The demand for miniaturization of energy storage systems has accelerated development of on-chip micro-power devices, for integration into portable electronic devices. Micro-supercapacitors can suitably cater to this need by functioning as efficient miniaturized energy storage devices with high power density, fast charge-discharge rates, and long cyclic lifetime. The parameters that affect performance metrics of micro-supercapacitors are electrode materials, electrolytes, device architecture, and microfabrication techniques. By effective utilisation and tuning of these critical parameters, we report a novel sharp-edged electrode geometry for the in-plane micro-supercapacitors by spray coating of porous carbon foam loaded with iron-oxide nanoparticles (Fe2O3). The high specific surface area of carbon foam facilitated extensive mass loading of metal oxide nanoparticles to exhibit both pseudocapacitance and electric double-layer capacitance. Also, it is imperative to rationally design electrodes with sharp edges as it would lead to an increase of charge density at the corners due to curved surfaces. Utilising this concept of edging effect, we have designed a sharp-edged electrode geometry that exhibited a 68% enhancement of the electric field at the electrodes' corner edges compared to conventional interdigitated electrodes as obtained by COMSOL multiphysics simulation. This increase in the electric field contributed to a high areal capacitance of 12.4 mF/cm2 at 5 mV/s with an enhancement of 235% as compared to conventional interdigitated electrodes. Also, excellent cyclic stability (~ 99.5%) over 10000 charge-discharge cycles was achieved. More notably, the sharp-edged micro-supercapacitor show an excellent areal energy density of 1.73 µWh/cm2 and areal power density of 1425 µW/cm2. Thus, this high-performance in-plane architecture of sharp-edged electrodes possesses enormous potential for numerous energy storage applications.
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