In this study, the impact of the micronization process using a ball mill on the properties of micronized powders derived from wild rose petals of the rugosa variety (Rosa rugosa Thunb.) was examined. The micronized rose powders were subjected to an investigation regarding their particle size, color, molecular characterization (FTIR), electronic nose procedure and antioxidant potential. The study found that micronization considerably reduced d50 particle dimensions from 98.6 µm to 39.9 µm. An FTIR analysis revealed the presence of characteristic (2980, 1340, and 1225 cm−1) bands. The hydrolysable tannins are the most abundant polyphenolic chemicals in rose powders, followed by anthocyanins. Rose powders are an extremely valuable antioxidant raw material due to their high total phenol content (71.8 mg GAE/g), which increased by approximately 26% after micronization. The antioxidant activity, as determined by ABTS•+, DPPH• and FRAP, is likewise very high. The intensity of volatile chemicals decreased in powders after micronization.

Fault diagnosis method of rolling bearing of BN ball mill based on AESL-GA

Aiming at the shortcomings of incomplete and inaccurate knowledge-based Bayesian network (BN) construction methods, a BN structure construction method based on knowledge guidance and data mining is proposed. Aiming at the problem of inaccurate single signal fault diagnosis results and the uncertainty problem in fault information, the current signal and the vibration signal are fused to establish the feature nodes of the BN network, and the fault feature parameters of the two signals are extracted respectively. The feature basket is selected using the discrimination index method and used as the node of the BN structure feature layer. The initial BN structure constructed by expert knowledge is combined with the adaptive elite structure genetic algorithm (AESL-GA) for structural optimization. By adaptively restricting the search space in the evolution process, reducing the number of free parameters, improving its global search ability, and obtaining the optimal BN structure. The method is verified by the measured data of the ball mill rolling bearing of Jinchuan Company and the Paderborn University data set, which proves the effectiveness of the proposed method.

Low Sintering Temperature Effect on Crystal Structure and Dielectric Properties of Lead-Free Piezoelectric Bi0.5Na0.5TiO3-NaFeTiO4

Bi0.5Na0.5TiO3 (BNT) emerges as a promising ferroelectric and piezoelectric lead-free candidate to substitute the contaminant Pb[TixZr1−x]O3 (PZT). However, to obtain optimal ferroelectric and piezoelectric properties, BNT must be sintered at high temperatures. In this work, the reduction of sintering temperature by using iron added to BNT is demonstrated, without significant detriment to the dielectric properties. BNT-xFe with iron from x = 0 to 0.1 mol (∆x = 0.025) were synthesized using high-energy ball milling followed by sintering at 900 °C. XRD analysis confirmed the presence of rhombohedral BNT together with a new phase of NaFeTiO4 (NFT), which was also corroborated using optical and electronic microscopy. The relative permittivity, in the range of 400 to 500 across all the frequencies, demonstrated the stabilization effect of the iron in BNT. Additionally, the presence of iron elevates the transition from ferroelectric to paraelectric structure, increasing it from 330 °C in the iron-free sample to 370 °C in the sample with the maximum iron concentration (0.1 mol). The dielectric losses maintain constant values lower than 0.1. In this case, low dielectric loss values are ideal for ferroelectric and piezoelectric materials, as they ensure minimal energy dissipation. Likewise, the electrical conductivity maintains a semiconductor behavior across a range of 50 Hz to 1 × 106 Hz, indicating the potential of these materials for applications at different frequencies. Additionally, the piezoelectric constant (d33) values decrease slightly when low concentrations of iron are added, maintaining values between 30 and 48 pC/N for BNT-0.025Fe and BNT-0.05Fe, respectively.

Mechanochemical Synthesis of High-Entropy MOF-74 with Multiple Active Sites for CO2 Adsorption and Synergistic Conversion.

Compared with monometallic metal-organic frameworks (MOFs), the synergistic effect of multiple metals significantly enhances the catalytic performance of the CO2 cycloesterification reaction, leading to improved CO2 adsorption and catalytic conversion capabilities. To investigate this concept, a high-entropy MOF-74 (HE-MOF-74) with a uniform distribution of five distinct metal ions (Zn2+, Mg2+, Ni2+, Co2+, and Cu2+) was successfully synthesized using a straightforward mechanical ball milling technique and comprehensively characterized (including structural, morphological, and physicochemical properties). The results reveal that HE-MOF-74 exhibits significantly increased specific surface area and CO2 adsorption capacity compared with those of monometallic MOF-74. The presence of multiple unsaturated metal centers as Lewis acid sites, oxygen atoms linking the metals, and ligand-based hydroxyl groups serving as base sites enable efficient immobilization of CO2 into cyclic carbonate. This study introduces a novel synthetic approach for the green and efficient production of HE-MOF-74 and proposes a new application for CO2 utilization.

Fabrication of TiN-doped Ti nanocomposites with high strength and ductility by plasma-assisted ball milling and laser powder bed fusion

An efficient method to fabricate titanium nitride (TiN)-doped titanium (Ti) nanocomposites through a combination of plasma milling, plasma spheroidization, and laser powder bed fusion (LPBF) was developed to obtain Ti-based materials with high strength and ductility from commercially pure titanium (CP-Ti). Nitrogen plasma milling and plasma spheroidization were used to fabricate Ti-TiN nanocomposites, which were mixed with CP-Ti powder at a 1:9 ratio and printed by LPBF forming. The resulting materials possessed a dual-scale morphology with both coarse lath-like and fine acicular-like grains. The Ti-TiN nanocomposites possessed higher hardness and tensile strength and lower ductility than those of the control sample without TiN. The mechanical properties of the LPBF-printed Ti-TiN nanocomposites were improved compared with those of LPBF-printed CP-Ti because of the TiN particles and resulting dual-scale structure. Nitrogen plasma milling provides a simple route to fabricate TiN nanophase-reinforced Ti-based nanocomposites suitable for LPBF printing.Graphical

Navigating Ball Mill Specifications for Theory-to-Practice Reproducibility in Mechanochemistry.

The rising prospects of mechanochemically assisted syntheses hold promise for both academia and industry, yet they face challenges in understanding and, therefore, anticipating respective reaction kinetics. Particularly, dependencies based on variations in milling equipment remain little understood and globally overlooked. This study aims to address this issue by identifying critical parameters through kinematic models, facilitating the reproducibility of mechanochemical reactions across the most prominent mills in laboratory settings, namely planetary and mixer mills. Through a series of selected experiments replicating major classes of organic, organometallic, transition metal-catalyzed, and inorganic reactions from literature, we rationalize the independence of kinematic parameters on reaction kinetics when the accumulated energy criterion is met. As a step forward and to facilitate the practicability of our findings, we provide a freely accessible online tool[†] that allows the calculation of respective energy parameters for different planetary and mixer mills. Our work advances the current understanding of mechanochemistry and lays the foundation for future rational exploration in this rapidly evolving field.

Enhanced Treatment of Antimony Mine Wastewater by Sulfidated Micro Zerovalent Iron (S-mZVI).

Commercial micron zerovalent iron (mZVI) and sulfur were used to prepare sulfidated micro zerovalent iron (S-mZVI) through ball milling. The corrosion potentials of mZVI and S-mZVI were -0.01 and -0.37 V, respectively, indicating S-mZVI possessed a stronger electron-donating ability. The practical antimony mine wastewater (C0(Sb(V)) = 3.8296 mg/L, pH = 8.29) was treated. If meeting the national discharge standard of 5 μg/L, 2.0 g/L mZVI and 1.6 g/L S-mZVI were required within 120 min. Passing N2 or reducing wastewater pH enhanced the treatment of Sb(V) by S-mZVI, in which the wastewater acidification was more effective. Once the wastewater pH was adjusted to 3.00, only 0.7 g/L S-mZVI and 40 min long time were needed to achieve the emission below 5 μg/L. Even S-mZVI underwent four cycles, and the final concentration of Sb(V) was as low as 4.67 μg/L. As the pHzpc value was 4.09 and the corrosion potential was -0.56 V at pH 3.0, the electron-donating ability of S-mZVI as well as the electrostatic attraction between the surface of S-mZVI and Sb(V) increased. Sulfidation of mZVI and then application under the acid condition significantly improved the treatment efficiency of Sb(V).

Metal-Free C-X Functionalization in Solid-State via Photochemistry in Ball Mills.

We report the first metal- and catalyst-free protocol for the facile cross-coupling of aryl halides towards C-B, C-P and C-S bonds under solid-state ball milling conditions via UV light irradiation. The reactions can be performed in the absence of bulk solvents at room temperature in a mixer mill, yielding up to 99% and being tolerant towards various functionalized aryl halides (X = I or Br). Furthermore, we developed a novel photoreactor design increasing the light intensity. With this we could demonstrate that our protocol surpasses classical solvent based as well as purely mechanochemical approaches in terms of green metrics and energy efficiency.

Study on the properties and eco-sustainability of early-age carbonation cured cement paste with recycled concrete slurry waste substitution

The reduced early-age properties of cementitious materials substituted recycled concrete slurry waste (RCSW) hinder its utilisation, which can be further improved via early-age carbonation curing with benefits from sequestering the CO2. This study aims to compressively investigate the effectiveness and environmental impact of early carbonation curing on three replacement ratios and three types of treatments of RCSW including sieving, shearing and ball milling with standard curing. In addition to mechanical properties, hydration properties, microstructure characteristics, and carbon sequestration of the treated-RCSW replaced cement paste after different curing methods were investigated and compared. The results showed that, compared to substitution ratios of 30 % and 45 %, cement paste with a 15 % RCSW substitution ratio exhibited higher strength. Furthermore, compared to standard curing, the carbonation curing method effectively improved the early strength and overall performance of the cement paste, with the early strength under carbonation curing at a 15 % RCSW substitution rate being about 89 % higher than that of standard curing. According to economic and environmental calculations, RCSW substitution could effectively reduce carbon dioxide emissions, and the use of carbonised curing methods enabled the cement paste to effectively absorb carbon dioxide.

Structure and mechanical properties of consolidated billets from recycled chip wastes of cast metal matrix composites of the Al-Si-SiC system

This study examines the structure and mechanical properties of billets produced via hot pressing from ball-milled chips of Al-Si-SiC metal matrix composites. The chips, derived from cast composites, were subjected to high-energy ball milling to obtain powder, which was then consolidated by hot pressing at 450 °C. The findings reveal that machining reduces the average size of SiC particles from 41.9 to 12.9 µm, and ball milling further reduces it to 5.9 µm. Powder-pressed billets exhibited a more homogeneous SiC distribution and showed ∼1.9 times higher hardness than the cast material, while chip-pressed billets showed only a ∼13 % increase. Compression tests indicated the highest yield strength of 333 ± 7 MPa in powder-pressed samples, compared to 225 ± 6 MPa in the cast state and 143 ± 26 MPa in chip-pressed samples. However, powder-pressed samples had lower ductility (∼3 %) than cast and chip-pressed samples. The influence of hot pressing temperature (350–500 °C) on the structure and mechanical properties was also explored, showing that higher temperatures improve silicon distribution but slightly reduce hardness and yield strength. Recycled composite materials from chip waste are promising for producing consolidated billets, especially for small-sized components in machinery and instrument engineering.

Synthesis of Mo-Cu nanocomposite powder by hydrogen reduction of copper nitrate coated MoO3 powder mixture

The fabrication of Mo-based nanocomposite powder with homogeneous dispersion of Cu was investigated. The fine MoO3 powders were prepared by high energy ball milling, and Cu particles on the ball-milled powder surfaces were formed by calcination of a precursor solution copper nitrate. In the powder mixture calcined at 300 °C, MoO3 and CuO appeared in the form of aggregates with fine particles. Microstructural analysis showed that the oxide powders were changed to Mo-Cu nanocomposite powders with an average particle size of about 150 nm and had microstructural homogeneity by hydrogen reduction at 800 °C for 1 h. These results are help to optimize the synthesis process of homogeneous Mo-Co nanocomposite powders.

Enhancing photovoltaic performance through high-energy ball milling of Nb-doped TiO2 nanoparticles

Enhancing photovoltaic performance through high-energy ball milling of Nb-doped TiO2 nanoparticles

Effect of milling time on structural and electrical properties of thermomechanically synthesized of Ba0.1 (Bi0.45Na0.45)TiO3 nanoceramics for ferroelectric random-access memory device

Lead-free Ba0.1(Bi0.45Na0.45)TiO3 (BBNTO) nanoceramics were synthesized using high-energy ball milling, followed by a solid-state reaction method. XRD analysis of the microstructure indicated the formation of tetragonal symmetry. The crystallite size of the nanoceramic powder decreased from ∼ 28 nm to 10 nm after milling for 0, 30, 60, and 90 hours. The dielectric properties of the nanoceramics showed significant improvement, with a diffuse phase transition occurring around 80 °C). The dielectric constant increased with temperature across various frequencies, reached a maximum value at approximately at temperature ∼ 380 °C. At lower temperatures and higher frequencies, the relative permittivity and tangent loss depend on the crystallite size and milling duration. Impedance spectroscopy data analysis revealed size-dependent impedance characteristics and dielectric relaxation. The ac conductivity plot adhered to the Arrhenius relation, and the calculated activation energy confirmed the negative temperature coefficient of resistance (NTCR) behavior. P-E loops confirmed ferroelectric properties, indicating potential for use in future ferroelectric-based storage devices.

Hydrogen-Rich Syngas Production in a Ce0.9Zr0.05Y0.05O2−δ/Ag and Molten Carbonates Membrane Reactor

This study proposes a new dense membrane for selectively separating CO2 and O2 at high temperatures and simultaneously producing syngas. The membrane consists of a cermet-type material infiltrated with a ternary carbonate phase. Initially, the co-doped ceria of composition Ce0.9Zr0.05Y0.05O2−δ (CZY) was synthesized by using the conventional solid-state reaction method. Then, the ceramic was mixed with commercial silver powders using a ball milling process and subsequently uniaxially pressed and sintered to form the disk-shaped cermet. The dense membrane was finally formed via the infiltration of molten salts into the porous cermet supports. At high temperatures (700–850 °C), the membranes exhibit CO2/N2 and O2/N2 permselectivity and a high permeation flux under different CO2 concentrations in the feed and sweeping gas flow rates. The observed permeation properties make its use viable for CO2 valorization via the oxy-CO2 reforming of methane, wherein both CO2 and O2 permeated gases were effectively utilized to produce hydrogen-rich syngas (H2 + CO) through a catalytic membrane reactor arrangement at different temperatures ranging from 700 to 850 °C. The effect of the ceramic filler in the cermet is discussed, and continuous permeation testing, up to 115 h, demonstrated the membrane’s superior chemical and thermal stability by confirming the absence of any chemical interaction between the material and the carbonates as well as the absence of significant sintering concerns with the pure silver.

Effect of La on Microstructure, Mechanical Properties and Friction Behavior of In Situ Synthesized TiB2/6061 Composites

In situ synthesized 3 wt.%TiB2/6061 composites with different La contents were fabricated by an Al-K2TiF6-KBF4 system at 850 °C with ball milling and stirring casting. The effects of La content (0 wt.%, 0.1 wt.%, 0.3 wt.%, 0.5 wt.%) on the microstructures and mechanical properties of the composites at room temperature were investigated. The results showed that the addition of La could refine α-Al grains and modify the morphology of TiB2 particles significantly. In 0.3 wt.%La-3 wt.%TiB2/6061 composites, there are chamfering planes on the surface of TiB2 particles, which are caused by the adsorption of La on the {112¯0}, {12¯12} and {101¯1} crystal planes. The values of YS, UTS and EL of the composites with 0.3 wt.% La were 216.8 MPa, 273.0 MPa and 11.2%, which were 69.2%, 34.8% and 5.7% higher than those of the 3 wt.%TiB2/6061 composites. The improvement of mechanical properties was mainly attributed to the grain refinement, distributed particles and transformation of particle morphology. In friction behavior, 0.3 wt.%La-3 wt.%TiB2/6061 composites have the best wear resistance properties with the smallest and shallowest grooves on the surface after wearing. The main mechanisms of the composites are adhesive wear and abrasive wear. In summary, the best content of La addition in 3 wt.%TiB2/6061 composites is 0.3 wt.%.

Waste to Wealth: One-Step Exfoliating of Spent Graphite to Build a Low-Cost Cathode for Lithium-Sulfur Batteries.

With the booming development of Li-ion batteries (LIBs), the recycling and reusing of spent graphite (SG) from LIBs is becoming increasingly crucial. Meanwhile, developing low-cost and efficient carbon hosts for lithium-sulfur (Li-S) batteries has gained widespread attention in the past decade. Nevertheless, the processing of carbon materials as sulfur hosts is often energy-consuming and complex. Herein, a simple and environmental-friendly strategy is proposed to reuse the SG to prepare graphene/sulfur composite cathode for Li-S batteries. Due to expanded layer spacing and defects of SG, sulfur molecules can strip it into a graphene-type host via ball milling. By optimizing the S/SG ratio and ball milling time, the as-prepared graphene/sulfur composite cathode with 70 wt.% sulfur content exhibits a high capacity of 1000 mAh g-1. With a high sulfur loading of 4.68 mg cm-2, the graphene/sulfur cathode can maintain 526 mAh g-1 after 400 cycles. This work provides a novel waste-to-wealth perspective for recycling spent graphite from LIBs to reuse in Li-S batteries.