Ion thrusters represent a significant advancement in electric propulsion, enhancing fuel efficiency by accelerating ions for thrust generation. These systems, demonstrated in missions such as Deep Space 1 and Dawn, facilitate substantial velocity changes with minimal propellant, making them suitable for long-duration space missions. This paper outlines the design of an ion thruster aimed at achieving a thrust of 0.2 Newton, focusing on the use of xenon as the propellant and employing highvoltage grids for ion acceleration. Key design aspects include an efficient power supply delivering at least 26 W, effective thermal management, and the integration of control systems. Performance metrics target a specific impulse of 3,000 seconds and a thrust-to-power efficiency ratio greater than 0.5. Through detailed calculations, including arc distance, flow configuration and velocity analyses and testing using different materials, this study identifies optimal configurations for thrust generation. The developed ion thruster is tailored for small satellites (700-800 kg) to enhance trajectory control and station-keeping, underscoring the importance of ion propulsion in modern space exploration
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