Thermochromic liquid crystal (TLC) thermography is used in transient heat transfer experiments to determine distributions of convective heat transfer coefficient (HTC) inside models of internally cooled gas turbine engine components. As these components become more geometrically complex, the application of TLC thermography becomes increasingly challenging and additional sources of experimental uncertainty grow to be significant. The present work quantifies the uncertainties introduced by TLC ageing using a state-of-the-art imaging system and a new post-processing methodology that are optimised for the intensity-based method of analysing TLC data. A coating comprising multiple TLCs with different active temperature ranges is considered and subject to 33 repeated thermal cycles. These repeated cycles are shown to increase the random and systematic uncertainties in the TLC measurements, resulting in consequent increases in the uncertainties associated with calculated HTCs. Increases in systematic uncertainty are caused by reflectance in the measured wavelength band moving to different temperatures, while increases in random uncertainty are related to changes in individual crystals or crystal clusters with ageing. Approaches to calibrating out increases in systematic uncertainty are proposed and recommended, but increases in random uncertainty will always persist unless the TLC coating is removed and reapplied.
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