Annealing Treatment Research Articles

Gradual Optimization of Molecular Aggregation and Stacking Enables Over 19% Efficiency in Binary Organic Solar Cells.

Volatile solid additive is an effective and simple strategy for morphology control in organic solar cells (OSCs). The development of environmentally friendly new additives which can also be easily removed without high-temperature thermal annealing treatment is currently a trend, and the working mechanism needs to be further studied. Herein, a highly volatile and non-halogenated solid additive 1-benzothiophene (BBT) is reported to regulate molecular aggregation and stacking of active layer components. According to the film-forming kinetics process, a momentary intermediate phase is formed during spin-coating, which slows down the film-forming process and leads to more ordered molecular stacking in the solid film after introducing solid additive BBT. Subsequently, after solvent vapor annealing (SVA) further treatment, the resultant blend films exhibit a tighter and more ordered molecular stacking. Consequently, the synergistic effect of solid additive BBT and SVA treatment can effectively control morphology of active layer and improve carrier transport characteristics, thereby enhancing the performance of OSCs. Finally, in D18-Cl:N3 system, an impressive power conversion efficiency of 19.53% is achieved. The work demonstrates that the combination of highly volatile solid additives and SVA treatment is an effective morphology control strategy, guiding the development of efficient OSCs.

Effect of dimensional stabilization treatment on mechanical properties of 45% SiCp/Al composites

Abstract With 14μm SiC particles and 2024Al alloy as raw materials, 45% SiCp/Al composites were prepared by hot isostatic pressing method to study the effect of dimensional stabilization treatments on the mechanical properties of composites. The dimensional stabilization treatments used were divided into annealing heat treatment and cold and thermal cycle treatments, and the research method found that the primary annealing treatment decreased the bending strength from 694MPa to 639MPa, and the secondary annealing treatment decreased the bending strength from 863.69MPa to 605MPa. The bending strength decreased from 694 MPa to 639 MPa after the second annealing treatment, and further to 605 MPa after the second annealing treatment. The bending strength of the composites also decreased from 863.69 MPa to 836.16 MPa, and then to 855.54 MPa after solution aging due to the cold and thermal cycle treatments of 120°C to −20°C and 190°C to −196°C, respectively. The micro yield strength increased from 356.57 MPa to 402.66 MPa, and then to 476.03 MPa. The dimensional stabilization treatments included heat treatment, as well as cold and thermal cycle treatments. The cold and thermal cycle treatments further increased the brittleness of the composites after solution aging. Both annealing and cold and thermal cycling reduce the density of the composite, with the annealing resulting in a smaller reduction than the cold and thermal cycling.

Microstructure and properties controlling of Al-xGd alloys for thermal neutron absorbing

A novel lightweight thermal neutron absorbing Al-xGd alloy (x = 2.5, 5, and 10 wt.%) with tunable mechanical properties was fabricated by induction melting followed by a rolling process and an annealing treatment. During solidification, the Al3Gd phase predominantly formed and was distributed along grain boundaries. Cold rolling crushed and redistributed the Al3Gd phase throughout the matrix. Furthermore, the large deformation imposed on the material during cold rolling enhanced the work hardening effect and promoted dynamic recrystallization. The load transfer strengthening effect was influenced by the size, volume fraction, and distribution of the second phase. The spheroidization of the second phase increased rapidly and then remained stable during 5000 h long-term aging at 400°C. The thermal neutron absorbing performance of the Al-5Gd alloy is comparable to the 30%B4C/Al composite evaluated by Monte Carlo simulations. Furthermore, Al-5Gd alloy exhibited higher plasticity (> 20%). This novel Al-xGd alloy is a promising candidate for future lightweight thermal-neutron-absorbing materials.

Comparing post-deposition and post-metallization annealing treatments on Al2O3/GaN capacitors for different metal gates

Vertical Metal–Insulator–Semiconductor (MIS) capacitors with an Al2O3 thin film as a gate insulator have been fabricated on homoepitaxial GaN-on-GaN samples. The effect of the annealing treatments on the MIS characteristics has been investigated exploring two different approaches: Post-insulator-Deposition-Annealing (PDA) and Post-gate-Metallization-Annealing (PMA), i.e., annealing on the bare Al2O3 layer and annealing after the gate metallization deposition on Al2O3. The direct comparison between PDA and PMA is crucial to understand the impact of the metal/dielectric interface quality on the behavior of the Al2O3/GaN MIS capacitors. The efficacy of annealing has been monitored as a function of metal gates having different work functions: nickel (Ni), molybdenum (Mo), and tantalum (Ta). It has been found that both PDA and PMA approaches are equally able to improve the Al2O3/GaN interface electrical quality. However, the PMA demonstrates an additional beneficial effect on the metal/Al2O3 interface. In particular, the possible chemical reactions activated by the annealing process at the metal/dielectric interface can perturb the known metal/dielectric dipole responsible for Fermi-level pinning phenomena, causing a positive shift of the flat voltage (VFB), which depends on the metal, and approaching the theoretical value in the case of Mo and Ta.

A high-performance TRIP Mg-Sc-Zn alloy enhanced by fine grain strengthening and nano-precipitate strengthening

The Mg–Sc alloys have attracted considerable attention from researchers due to their martensitic transformation behavior. However, the relatively low yield strength limits their practical application. Thus, Zn alloying combined with annealing treatment was used to improve the mechanical properties by modulating its microstructure. Zn alloying can effectively delay the recrystallization rate and refine the grain size of the alloy. The β/α intensity ratio and grain size of β phase increase with the increasing annealing temperature. When the annealing temperature is 600 °C, the major phase is β-Mg-Sc with minor α-Mg-Sc, ScZn and Mg3Sc phases. Further increasing the temperature to 650 °C would lead to the dissolution of ScZn and Mg3Sc phases into the matrix, resulting in smaller precipitations. The Mg-Sc-Zn alloy annealed at 600 °C for 60 min owns the best comprehensive mechanical properties, with yield strength, ultimate tensile strength, and elongation of 307.2 MPa, 330.5 MPa, and 21.1%, respectively. Further TEM analysis reveals that fine grain reinforcement, precipitation reinforcement, and stress-induced martensitic transformation during tensile deformation are the main factors for the enhancement of strength and ductility in this alloy.

Research on corrosion behavior and biocompatibility of NiTi alloy processed with combined dealloying and annealing treatment

This paper presents a novel method to prepare hydrophilic nanoporous functional surface with combined dealloying and annealing treatment to improve the corrosion resistance and biocompatibility of NiTi components. Surface modification mechanism is discussed with microscopic characterization of NiTi nanoporous structures. Hydrophilic and biocompatible performance is achieved through specifically tailoring the dimensions and chemical compositions of nanoporous layer. The corrosion resistance of NiTi samples is investigated in 0.9 wt% NaCl solution and evaluated with potentiodynamic polarization and electrochemical impedance spectroscopy tests. The results indicate that material corrosion resistance is significantly enhanced with TiO2 formation during dealloying treatment, while annealing promotes the oxidation and densification of dealloyed layer raising the energy barrier for ion transportation during corrosion. Furthermore, as the dealloying temperature increases, the surface defects of the sample decrease resulting in better corrosion resistance. The research can provide guidance for NiTi surface modification to enhance its biomedical applications.

Tailoring the microstructure, phase transition characteristics and one-way shape memory effect of Ni-Mn-Ga alloys by dual treatment of annealing and directional solidification

Tailoring the microstructure, phase transition characteristics and one-way shape memory effect of Ni-Mn-Ga alloys by dual treatment of annealing and directional solidification

Experimental analysis of free-standing and substrate-constrained Ga-doped ZnO nanostructured thermoelectric films

Developing thermoelectric films without substrates—free-standing films—eliminates substrate-induced effects on performance and meets the flexibility requirements of emerging wearable thermoelectric applications. This study investigates Gallium-doped Zinc Oxide (GZO), composed of abundant and non-toxic elements, to fabricate a substrate-free GZO film via 3D printing and compares its structural, chemical, and thermoelectric properties with those of a substrate-constrained GZO film produced through chemical deposition. Both films exhibited uniform crystal structures and phase purity; however, the substrate-constrained film displayed additional diffraction peaks, suggesting potential substrate interactions. The 3D-printed free-standing film effectively eliminated the tensile stresses observed in the substrate-constrained film. FE-STEM analysis revealed nanostructures with homogeneous elemental distribution in both films, though the substrate-constrained film showed discontinuities, such as pores, likely caused by post-deposition annealing treatment. XPS analysis highlighted differences in chemical states and elemental compositions between the films, influenced by fabrication methods, substrate-induced stresses, and surface energy mismatches. The free-standing GZO film developed through 3D printing exhibited a more balanced incorporation of Zn and O, as it was not subject to substrate or post-deposition annealing constraints. Consequently, it demonstrated a 14 % increase in electrical conductivity and a 91 % improvement in the Seebeck coefficient compared to the substrate-constrained film, resulting in a higher room-temperature power factor of 261 nW/m·K2. These findings underscore the potential of 3D-printed free-standing GZO films to advance thermoelectric applications, offering a promising alternative to overcome the challenges of substrate-constrained films and further drive innovation in the field.

Influence of Heat Treatment on Microstructure and Mechanical Properties of Laser Cladding Coatings

This study investigates the influence of various heat treatment processes on the microstructure and properties of laser cladding Fe314 coatings. The microstructure, phases, and impact fracture morphology of the cladding layer were observed using X-ray diffraction and scanning electron microscopy, among other methods. The hardness and impact performance of the cladding layer were also tested. The results indicated that there was compositional segregation and non-equilibrium microstructure in the untreated cladding layer, with an average microhardness of 368.67 HV and an impact toughness of 27 J, exhibiting quasi-cleavage fracture. The stress-relief annealing treatment resulted in a uniform distribution of M23C6 carbides inside the cladding layer. The pinning effect generated by M23C6 reduced the microhardness by 16.26% and increased the impact toughness to 54 J. The impact fracture surface exhibited ductile fracture. After secondary normalizing and annealing, the microstructure of the cladding layer transformed into a fine single-phase austenite structure, and fine M7C3 carbides precipitated at the grain boundaries. Under the effects of fine grain strengthening and dispersion strengthening, the microhardness of the cladding layer decreased by 38.14%, and the average impact absorbed energy of the specimen was 64 J, showing complete ductile fracture.

Microstructure and mechanical properties of continuous drive friction welded Ti2AlNb alloy under different rotational rates

Ti2AlNb-based alloy was joined in a continuous drive friction welding machine under different rotational rates (500, 1000 and 1500 r/min). The microstructure and mechanical properties of the joints were investigated. It is shown that the weld zone (WZ) is fully composed of recrystallized B2 phase, and the grain size decreases with increasing rotational rate. The thermo-mechanically affected zone (TMAZ) suffers severe deformation during welding, due to which most of original precipitation phase is dissolved and streamlines are present. In the heat affected zone (HAZ), only the fine O phase is dissolved. The as-welded joint produced using 1000 r/min has the best mechanical properties, whose strength and elongation are both close to those of the base metal, while the as-welded joint obtained using 500 r/min exhibits the worst mechanical properties. Post-weld annealing treatment annihilates the deformation microstructure and fine O phase precipitates in the joints, consequently improving the mechanical properties significantly. Decomposed α2 phase is a weakness for the mechanical performance of the joint since microcracks are apt to form in it in the tensile test.

Microstructure evolution and oxidation resistance of plasma sprayed AlSi-doped AlCoCrFeNi coatings with post-annealing

High entropy alloy (HEA) coatings of equimolar AlCoCrFeNi typically exhibit a lower oxidation rate at high temperatures by forming a protective passivation film. However, the metal elements consumption during long-term oxidation limitted the application. In this work, AlCoCrFeNi HEA coatings doped by AlSi as a supplement to passivation elements were prepared by atmospheric plasma spraying (APS), and AlSi capsules were diffused uniformly into the coating through annealing treatment to offset the element consumption during high-temperature oxidation. Results showed that annealing promoted Al and Si atoms diffusing into the solid solution, which stabilized BCC and inhibited FCC formation. During the oxidation at 900 °C, a protective Al2O3 film was formed on the coating surface, and AlSi capsules continuously transported Al ions to the consumption zone and reduced oxidation rate to 0.0015 g/cm2. The HEA coating doped by passivation element capsules provided a new approach for the design of novel antioxidant coatings.

Selective laser melting of partially amorphous regolith analog for ISRU lunar applications

As the idea of crewed outposts on the Moon gains momentum, In-Situ Resource Utilization (ISRU) technologies tend to become imperative to fulfill astronauts' needs. This article explores a way to use the lunar regolith as a source material for the additive manufacturing of complex objects, based on the selective laser melting (SLM) technique. A lunar regolith analog, Basalt of Pic d’Ysson (BPY), is used as a starting point for this study, to investigate the now demonstrated impact of amorphous analog content in the powder bed, substrate type, and post-SLM annealing treatments on the mechanical properties of 3D-printed objects. Improvements to the manufacturing and sample extraction stages are proposed to systematically reproduce the high compressive strength values obtained, thus contributing to the robustness and reliability of the process.

Si-P-Cu internally bonded anode: An innovative strategy for low-cost and high-performance pseudocapacitive Li-ion storage

Maintaining the structural integrity of silicon and phosphorus anodes during the Li+ insertion and extraction cycles poses a significant challenge. Inspired by the natural process of plant roots anchoring into soil, we present a simple yet effective method for integrating a SiP anode into the copper current collector. This approach involves subjecting readily available and cost-effective micrometre-sized silicon particles (50–150 μm) and red phosphorus to mechanochemical treatment. Subsequently, the resulting Si/P composite is coated onto copper foil and subjected to annealing treatment, resulting in the formation of an integrated structure, incorporating Cu3Si, Cu3P, and P-doped Si, firmly established within the copper current collector. The electrode obtained (BM-Si@P/Cu-350), promoted by a crosslinked (polyimide) PI binder, outperforms not only the ball-milled Si and red P but also the same electrode in which the annealing process is absent (BM-Si@P/Cu-100). During the mechanochemical treatment, red P acts as both the doping agent and a lubricant, facilitating the grinding of the Si particles into P-doped Si particles in the range of predominantly 200–300 nm; while during the thermal treatment, Si plays a key role in preventing excessive interaction between the P and the Cu current collector. Instead, a tailored rooting of the active material into the current collector is achieved through the formation of Cu3P and Cu3Si phases, not only increasing the mechanical stability of the electrode to endure volume changes during cycling and limit developing cracks, but also enhancing the electrical conductivity of the system. This article suggests a simple and potentially low-cost strategy for the utilization of highly available micrometre-sized silicon and red-P for Li-ion storage applications.

Effect of annealing treatment on oxalic acid-assisted electrodeposited CdS thin films for enhanced solar cell performance

Effect of annealing treatment on oxalic acid-assisted electrodeposited CdS thin films for enhanced solar cell performance

Revisiting Rare Earth Permanent Magnetic Alloys of Nd-Fe-C

Nd-Fe-C alloys have been reported as hard magnetic materials with a potential higher coercivity than Nd-Fe-B alloys. However, it has been seldom studied since its intrinsic properties were investigated in the last century. Here, we revisited the structure, phase precipitation and magnetic properties of rapidly quenched ternary Nd-Fe-C alloys for further understanding their composition-microstructure-property relationships. The Nd10+xFe84−xC6 (x = −2, 0, 2, 3, 4, 5) alloys with various compositions were prepared by melt spinning. The results show that the hard magnetic Nd2Fe14C phase can be hardly formed in the as-spun alloys. Instead, the alloys are composed of soft magnetic α-Fe phase and planar anisotropic Nd2Fe17Cx phase. After annealing above 650 °C, the Nd2Fe14C phase is precipitated by the peritectoid reaction. All optimally annealed alloys contain Nd2Fe14C and Nd2Fe17Cx phases, while the presence and content of α-Fe phase are determined by the alloy composition. The crystallization degree of the as-spun alloys has an effect on their magnetic properties after annealing. After the annealing treatment, partly crystallized as-spun alloys exhibit better magnetic properties than the amorphous alloys. The intrinsic coercivity Hcj = 847 kA/m, remanence Jr = 0.69 T, and maximum energy product (BH)max = 64.3 kJ/m3 were obtained in the Nd14Fe80C6 alloy annealed at 725 °C. The formation of the Nd2Fe14C and Nd2Fe17Cx phases with the Nd2O3 phase precipitated at the triangular grain boundaries is responsible for its relatively good properties. Although the magnetic properties of Nd-Fe-C alloys obtained in this work are inferior to those of Nd-Fe-B, the present results help us to further understand the magnetic behavior of Nd-Fe-C alloys.

Improvement of X-ray response of CZT films by post-annealing

CdZnTe (CZT) epitaxial films are promising for X-ray flat panel detectors due to their ability for large area fabrication, high absorption efficiency, and excellent detective quantum efficiency (DQE). However, challenges like image lag, ghosting, and reduced DQE due to long response times and high dark currents persist. This study introduces a novel post-in-situ annealing technique to enhance CZT film sensitivity and transient response. Results show that a brief 20 s annealing treatment increased surface Zn content, raising detector resistivity from 3.5 × 109 Ω·cm to 3.3 × 1010 Ω·cm while reducing leakage current at high voltages. This treatment also significantly reduced surface defects, improving CZT film detectors’ X-ray response time. Moreover, the electrons mobility-lifetime product (μτ)e improved from 2.30 × 10−5 cm2/V to 2.17 × 10−4 cm2/V, indicating enhanced charge carrier dynamics crucial for high-speed X-ray detection. Notably, the X-ray response sensitivity achieved a commendable 126 μC G−1· cm−2 a bias of 30 V. In conclusion, in-situ annealing represents a remarkable step forward in the development of CZT technology for X-ray flat panel imaging, addressing critical issues and potentially broadening its applications in medical and industrial imaging systems.

Hexagonal ZnTiO3 single-crystalline films on α-Al2O3 substrates: Structural and photoelectric properties

Hexagonal ZnTiO3 (h-ZnTiO3) films with stoichiometric were deposited on α-Al2O3 substrates using pulsed laser deposition (PLD) method and post annealing process. The effect of oxygen partial pressure on Zn/Ti atomic ratio, as well as the influence of annealing treatment on the structural and optical properties of the films were investigated in detail. The optimum h-ZnTiO3 film was deposited under 5 Pa oxygen partial pressure and annealed at 800°C, and it exhibited excellent crystalline quality and an optical band gap of 3.72 eV. A photodetector based on the film was fabricated, and its photoresponsivity was approximately 0.18 mA/W under 308 nm ultraviolet light irradiation. This demonstrates that as a wide bandgap semiconductor material, h-ZnTiO3 has potential applications in the field of devices.

Oxygen-reduced surface-terminated MXenes as cathodes for enhanced reversible Li–CO2 batteries

Li–CO2 batteries have garnered global attention due to their dual attributes of high energy density and effective CO2 capture. However, they still face a formidable challenge in decomposing the discharge products Li2CO3, resulting in subpar battery performance. MXene has been proposed as a promising candidate owing to its high electrical conductivity and effective CO2 activation performance. Nevertheless, unavoidable surface terminations (such as –O and –OH) during synthesis strongly influence their catalytic properties, posing a significant hurdle for high-performance Li–CO2 batteries. Herein, a thermal annealing approach is proposed to control the surface termination groups of MXene to reduce the generation of lithium hydroxide byproducts, thereby accelerating Li2CO3 decomposition kinetics and enhancing the reversibility of the battery. The systematic annealing of MXene in the range of 500–800 °C confirmed optimal surface terminations at 500 °C (TC500). The TC500, when tested as a catalyst in a Li–CO2 battery, exhibited enhanced performance metrics, such as low voltage gap (1.98 V), high specific capacity (15,740.38 mA h g−1 at 100 mA g−1), and prolonged cycle stability (700 h at 200 mA g−1). The proposed work offers an effective strategy for regulating MXene surface termination groups via simple annealing treatments to achieve high-performance Li–CO2 batteries.

Fabrication of α-W and β-W Films By Using CsF–CsCl–WO3 Molten Salt: Effect of Oxygen Contents in W Films

Electrodeposition of W films in CsF–CsCl eutectic melts was investigated after adding 2.0 mol% of WO3 at 773–973 K. The oxygen content in W films electrodeposited at various temperatures was analyzed using inert gas fusion and non-dispersive infrared spectroscopy (NDIR). Oxygen contents in the W films gradually decreased from 6.65 at% to 0.24 at% as the bath temperature increased from 773 K to 923 K along with the crystal phase change from β-W to α-W, confirmed by X-ray diffractometry (XRD). Then, vacuum annealing treatment was performed for the electrodeposited β-W films. The crystal phase was transformed to pure α-W after annealing at 973 K for 3 h and the oxygen content in W films decreased from 1.82 at% to 0.38 at%. Finally, based on the above findings, we provide a promising two-step method for preparing mirror-like and dense α-W films.

Lightweight TiVNb medium-entropy alloy with weak strength dependence on temperature

Herein, a TiVNb medium-entropy alloy was prepared via vacuum arc melting. The alloy maintained a body-centred cubic (BCC)-dominant phase following an annealing treatment at 1300 °C for 12 h. Although its structure was coarsened due to grain growth during annealing, the alloy developed a few Ti-rich nanobands and showed an increase in dislocations, resulting in its hardness increasing from 241.7 to 341.1 HV and strength increasing by tens of MPa relative to that of the as-melt TiVNb alloy. The tensile strength of the coarsened alloy reached 647 MPa at room temperature and 405 MPa at 800 °C. Further, the compressive yield strength reached 438 MPa at 800 °C, under which condition the alloy exhibited fewer cracks. Rapid softening was observed at 1200 °C, reducing the yield strength to ∼50 MPa. The coarsened TiVNb alloy showed weak dependence of its strength on temperature.