Sustainable Applications Research Articles

Iodine Boosted Fluoro‐Organic Borate Electrolytes Enabling Fluent Ion‐conductive Solid Electrolyte Interphase for High‐Performance Magnesium Metal Batteries

Rechargeable magnesium batteries are regarded as a promising multi‐valent battery system for low‐cost and sustainable energy storage applications. Boron‐based magnesium salts with terminal substituent fluorinated anions (Mg[B(ORF)4]2, RF = fluorinated alkyl) have exhibited impressive electrochemical stability. Nevertheless, their deployment is hindered by the complicated synthesis routes and the surface passivation of Mg anode. Herein, we report the design of an advanced electrolyte formulation comprised of B(HFIP)3 and I2 in 1,2‐dimethoxyethane (DME), which eventually convert into a Mg[B(HFIP)4]2/DME‐MgI2 electrolyte system upon interacting with Mg anode. The Mg anode reacts with I2 and the electron‐accepting B(HFIP)3, leading to the in‐situ formation of a solid‐electrolyte interphase layer composed of MgF2 and MgI2 species that can facilitate fast and stable Mg plating/stripping. Compared with the pristine Mg[B(HFIP)4]2/DME electrolyte, the Mg[B(HFIP)4]2/DME‐MgI2 electrolyte exhibited superior electrochemical performance including an ultra‐low overpotential (~80 mV), high Coulombic efficiency and a long‐cycling period over 1500 h. In result, the rechargeable magnesium batteries with Mg[B(HFIP)4]2/DME‐MgI2 electrolyte and Mo6S8 cathode show outstanding compatibility, rapid kinetics, and stable cyclability for over 1200 cycles, surpassing all previously reported boron‐based electrolytes. This work introduces a promising halogen‐enhancement strategy for boron‐based Mg‐ion electrolytes and is pivotal for the advancement and optimization of multi‐valent secondary batteries.

Iodine Boosted Fluoro‐Organic Borate Electrolytes Enabling Fluent Ion‐conductive Solid Electrolyte Interphase for High‐Performance Magnesium Metal Batteries

Rechargeable magnesium batteries are regarded as a promising multi‐valent battery system for low‐cost and sustainable energy storage applications. Boron‐based magnesium salts with terminal substituent fluorinated anions (Mg[B(ORF)4]2, RF = fluorinated alkyl) have exhibited impressive electrochemical stability. Nevertheless, their deployment is hindered by the complicated synthesis routes and the surface passivation of Mg anode. Herein, we report the design of an advanced electrolyte formulation comprised of B(HFIP)3 and I2 in 1,2‐dimethoxyethane (DME), which eventually convert into a Mg[B(HFIP)4]2/DME‐MgI2 electrolyte system upon interacting with Mg anode. The Mg anode reacts with I2 and the electron‐accepting B(HFIP)3, leading to the in‐situ formation of a solid‐electrolyte interphase layer composed of MgF2 and MgI2 species that can facilitate fast and stable Mg plating/stripping. Compared with the pristine Mg[B(HFIP)4]2/DME electrolyte, the Mg[B(HFIP)4]2/DME‐MgI2 electrolyte exhibited superior electrochemical performance including an ultra‐low overpotential (~80 mV), high Coulombic efficiency and a long‐cycling period over 1500 h. In result, the rechargeable magnesium batteries with Mg[B(HFIP)4]2/DME‐MgI2 electrolyte and Mo6S8 cathode show outstanding compatibility, rapid kinetics, and stable cyclability for over 1200 cycles, surpassing all previously reported boron‐based electrolytes. This work introduces a promising halogen‐enhancement strategy for boron‐based Mg‐ion electrolytes and is pivotal for the advancement and optimization of multi‐valent secondary batteries.

Functionality review and life cycle assessment of a silver-based MOF for advanced material and sustainability applications

Functionality review and life cycle assessment of a silver-based MOF for advanced material and sustainability applications

Precise Synthesis of Single‐Atom Catalysts for Boosting Next‐Generation Advanced Oxidation and Reduction Processes in Sustainable Energy Applications

AbstractSingle‐atom catalysts (SACs) demonstrate high selectivity, maximal atom utilization, and unique active site configurations, establishing them as a rapidly expanding research field. Understanding the intrinsic relationship between structure and catalytic performance is crucial for the effective use of SACs in catalysis. However, providing a clear explanation of the coordination environment and intrinsic structural regulation of SACs remains a significant challenge for next‐generation renewable energy materials, especially in advanced oxidation and reduction processes critical for sustainable energy applications. This comprehensive review offers an in‐depth overview of the current progress and design of SACs, with a specific focus on precise synthesis, structural control, and the relationship between structure and performance. Furthermore, we elucidate the reaction mechanisms of various catalytic systems and the selective methods used to precisely synthesize and enhance catalytic reactions in the sustainable energy sector. Finally, this review explores the complex challenges in investigating and developing SACs and offers a perspective on solutions in advanced oxidation and reduction technologies for future research to overcome these challenges and achieve practical applications.

Optimizing sustainable concrete mixes with recycled aggregate and Portland slag cement for reducing environmental impact

Concrete is the world’s most extensively manufactured material, with the integration of recycled materials becoming crucial for sustainable construction. This study investigates the mechanical properties of concrete mixes containing Recycled Aggregates (RA) and Portland Slag Cement (PSC) to understand their suitability for sustainable construction applications. Utilizing normal-strength concrete with a compressive strength of 35 MPa and a 0.45 water-to-cement ratio, fifteen mix designs were tested, varying RA and PSC replacement levels from 0 to 100% and 0% to 50%, respectively. Comprehensive mechanical testing, including compressive and tensile strength assessments at 7 and 28 days, alongside modulus of elasticity and stress–strain curve evaluations, was conducted. The results reveal that full replacement of Natural Aggregate (NA) with RA decreased compressive strength by 10% and modulus of elasticity by 20%. However, a partial replacement of 25% of Ordinary Portland Cement (OPC) with PSC, in the presence of RA, moderated the reduction of compressive strength to 0.92% and increased the modulus of elasticity by 3.7%. The optimum mix, consisting of 75% OPC, 25% PSC, and 50% RA, significantly enhances concrete’s mechanical properties, recommending it for reinforced concrete applications due to its potential environmental and structural benefits.

Scalable, Fast Light‐Responsive, and Excellent Color‐Retention Fiber‐Based Photochromic Wearables for Sustainable Photo‐Patterning and Information Security Encryption

AbstractFiber‐based photochromic wearables have attracted growing attention in sustainable photo‐patterning information displays, information security encryption, and optical data recording/storage. Molybdenum trioxide (MoO3) is one of the key photochromic materials that possesses good photochromic performance, nevertheless, it faces considerable challenges in preparing photochromic textiles with stable, scalable, and long color‐retention properties. In this work, a new kind of fiber‐based photochromic wearables is designed and developed by combining cotton fabric with a MoO3‐based self‐adhesive polymer network and long chain silyl group. The prepared photochromic wearable has exhibited excellent fatigue resistance and favorable reversibility (> 40 cycles), rapid light response (reach color saturation with a UV dose of 60 kJ m−2), outstanding color retention capability (> 90 days), and desirable biocompatibility (cell viability > 100%). In addition, the prepared photochromic textiles could maintain a fast light response and excellent color retention even after experiencing repeated washing (20 cycles). Moreover, the photo‐patterning photochromic wearables are verified by resisting the deterioration of acid solution, alkali solution, and sweat (pH 2.0–9.0) as well as keeping clear patterns under sunlight irradiation. As a demonstration of the application, fiber‐based photochromic wearables are made and employed for the sustainable applications of rewritable photo‐patterning and information security encryption.

Therapeutic potential and agricultural benefits of curcumin: a comprehensive review of health and sustainability applications

AbstractTurmeric (Curcuma longa L.), the plant from which curcumin is derived, is renowned for its wide range of therapeutic and agricultural benefits. Curcumin, the key bioactive compound, is highly valued for its potent anti-provocative, antioxidant, and antimicrobial properties, which contribute to its effectiveness in treating various human diseases and improving plant resilience to environmental stresses. The therapeutics potential of curcumin is notable owing its abilities to combat microbes act as an oxidant and reduce inflammation. Its effectiveness in treating a range of human disease such as tumor, cardiac problems, and brain degenerative ailments stems from its ability to modulate various cellular process and signaling pathways. Despite its low bioavailability, innovations in delivery system such as nanoparticles and liposomal formulations, have enhanced its therapeutic efficacy by improving solubility and systemic absorption. In agriculture, curcumin's antimicrobial properties provide a natural alternative to chemical pesticides, offering protection against pathogens and enhancing plant resilience to specific environmental stresses such as drought, salinity, and oxidative stress. Nanotechnology applications have furthered these benefits by facilitating the efficient uptake and distribution of curcumin within plant tissues, promoting growth and stress tolerance. This review also highlights curcumin's nutritional benefits, including its impact on gut health and metabolic syndrome. Synergistic interactions with dietary nutrients can amplify its health benefits, making it a valuable dietary supplement. However, ongoing research is needed to fully understand curcumin's mechanisms of action and long-term safety. Overall, curcumin holds promise as a versatile agent in both medical and agricultural fields, supporting sustainable practices and advancing health outcomes. Future research should focus on optimizing curcumin formulations and translating preclinical findings into clinical successes. Graphical abstract

Analysis of Personal Privacy Leakage under the Background of Digital Twin

With the development and application of digital twin technology, the problem of privacy leakage is becoming increasingly prominent. Privacy leakage issues caused by data abuse and weak awareness have attracted high attention. In this regard, this paper analyzes the causes of privacy leakage in the digital twin, analyzes the difficulties of privacy protection under the background of the digital twin, and puts forward the “legal co-governance model.” Through multi-party cooperation, improving the system, and improving literacy, people can effectively protect private information, ensure the security application of technology, law, and ethics, and provide a guarantee for the sustainable development and social application of digital twin technology.

Deep Eutectic Solvent and Molten Salt-Assisted Construction of Wheat Straw-Derived N/O Co-Doped Porous Carbon for Flexible Zinc-Air Batteries.

As a common biomass resource, wheat straw is gradually being derived as carbon materials for oxygen reduction reaction (ORR) in zinc-air batteries (ZABs). Herein, the wheat straw-derived carbon was prepared by ball milling and pyrolysis using deep eutectic solvent (DES) as the medium, which avoided the cumbersome procedures. The hydrogen bond of DES was utilized to reconstructed into a hydrogen bond network structure between DES and lignin/cellulose/hemicellulose of wheat straw. The hydrogen bond network structure was converted into N/O co-doped porous carbon (N/O-WSPC) with abundant N/O co-doped sites after high-temperature pyrolysis. Meanwhile, KHCO3 was employed to further generate hierarchical pore structures and increase the specific surface area of the N/O-WSPC. The N/O co-doped sites provided intrinsic ORR activity, while the porous structure facilitates the mass transfer effect. Therefore, the N/O-WSPC exhibited a half-wave potential of 0.87 V (vs. RHE) and a limiting current density of 5.98 mA cm-2 for ORR. The N/O-WSPC-based flexible ZAB displayed an energy density of 652.23 Wh kg-1 and a charging-discharging cycle duration for over 19 h. The DES-assisted strategy facilitates the sustainable and efficient application of wheat straw-derived carbon materials in energy storage and conversion devices.

Achieving sustainable performance: synergistic effects of nano-silica and recycled expanded polystyrene in lightweight structural concrete

Lightweight concrete, particularly polystyrene concrete, has been extensively utilized in civil engineering for decades. The incorporation of waste expanded polystyrene (EPS) as a filler material in the production of lightweight concrete presents significant advantages from a circular economy perspective. Prior research indicates that increasing the proportion of lightweight aggregates, such as EPS, typically results in reductions in strength and bulk density. The utilization of substantial amounts of EPS waste in the formulation of structural polystyrene concrete is crucial for advancing sustainable construction practices. This study investigates the effects of varying nano-silica content on the bulk density, compressive strength, flexural strength, splitting tensile strength, and water penetration depth of structural polystyrene concrete. Concrete specimens were prepared by substituting 25%, 50%, 75%, and 100% of sand with EPS waste, while evaluating nano-silica contents of 0.75%, 1%, and 1.25%. The findings reveal that increasing the volume fraction of EPS corresponds to a decrease in the concrete’s bulk density. This research provides critical insights into optimizing structural lightweight concrete, thereby promoting advancements in sustainable construction applications.

Exploring the thermal conductivity of green filamentous algae natural fibre: an experimental investigation

Abstract The use of non-renewable resources in thermal insulation has significant environmental impacts. Another major problem faced by the ecosystem is the invasive growth of water weeds. Making sustainable products from waterweeds helps to prevent its overgrowth that disrupts the balance of the ecosystem. This study explores the viability of Green Filamentous Algae (GFA) as an eco-friendly thermal insulation material. GFA was collected from water bodies, cleaned, and processed into two forms: untreated (UTD) and alkali-treated (TD). Experimental investigations were conducted to evaluate the physical properties of GFA, including density, self-ignition temperature, water absorption, moisture absorption, flammability, and thermal conductivity. Results show that the untreated GFA had a density of 402.52 kg/m³, while the treated GFA exhibited a slightly lower density of 392.32 kg/m³. The self-ignition temperature for both untreated and treated GFA was measured between 275°C and 280°C. The water absorption capacity was higher in treated GFA (654.7%) compared to untreated (493.83%). Moisture absorption capacity was 15.14% for untreated GFA and 17.47% for treated GFA. Flammability tests revealed a burning rate of 20.026 mm/min, placing GFA in the combustibility classification 1 (CC1). Thermal conductivity values were found to be 0.308 W/mK (UTD) and 0.273 W/mK (TD), making treated GFA a promising candidate for sustainable insulation applications. This study demonstrates the potential of GFA as a bio-based insulation material and highlights future improvements to enhance its moisture resistance and thermal performance.

Green synthesis of benzimidazole derivatives using copper(II)-supported on alginate hydrogel beads

The study addresses the challenge of developing sustainable and efficient catalytic systems for the synthesis of benzimidazole derivatives, which are of significant importance in the field of medicinal chemistry due to their diverse biological activities. The objective is to develop a recyclable and environmentally friendly catalyst utilizing copper(II)-loaded alginate hydrogel beads, which can facilitate the synthesis of these compounds while minimizing environmental impact. The preparation process entails crosslinking sodium alginate with copper(II) ions to form hydrogel beads, which are then washed and characterized through techniques such as scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDX), Fourier Transform Infrared Spectroscopy (FTIR), X-ray diffraction (XRD), Inductively coupled plasma (ICP), and Zeta potential to analyses the morphology, composition and porosity of the beads. The catalytic performance is evaluated through recycling tests, which demonstrate the catalyst's ability to maintain selectivity and activity over multiple reaction cycles. The Cu(II)-Alg hydrogel beads were used for synthesizing substituted benzimidazole derivatives in a water-ethanol solvent at room temperature. This method offers significant advantages, including extremely mild reaction conditions, short reaction times (<1 h), high yields (70–94 %), and ease of processing. The most significant results indicate that the Cu(II)-alginate catalyst exhibits a high loading capacity and retains its catalytic efficiency for at least 3 cycles, thereby highlighting its potential for sustainable applications in organic synthesis.

Nanocellulose and its modified forms in the food industry: Applications, safety, and regulatory perspectives.

Nanocellulose (NC), known for its unique properties including high mechanical strength, low density, and extensive surface area, presents significant potential for broad application in the food sector. Through further modification, NC can be enhanced and adapted for various purposes. Applications in the food industry include stabilizing, encapsulating, and packaging material. Additionally, due to its unique characteristics during digestion in the gastrointestinal tract, NC and its derivatives exhibit the potential to be used as health-promotion food ingredients. However, while the safety data on unmodified NC is readily available, the safety of modified forms of NC for use in food remains uncertain. This review offers a comprehensive analysis of recent breakthroughs in NC and its derivatives for innovative food applications. It synthesizes existing research on safety evaluations, with a particular emphasis on the latest findings on toxicity and biocompatibility. Furthermore, the paper outlines the regulatory landscape for NC-based food ingredients and food contact materials in the United States and European Union and provides recommendations to expedite regulatory authorization and commercialization. Ultimately, this work offers valuable insights to promote the sustainable and innovative application of NC compounds in the food sector.

Lead-Free Halide Double Perovskites for Sustainable Environmental Applications

The development of renewable energy sources has become a crucial objective in today's world due to increasing environmental concerns and the depletion of fossil fuels. Solar energy has emerged as a promising alternative. In recent years, there has been a significant focus on perovskite solar cells due to their remarkable power conversion efficiencies and their ability to be produced in a cost-effective manner. These cells have attracted considerable attention from researchers and industry professionals alike. However, traditional perovskite materials often contain toxic lead, raising concerns about their environmental impact and long-term sustainability. This article highlights the environmental concerns associated with lead-based perovskite materials and explores the advantages, challenges, and potential of lead-free halide double perovskites as sustainable alternatives for achieving an enlightening and sustainable future in the field of photovoltaics. Lead-free halide perovskites have been an area of active research in the field of nanotechnology and material science due to their potential for various applications. We provide an overview of perovskite solar cells as a promising technology, discussing their material properties and device performance. Furthermore, we present a comparative analysis between lead-based and lead-free perovskites, emphasizing the challenges and future perspectives associated with the development and implementation of lead-free alternatives. Through this analysis, we aim to shed light on the potential of lead-free halide double perovskites and inspire further research in the quest for environmentally friendly materials for solar energy applications.

Unveiling the untapped potential of Hibiscus Rosa-sinensis lignocellulosic fiber: A multifaceted characterization for advancing sustainable biocomposite applications

In the pursuit of sustainable advancements in bio-inspired fiber reinforced polymer composite materials, the exploration of novel natural fibers has become a focal point of research. This experimental study aims to elucidate the unexplored potential of Hibiscus Rosa-sinensis fiber (HRF) as a versatile reinforcement material for high-performance composites. Through an integrated approach, this research offers a meticulous analysis of the HRF's physico-chemical properties, and single fiber tensile strength. The crystalline structure are revealed by X-ray diffraction (XRD), thermal behavior are characterized through thermo-gravimetric analysis (TGA), and surface morphology has been visualized using field emission scanning electron microscopy (FESEM) studies. From the results, it is found that the HRF contains a cellulose content of 79.50 %, positioning it as a prime bast fiber among its counterparts. This composition is complemented by hemicellulose (10.36 %), lignin (4.62 %), wax (0.84 %), and ash (2.96 %). The Fourier-transform infrared spectroscopy (FTIR) spectra unveils the intricate functional groups present in the fibers. XRD analysis highlights a crystallinity index (CI) of 66.93 %, confirming a well-organized and structured crystalline arrangement. The thermal stability established through TGA underscores HRF's resilience up to 284 °C, presenting it is an optimal reinforcement material for bio-inspired green composites operating within 280 °C. The surface morphology of HRF is examined through FESEM and three-dimensional profiling, showcasing its inherent morphological intricacies. The multidimensional characterization provided herein contributes significantly to the evolving landscape of biocomposite research, fostering a platform for future advancements and innovations in HRF-based composite materials.

Layered V10O24·nH2O as a new ammonium ion host material for aqueous and quasi-solid-state ammonium-ion hybrid capacitors

Aqueous ammonium-ion hybrid capacitors (AIHCs) emerge as a promising candidate for efficient and sustainable charge storage. Yet, a pivotal challenge lies in the development of an ammonium ion (NH4+) host material that possesses high capacity and prolonged cycle life. Herein, we explore the potential of layered V10O24·nH2O, synthesized via electrodeposition method, for use in high-capacity aqueous NH4+ storage. Our investigation, supported by both experimental observations and first-principles theoretical computations, has demonstrated that the layered V10O24·nH2O exhibits commendable electrochemical performance for aqueous NH4+ storage, which is attributed to the presence of certain amount of crystal water and unique nanowire network structure. This allows for a high specific capacity of 203.1 mAh g−1 at 0.3 A g−1, and the capacity retention is 97.6 % after 20,000 cycles. Ex-situ characterizations uncovered that the insertion and extraction of NH4+ in the V10O24·nH2O layers are reversible processes, accompanied by changes in the oxidation states of vanadium and the reversible contraction and expansion of the interlayer spacing. Furthermore, the as-assembled AIHCs device not only exhibits a voltage window of 1.8 V, surpassing other types of hybrid capacitors, but also retains 82.8 % capacitance after 10,000 cycles, showcasing its good flexibility and potential for series–parallel combinations. The study highlights the potential of layered V10O24·nH2O electrodes for sustainable energy storage applications and offers some insights for high-performance hybrid capacitors with non-metallic NH4+ as the charge carrier.

Utilization of Aspergillus niger for the fermentative production of azaphilone dye in YEPB medium.

The current research focuses on the production and optimization of a natural yellowish-brown Azaphilone dye using Aspergillus niger. A variety of culture media were tested to ascertain the best conditions for dye synthesis. The formation of the yellowish-brown dye was confirmed by a color shift in the reaction mixture, and UV-Vis spectroscopy detected the dye at 450nm. Static conditions were found to be more favorable than shaking for higher dye yields, and fed-batch fermentation was more effective than batch fermentation. Maximum dye production was achieved after 28days of incubation. Factors such as temperature, pH, and inoculum percentage were shown to influence dye synthesis, with the highest production (2.5ml) occurring at 30°C, pH 7, and a 3% spore suspension in yeast extract peptone broth (YEPB) medium under static conditions. Gas chromatography-mass spectrometry (GC-MS) analysis validated the presence of Azaphilone dye in the culture filtrate. The dye was successfully applied to a pretreated cotton cloth. These findings advance our understanding of optimizing fungal dye production for sustainable and eco-friendly textile coloration applications. This study appears to be the first of its kind to report azaphilone dye production by A. niger in the YEPB medium.

New insights into sustainable in-situ fixation of heavy metals in disturbed seafloor sediments

To address the issues of plume formation and heavy metal ion release during deep-sea mining operations, this study employed multi-sourced mineral composite roasting materials (MMCCM) of varying sizes. An in-situ capping technique was applied within a simulated system to immobilize heavy metals in contaminated sediments. The results demonstrated that capping with MMCCM of different sizes significantly suppressed the upward migration of Cu, Co, and Ni from sediments into the overlying seawater following disturbance. Ion diffusion was identified as a key mechanism driving heavy metal migration. By calculating the release rates of heavy metals during both the disturbed and undisturbed phases, it was found that the application of MMCCM induced a negative diffusion of heavy metals, indicating that the MMCCM-sediment layer functioned as a "sink" for heavy metals. FTIR and XPS analysis showed that the primary mechanisms for heavy metal removal by MMCCM were electrostatic attraction and complexation-precipitation. Additionally, capping with MMCCM facilitated the transition of heavy metals from labile to stable forms within the sediments. Through comprehensive evaluation, the long-term effectiveness of the fixed effects was demonstrated as follows: large MMCCM (L@MCM) > medium MMCCM (M@MCM) > small MMCCM (S@MCM) > powder MMCCM (P@MCM). Finally, we proposed future research directions and introduced the DQSE framework for the sustainable application of MMCCM. Based on the above findings, this study provides new insights and research references for the in-situ immobilization of heavy metals and plume reduction during future deep-sea mining processes.

Unlocking the Rhythmic Power of Bacterial Cellulose: A Comprehensive Review on Green Energy Harvesting and Sustainable Applications

AbstractBacterial cellulose is a biodegradable and ecologically safe material that has the potential to convert mechanical vibrations into electrical energy. This review introduces green energy harvesting, a novel concept that harnesses natural processes to provide sustainable energy. A thorough overview of bacterial cellulose, covering its distinctive features, its biological origin, and its energy conversion process, is fully presented. The different materials and methods used to design and fabricate bacterial cellulose‐based energy harvesters are explored. Moreover, the various applications and benefits of these devices in the context of renewable energy are examined. The current challenges and limitations of this emerging field are identified and the possible avenues for future research are suggested. The significance of adopting eco‐friendly approaches in achieving a balance between human needs and environmental preservation is highlighted. By providing a comprehensive and critical assessment of bacterial cellulose as a green energy harvester, this review aims to motivate researchers, engineers, and policymakers to tap into the rhythmic potential of this natural material in building a more sustainable and resilient future.

Performance analysis of biodegradable composite using polyvinyl alcohol and pomegranate peel powder for sustainable dry packaging applications

This study focuses on the fabrication of a biodegradable dry packaging material for fruits, vegetables, and flowers, with an emphasis on affordability for street vendors. Approximately 55% of waste originates from packaging materials. To address this issue, a biodegradable Polyvinyl alcohol/Pomegranate peel powder (PVA/PPP) composite film was fabricated. The PVA, a water-soluble synthetic biodegradable polymer, served as the matrix, while PPP, an agro-waste product, was used as the filler. The PVA/PPP films were characterized through optical microscopy, FTIR, XRD, TGA, DSC, moisture absorption analysis, water vapour transmission rate (WVTR), water vapour permeability (WVP), and oxygen permeability testing. The inclusion of PPP enhanced the film’s properties via increasing moisture absorption by 85%, reducing PVA crystallinity index from 33.2 to 17.5%, percentage crystallinity reduced from 73.90 to 0.57%, lowering WVTR from 0.063 to 0.042 g/h.m2, low oxygen permeability and improving thermal stability up to 423 °C. Additionally, the pH of PPP (4.5) contributed to microbial resistance. The fabricated PVA/PPP films were fully biodegradable and produced via green synthesis without any hazardous chemicals. The use of PPP as a filler not only improved film performance but also reduced environmental hazard, demonstrating the material’s suitability for sustainable packaging applications.