Austenite Grain Size Research Articles

Austenite grain growth in tailored cooling rate experiment designed by numerical simulation for peritectic steel

The heat transfer model for steel solidification in Al2O3 crucial and permanent mold by finite element method was developed and validated by temperature measurement. The multi-gradient operation was novelly designed, and the tailored cooling rate in range of 0.1–10 °C/s was obtained at the target location. The simulation aided experiment with the large-sized samples was carried out, and the local cooling rate was verified by secondary dendrite arm spacing. The size of austenite grain decreases slightly as cooling rate increases from 0.15 °C/s to 0.31 °C/s, and then increases dramatically in the range of 0.31–0.48 °C/s, finally decreases with cooling rate increasing further to 9.76 °C/s. The relationship between austenite grain size and cooling rate was logarithmically regressed in the range of 0.48–9.76 °C/s, in which the kinetic equations on basis of cooling experiment and continuously cast slab can also work. However, the grain size decrease in 0.15–0.31 °C/s and then increase in 0.31–0.48 °C/s cannot be described. Based on the mechanism of peritectic solidification, the austenite grain growth is mainly controlled by diffusion at a low cooling rate smaller than 0.31 °C/s, and the final grain size is less than 1.0 mm. At a medium cooling rate between 0.48 and 3.60 °C/s, austenite grain growth is accelerated by the energy stored during massive type peritectic transformation previously, and the grain size is between 1.7 and 2.9 mm. At high cooling rate larger than 9.76 °C/s, austenite grains grow to about 0.9 mm in columnar shape. The time for grain growth is not adequate, although addition energy storage by massive transformation can also occur. The critical cooling rate for the onset of massive type peritectic transformation in the large-sized sample is between 0.31 and 0.48 °C/s. The growth velocity in the isothermal experiment is much smaller than that in continuous cooling process, confirming that the austenite grain evolution is significantly affected by previous peritectic solidification.

Realizing the strength-ductility balance of a warm-rolled 10 Mn steel via preparing dual nano-sized precipitates

A novel strategy involving warm rolling and tempering-annealing was introduced to optimize the strength-ductility balance of Fe-10.2Mn-2.2Al-0.41C-0.6 V (wt. %) steel. The V- and κ-carbide particles produced during the tempering are critical for tailoring the austenite characteristics during the subsequent annealing. Austenite that nucleates on Mn-rich κ-carbides inherit their high Mn content and fine grain size. Quantitative calculations suggest that the pinning effect exerted by the V-carbide particles strongly resists grain boundary motion and recrystallization grain growth, further refining the final microstructure. Moreover, the dual nano-sized particles induce abnormal variations in the grain size and fraction of austenite, influencing the deformation mechanisms. In the absence of deformation twins, the fresh martensite develops into “separating walls” to refine the microstructure and further enhances the work hardening in addition to the complex dislocation mobile. Finally, the tempered-annealed sample demonstrated a simultaneous increase in the yield and tensile strengths from 1166 to 1452 MPa and 1507–1727 MPa, but a slight decrease in the total elongation from 18.6% to 16.8% compared to annealed sample, achieving a good strength-ductility balance.

Correlation of austenite grain size with ε-/α′-martensitic transformation and mechanical properties in a high-manganese damping steel

One of the core studies on low stacking fault energy (SFE) high-manganese steel is to maintain excellent damping capacity while achieving high strength and toughness. The austenite grain size (AGS) in high-Mn steel affects its SFE and even the strength-plasticity and damping capacity of the steel, but the detailed mechanism related to martensitic transformation has not been clarified. In this study, Fe-17Mn high-Mn damping steel is used as the material to obtain austenite grains of different sizes by controlling the cold rolling and annealing processes. By using in-situ tensile testing, damping capacity testing, and various microscopic analytical techniques, the influence of AGS on the thermal/deformation induced martensitic transformation, work hardening behavior, mechanical properties and damping capacity of the steel is mainly studied. The results indicate that the refinement of austenite grain increases the SFE of high-Mn damping steel and reduces the amount of thermal induced ε-martensite (εth) and stacking faults (SFs). The deformation induced martensitic transformations (DIMTs) in high-Mn damping steel during tensile deformation include γ→εD, εth→α′ and εD→α′ transformation. The deformation induced ε-martensitic transformation is more helpful to improve the work hardening rate than deformation induced α′-martensitic transformation. Due to the concentration of strain partitioning at grain boundaries, twin boundaries and phase boundaries, refinement of austenite grain can promote deformation induced ε-martensitic transformation and improve the steel strength. However, excessively small austenite grains can suppress deformation induced α′-martensitic transformation leading to a significant decrease in elongation. Under the synergetic effects of grain refinement strengthening and multiple martensitic transformations, when the average AGS is about 4.0 μm, the steel has high strength and high plasticity, with a tensile strength of 919 MPa, a yield strength of 518 MPa and an elongation of 46.4 %. The product of tensile strength and elongation is up to 42.6 GPa·%. At low or high strain amplitudes, the damping capacity of this steel shows an opposite trend with the refinement of AGS. The damping capacity of the steel gradually increases with grain refinement at low strain amplitudes of 0.01 %–0.065 %, mainly due to the reduction of the content of weak pinning points. At high strain amplitudes of 0.065 %–0.1 %, the damping capacity of the steel gradually decreases for the reduction of damping sources with the refinement of grain size.

Effect of the Normalizing Temperature on the Size and Homogeneity of Austenite Grain in 20CrMnTi Carburized Gear Steel

Effect of the Normalizing Temperature on the Size and Homogeneity of Austenite Grain in 20CrMnTi Carburized Gear Steel

Precipitate Dissolution and Grain Growth during Solution Treatment of Ce‐Containing 15Cr–22Ni–1Nb Austenitic Heat‐Resistant Steel

The precipitate dissolution and grain growth during the solution treatment of a newly developed Ce‐containing 15Cr–22Ni–1Nb steel are investigated. The dissolution of eutectic NbC is the result of the elements diffusion along the concentration gradients, and honeycomb (Fe,Cr,Ni,Si)2(Nb,Mo) Laves phase transforms into a more stable Mo2C‐type M2C carbide. As the cerium content is increased from 0 to 0.0630 mass%, the area fraction of eutectic precipitates in forged and solution‐treated 15Cr–22Ni steel is decreased first and then increased. For the steel with 0.0055 mass% cerium content, the substantial reduction in the area fraction of precipitates during hot forging and solution treatment is ascribed to the severe abnormal grain growth. In the case of 15Cr–22Ni steel with 0.0019 and 0.0630 mass% cerium content, the average size of austenite grains after solution treatment is reduced, the multipeak development of grain size distribution is restrained, the range of grain size distribution is narrowed, and the variation coefficient of grain growth, the critical size of abnormally grown grain, and the proportion of abnormally grown grain are all decreased. The variation coefficient of grain growth and the critical size of abnormally grown grain in the steel are increased as the solution time is extended, whereas the proportion of abnormally grown grain presents a general trend of reduction. The established mathematical model of grain growth in the paper can be well applied to predict and control the average size of austenite grains in 15Cr–22Ni steel after solution treatment.

Synergistic improvement of strength and ductility by high magnetic field assisted intercritical annealing in lightweight medium Mn steel

The microstructures and mechanical properties of lightweight medium Mn steels were studied by high magnetic field (HMF) assisted intercritical annealing process (HMF-IA). The results show that the volume fraction of retained austenite increased and reached the maximum value of 56.2 % when the magnetic flux density (MFD) was 10 T at first and then decreased with the increase of MFD. The application of 10 T HMF promoted the diffusion ability of carbon atoms into austenite by magnetic stress-driven dislocation movement and increased the volume fraction and grain size of austenite. HMF also played a critical role in dislocation movement and element partitioning during the IA process. Due to the wide range of bimodal size distribution of austenite after the HMF-IA process, stronger transformation induced plasticity effect and twin induced plasticity effect happened in the process of plastic deformation. For the sample annealed under 10 T, comparing with the sample annealed without HMF, the product of strength and elongation value increased from 45.7 GPa·% to 55.1 GPa·%. Additionally, it also kept a persistent high strain hardening. The present study provides a new understanding of the role of HMF in adjusting the relationship between microstructure and mechanical properties during the annealing process and opens up a new path for designing industrial medium Mn steel with low cost, high performance and simple process.

Ti-Mo microalloyed medium Mn steels: Precipitation and strengthening mechanism

Medium-Mn steels possess an exceptional strength-ductility balance but normally relatively low yield strength, which hinders their practical applications especially in ultra-high strength structural components. In this study, the simultaneous addition of Ti and Mo was proposed to improve the yield strength of medium-Mn steels, together with the systematic experimental and theoretical investigations on the precipitation behavior of (Ti, Mo)C carbides and its effects on the microstructure-properties relationship. The addition of Ti and Mo increases yield strength by 150∼350 MPa and ultimate tensile strength by 55∼320 MPa without a significant loss of ductility. Based on the intercritically annealed microstructure close to equilibrium as well as the nucleation and growth kinetic theory, the Ti–Mo addition can reduce the fraction of austenite, but increase the mechanical stability of austenite by refining the mean grain size of austenite. Mo was found to increase the precipitate density of (TixMo1-x)C by lowering the interfacial energy between the nano-precipitates and the matrix, and reduce the mean size of precipitates. A maximum increment in yield strength (∼350 MPa) was achieved at 610 °C, which was mainly attributed to the combined effects of grain refinement and precipitation hardening due to the addition of Ti and Mo.

Effects of Ultrafine and Homogenization Process on Microstructure and Properties of H13 Die Steel

Abstract The mixed grain structure was found in H13 die steel due to improper production process parameters, and mixed grain structure has adverse effects on the performance of H13 die steel. The appearance of mixed grain structure is analysed. The heredity of mixed grain structure in H13 die steel was eliminated by using ultrafine and homogenization processes. The characteristics of the microstructure of H13 die steel were investigated, and mechanical properties were tested. The results indicated that the mixed grain structure transformed into fine equiaxed grains after the ultrafine and homogenization process and the average grain size of austenite is about 20.7 μm. After quenching and tempering treatment, the hardness of the sample reached 47.1 HRC, and the impact absorption energy was 10.8 J.

Unleashing the potential of nano-bainite bearing steels: Controllable selection of microstructure evolution enables concurrent improvement of toughness and hardness by pre-cold deformation

In the face of increasingly demanding service conditions for high-end bearings, the need for bearing steels that demonstrate superior mechanical properties, specifically a robust balance of strength and toughness, is growing. The adoption of near-net-shaped cold rolling methods has emerged as a leading international technology to enhance bearing performance. In this study, the effect mechanisms of pre-cold deformation on the phase transformation kinetics, microstructure evolution and mechanical properties of nano-bainite bearing steels are systematically studied. Results reveal that pre-cold deformation treatment effectively reduces the Ac1 temperature of the experimental steel, expedites nano-bainite transformation and promotes strong variant selection during bainite phase transformation. With the increase in pre-cold deformation from 0 % to 50 %, the size of the prior austenite grains decreases from 6.7 μm to 3.3 μm, and the size of carbides in specimens becomes more uniform, whilst the refinement of austenite grains can considerably reduce the thickness of bainitic ferrite plates. The decrease in grain size and the increase in V1–V2 variant pairs lead to an improvement in the toughness of the nano-bainite bearing steel from 64.9 J/cm2 to 114.3 J/cm2. A marginal increase in the hardness of the bearing steel is observed with the increase in pre-cold deformation. Furthermore, this study discusses the evolution mechanism of microstructure in the subsequent phase transformation by different microstructures in the early stage. Results show that pre-cold deformation leads to the transition of the martensite twin substructure in the specimens from {112} <111> twins to twinned variants. These insights offer critical understanding into the microstructural underpinning the enhanced performance of nano-bainite bearing steels subjected to pre-cold deformation treatment.

Effect of Nb content variations on the microstructure and mechanical properties of NiCrMo welded joints

The effects of varying the Nb content (1.04 wt%-1.55 wt%) in NiCrMo weld metals on the microstructure, tensile strength and cryogenic impact toughness were investigated. The microstructure of the three different weld metals was observed to be composed of austenite matrix and precipitates by characterization techniques such as SEM, EDS, EBSD, and TEM. The precipitates within the grains were NbC and Ni3Nb phases, and the precipitates on the grain boundaries were NbC phases. With the increase of Nb content, the average grain size of austenite decreased from 205.3 μm to 161.4 μm, and the area fraction of precipitates increased from 1.41% to 3.97%. The cryogenic impact value of the welded joints decreased from 97 J to 76.3 J, while the tensile strength increased from 682.5 MPa to 710 MPa, indicating that the increase in the area fraction of the Nb-rich phase had a deleterious effect on the cryogenic impact toughness and was conducive to the elevation of the tensile strength. When the Nb content in the weld metal was 1.25 wt%, the comprehensive mechanical properties of NiCrMo welded joints were the best, with a tensile strength of 695.5 MPa and a cryogenic impact value of 86.7 J.

The effect of network cementite dissolution on the nucleation and growth of prior austenite grains in high carbon low alloy steels

The state of austenite grains has an essential role in the microstructure transformation and mechanical properties of alloy steel during heat treatment or subsequent hot working. The initial microstructure of alloy steel is inseparable from the nucleation and growth of austenite grains. Hence, in this work, high carbon low alloy steel with the initial microstructure of lamellar pearlite and grain boundary cementite was selected, and the effect of cementite dissolution on austenite grain growth was analyzed from the perspective of the phase transition dilatometer curve. Three nucleation sites in high carbon low alloy steel were found by multi-perspective characterization, forming two types of austenite grains: pearlite-austenite grain and cementite-austenite grain. Under cementite pinning and solute drag effect, the growth of the prior austenite grains was retarded during the isothermal temperatures process. The average size of prior austenite grains increased only from 65.1 μm (1050 °C) to 69.8 μm (1150 °C). This work provides a foundation for optimizing the prior austenite grains state by utilizing grain boundary cementite dissolution.

Inclusions and microstructures in coarse-grained heat-affected zone of Al–Ti–Ca deoxidized shipbuilding steels with different Al contents after high-heat input welding

The inclusions, microstructure evolution and impact toughness of the coarse-grained heat-affected zone (CGHAZ) of Al–Ti–Ca deoxidized shipbuilding steel plates with different Al contents after high-heat input welding of 400 kJ cm−1 are investigated. The characteristics of inclusions and their influence on the refinement of microstructure and impact toughness in CGHAZ was elucidated. Increasing the Al content from 0.016 wt% to 0.022 wt% and 0.043 wt% results in an increase in the average size of prior austenite grain and the brittle phase fractions, while decreasing the content of intragranular acicular ferrites (IAFs). The results of the thermodynamic calculations, high-temperature laser scanning confocal microscopy and differential scanning calorimetry all show that increasing the Al content can diminish the austenitic stable region, elevate the transition temperature from austenite to ferrite and suppress the nucleation of IAF. In the present steels, the IAF formation is successfully induced by the specific inclusions, namely Al2O3–CaO–Ti2O3–MnS(-CaS), in which the calcium aluminate inclusions are embedded with Ti-oxides and CaS–MnS precipitates. The effective inclusions have the number density of 93 mm−2 in 16Al steel and 27 mm−2 in 22Al steel, but they are rarely found in 43Al steel. On average, an effective inclusion can induce 3.4 IAFs in 16Al steel and 2.8 IAFs in 22Al steel. Thus, as the Al content increases from 0.016 wt% to 0.22 wt% and 0.043 wt%, the impact toughness of CGHAZ at −40 °C decreases from 134 J to 78 J and 24 J with the welding heat input of 400 kJ cm−1.

Multiscale in-situ observations of the micro- and nanostructure of a PH 13-8 Mo maraging steel during austenitization

The aim of the present work is to elaborate on the microstructural evolution of a PH 13-8 Mo maraging steel during austenitization by using multiscale in-situ techniques, which range from high-temperature electron backscatter diffraction and high-energy X-ray diffraction to high-temperature transmission electron microscopy. In order to supplement these in-situ experiments, samples quenched from different temperatures after isochronal heating are subjected to an in-depth microstructural characterization by means of atom probe tomography.The results indicate diffusion-dominated kinetics for the α’ to γ transformation in the investigated heating rate range. Moreover, high-temperature electron backscatter diffraction experiments confirm the occurrence of the austenite memory effect. In addition to the inheritance of grain size and crystallographic orientation of the prior austenite grains, a lath-like substructure remains in austenite, which consists of thermally stable, geometrically necessary dislocations. It is suggested that these dislocations play the key role for enabling recrystallization at higher temperatures without prior cold deformation. This phenomenon is evidenced for the first time in a PH 13-8 Mo maraging steel. However, it is believed that excessive amounts of carbides at austenite grain boundaries or an alteration of the dislocation structure could impede this abnormal recrystallization.

Model for Prediction of the Size of Austenite Grains Upon Hot Deformation of Low-Alloyed Steels Taking into Account the Evolution of the Dislocation Structure

Abstract—A model is proposed to describe the behavior of the average size of austenite grains and the dislocation structure of low-alloyed steels during and after hot deformation. The model takes into account the processes of recovery, dynamic recrystallization of grains and normal grain growth, as well as the strain-induced precipitation of carbonitride phases and their evolution. The calculation results are compared with the experimental data available in the literature and their satisfactory agreement is shown.

A Model for Predicting the Size of Austenite Grains upon Hot Deformation of Low-Alloyed Steels Considering the Evolution of the Dislocation Structure

A Model for Predicting the Size of Austenite Grains upon Hot Deformation of Low-Alloyed Steels Considering the Evolution of the Dislocation Structure

Effect of Co content on microstructure and mechanical properties of maraging steel

Effect of Co element on the microstructure and mechanical properties of maraging steel is studied and summarized. The microstructure and mechanical properties of five different compositions of maraging steels were characterized and tested in three heat treatment states, with the heat treatment schemes of homogenization treatment at 1300 °C × 10h, solution treatment at 800 °C × 2h, and aging treatment at 480 °C × 5h. The research has discovered that increasing the Co content in three different heat treatment states can lead to a reduction in the size of the original austenite grains and the width of martensite laths. In the aged state, higher Co content causes the precipitation phase to transform from an ellipsoidal Mo-rich phase to a needle-like Ni3(Mo, Ti) phase. These changes in the size, shape, and density of the precipitated phases result in a more pronounced effect of precipitation strengthening, leading to a significant increase in the material's strength.

Preservation conditions of hot work hardening in die steel with regulated austenitic transformation during exploitation

Die steels with regulated austenitic transformation during exploitation (RATE steels) are a new class of tungsten-free steels for hot forming at operating temperatures up to 750 – 800 °C. High durability of the pressing tool and its long service life are ensured by the ability of these steels to preservation of hot work hardening. This circumstance distinguishes RATE steels from traditional alloy steels, which are prone to softening at high temperatures. However, the temperature ranges for the preservation of hot hardening in RATE steels was not systematically studied, which makes it difficult to use a pressing tool more efficiently. In this paper, we study the mechanical behavior of RATE die steel during thermo-mechanical treatment in a wide temperature range, including the stage of preliminary deformation at lower temperatures and the stage of main deformation at higher temperatures corresponding to operating temperatures of the pressing tool. The thermo-mechanical treatment was carried out using a hardening-deformation dilatometer DIL 805 A/D according to the compression mode. We obtained the true stress-strain curves and determined the mechanical characteristics and strain hardening index. Size of the former austenite grain in the steel structure after thermo-mechanical treatment was measured. The temperature-force conditions for enhancing hot hardening or stabilizing hot hardening, or softening, were established. It is shown that the hardening achieved at the stage of preliminary deformation at a temperature of 450 °C is enhanced at the stage of main deformation at temperatures in the range from 550 to 800 °C, while in this temperature range the tendency to increase hot hardening is weakened.

Practical Approach for Determining Material Parameters When Predicting Austenite Grain Growth under Isothermal Heat Treatment.

An investigation of austenite grain growth (AGG) during the isothermal heat treatment of low-alloy steel is conducted. The goal is to uncover the effect of time, temperature, and initial grain size on SA508-III steel grain growth. Understanding this relationship enables the optimization of the time and temperature of the heat treatment to achieve the desired grain size in the studied steel. A modified Arrhenius model is used to model austenite grain size (AGS) growth distributions. With this model, it is possible to predict how grain size will change depending on heat treatment conditions. Then, the generalized reduced gradient (GRG) optimization method is employed under adiabatic conditions to characterize the model's parameters, providing a more precise solution than traditional methods. With optimal model parameters, predicted AGS agree well with measured values. The model shows that AGS increases faster as temperature and time increase. Similarly, grain size grows directly in proportion to the initial grain size. The optimized parameters are then applied to a practical case study with a similar specimen size and material properties, demonstrating that our approach can efficiently and accurately predict AGS growth via GRG optimization.

Effect of bainitic and retained austenite's length scale on the aqueous corrosion behaviour of nanostructured bainite in 3.5 wt% NaCl

Microstructural refinement offers immense advantages in terms of enhancement of strength, hardness and wear resistance in carbide-free bainitic steels. Lath thickness in bainite can be changed while maintaining the similar volume fractions of bainitic ferrite (BF) and retained austenite (RA) by modifying the grain size of austenite by changing the austenitizing temperature. However, the effect of this microstructural refinement on the corrosion response is difficult to predict and has not been studied. Hence, the current study aims to study the corrosion response of carbide-free bainitic steels formed by austenitization at 900°C (NSB_900) and 1000°C (NSB_1000) respectively and austempered at 250°C. Finer BF lath thickness and RA was obtained in NSB_1000 while the volume fractions of both BF and RA were the same in both the blocks of steels. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) technique have been used to evaluate the corrosion behaviour of the two steel blocks. Lower corrosion current density was found for NSB_1000 which had a finer microstructure although corrosion potential was similar for both the specimens due to similar bainitic volume fraction. The side-section SEM of NSB_1000 showed a thinner corroded layer and the top surface showed a better connected and adhered corrosion film as compared to NSB_900 which showed the corroded layer as disconnected patches leading to a significant part of the sample still being exposed to subsequent corrosion. This manifested in NSB_1000 showing higher polarisation resistance, solution resistance, charge transfer resistance and higher tendency towards an ideal capacitive behaviour.

Microstructural characterization and mechanical properties in resistance spot welding of Q&amp;P980 steel involving “effective softening” at the fusion boundary

This study proposes a welding process for Q&P980 steel that involves prolonged post-weld pulses. The process effectively softens the nuggets and results in welded joints with excellent comprehensive mechanical properties. The relationship between microstructural characteristics, element distribution and mechanical properties of weldments was elucidated for the samples subjected to different heat input histories. The microstructure evolution was analyzed using electron probe micro-analyzer (EPMA), electron backscatter diffraction (EBSD), and the mechanical properties of the spot welds were evaluated at room temperature by tensile shear (TS) and cross tension (CT) tests. The findings indicate that the softened area expands from the fusion boundary towards the opposite direction of the nugget as the heat input increases. A mixed microstructure of martensite and retained austenite, characterized by a larger size of prior austenite grains and lower kernel average misorientation, is formed in the “effective softening” region. This region provides serves as the primary location for crack nucleation and governs the propagation path of cracks within the halo ring-like softening zone, which has a significant impact on the fracture mode of the weld. The energy absorption in the TS test was increased by 95.40% compared to the single pulse weld (SPW), while the best combination of strength and energy absorption of the weldment in CT test was 7.2 kN and 64.24 J, respectively.