Shear Angle Research Articles

Damage characteristics and mechanisms of shear strength at the interface between fiber-reinforced concrete and rock under freeze-thaw cycles

In concrete reinforcement projects conducted in cold regions, freeze-thaw cycles contribute to the deterioration of the 'concrete-rock' interface strength. To examine the characteristics of shear stress and the evolution of damage at the interface of PVA fiber-reinforced concrete and rock under freeze-thaw conditions, a series of freeze-thaw shear tests were performed utilizing a self-developed fully saturated shear apparatus. This experimental approach was complemented by CT and scanning SEM analyses to investigate the structural changes at the interface under varying degrees of freeze-thaw damage. The findings revealed that the ECC-S specimens with PVA fibers exhibited an approximate 17.64 % increase in porosity and a 46.5 % reduction in rock strength after 45 freeze-thaw cycles. In contrast, OC-S specimens without PVA fibers experienced an approximate 10.51 % increase in porosity and a strength reduction of about 22.9 % under identical conditions. Furthermore, the study indicated that as the number of freeze-thaw cycles increased, the strength did not consistently rise with the angle of shear. A threshold was identified at an angle of 45°, beyond which the strength did not exhibit significant increases. This research holds considerable theoretical significance and practical implications for enhancing concrete reinforcement methodologies in cold regions, thereby ensuring the safe and efficient operation of rock engineering projects in such environments.

Temperature and rate dependent shear characterization and modeling of spread-tow woven Flax/PP composite laminates

This paper investigates the in-plane shear behavior of spread-tow woven structured flax fiber-reinforced polypropylene composites, focusing on temperature and displacement rate effects. For this aim, the study includes bias-extension experiments to characterize the shear behavior of the material. Several experiments were conducted at different displacement rates and temperature levels. The temperature levels were chosen to encompass the material's behavior during solid and molten-state thermoforming, given the melting and decomposition temperatures acquired from differential scanning calorimetry and thermogravimetric analysis tests, respectively. A new fixture was designed and manufactured to allow pre-heating of the oven and rapid placement of the samples, which in turn, prevents their degradation for the time duration required to reach a uniform temperature distribution in the oven. During the experiments, the 3D digital image correlation technique accurately measured local deformations and strains on the specimen's surface under varying conditions. Further, a finite element model is developed, incorporating a fiber reorientation algorithm with a hypo-elastic shear model to simulate the material's temperature and rate-dependent behavior. The finite element shear angle distributions, as well as the shear angle-force and shear angle-displacement curves, are compared with the Digital Image Correlation (DIC) data and load measurements for different test conditions, showing good agreement between the numerical and experimental approaches.

Thermal model to investigate temperature distribution with a hollow notched K-wire for bone drilling

K-wire drilling is commonly used in orthopedic surgeries, generating significant heat that can lead to bone thermal osteonecrosis. To understand the heat propagation and thermal damage region, a mathematical model of the negative rake angle on the hollow notched K-wire was established. Subsequently, a theoretical model of the shear angle for this negative rake angle was proposed. Based on these models, a comprehensive theoretical model of the heat flux was derived. The accurate heat flux was determined using the theoretical values, and experimental temperature data through inverse heat transfer method (IHTM). This heat flux was then applied in a finite element analysis to simulate the heat transfer process and identify thermal damage regions under different drilling conditions. Results showed that the thermal damage region of bone with a solid K-wire, hollow notched K-wire without cooling, with air cooling, and with water cooling were approximately 6.4 mm, 3.2 mm, 2.6 mm, and 4.8 mm in width, respectively, and 6.79 mm, 6.45 mm, 6.39 mm, and 6.58 mm in depth, respectively. This study demonstrates that the hollow notched K-wire with air cooling is a potential solution to reduce the thermal damage region, thereby accelerating patient recovery.

A New Cutting Mechanics Model for Improved Shear Angle Prediction in Orthogonal Cutting Process

Abstract In metal cutting processes, accurately determining the shear angle is essential, as it governs chip formation and cutting force generation. Despite extensive research conducted on this topic, the accurate prediction of the shear angle remains a subject of ongoing investigation. This paper presents a new analytical model for predicting the shear angle, taking into account the direction difference between the shear stress at the boundary of the primary shear zone and the maximum shear stress. The constitutive property of the workpiece material with respect to the strain, strain rate, and temperature is considered in predicting the shear angle. The results show that the solution for the shear angle is not unique for a given rake and friction angle, and is highly dependent on the flow stress response of the workpiece material. Orthogonal cutting experiments were conducted on steel and aluminum alloys under various uncut chip thicknesses, cutting speeds, and tool rake angles to characterize the chip thickness and shear angle. Based on a comparison between model predictions, experimental results, and data from the literature for various workpiece materials and cutting conditions, it is shown that the proposed model results in an improved prediction for shear angle by considering the stress transformation within the primary shear zone.

Structure Design on Thermoplastic Composites Considering Forming Effects.

Carbon fiber reinforced polypropylene (CF/PP) thermoplastics integrate the superior formability of fabrics with the recoverable characteristics of polypropylene, making them a pivotal solution for achieving lightweight designs in new energy vehicles. However, the prevailing methodologies for designing the structural performance of CF/PP vehicular components often omit the constraints imposed by the manufacturing process, thereby compromising product quality and reliability. This research presents a novel approach for developing a stamping-bending coupled finite element model (FEM) utilizing ABAQUS/Explicit. Initially, the hot stamping simulation is implemented, followed by the transmission of stamping information, including fiber yarn orientation and fiber yarn angle, to the follow-up step for updating the material properties of the cured specimen. Then, the structural performance analysis is conducted, accounting for the stamping effects. Furthermore, the parametric study reveals that the shape and length of the blank holding ring exerted minimal influence on the maximum fiber angle characteristic. However, it is noted that the energy absorption and crushing force efficiency metrics of the CF/PP specimens can be enhanced by increasing the length of the blank holding ring. Finally, a discrete optimization design is implemented to enhance the bending performance of the CF/PP specimen, accounting for the constraint of the maximum shear angle resulting from the stamping process. The optimized design resulted in a mass reduction of 14.3% and an improvement in specific energy absorption (SEA) by 17.5% compared to the baseline sample.

Experimental study on laser-assisted machining of SiCp/Al composites considering laser preheating history based on in-situ observation

The application of laser-assisted machining (LAM) has been demonstrated to improve the surface integrity of SiCp/Al composites. The dynamic process of laser preheating affects the deformation mechanism of materials. In this paper, the laser preheating history under different parameters is characterized by the changes in peak temperature and instantaneous preheating temperature. SiCp/Al cutting experiments under different laser preheating histories are carried out based on the high-speed imaging system. The influence of laser preheating history on the shear angle and the spatial–temporal distribution of the physical information in the shear zone are analyzed by the digital image correlation (DIC) method. The deformation characteristics during the SiCp/Al composites cutting process under different laser preheating histories are discussed. Additionally, the influence of the laser preheating history on the surface integrity is analyzed according to the changes of the Al matrix and SiC particles under different combinations of peak temperature and instantaneous preheating temperature. It has been demonstrated that the deformation degree in the shear zone during LAM of SiCp/Al composites is depended on the material softening degree related to the peak temperature and the material deformation temperature dominated by the instantaneous preheating temperature. The deformation uniformity is primarily determined by the deformation temperature. An appropriate material softening degree and deformation temperature can improve the surface integrity. The results provide a foundation for further mechanism studies for cutting load and surface integrity in LAM of SiCp/Al composites.

A study on mechanisms of saw-tooth chip formation in hard turning under hybrid nanofluid-assisted MQL environment

Saw-tooth chip generated from hard turning is one of the most distinguishing features with conventional turning process. The presented work aims to contribute an extensive understanding the formation mechanism and main parameters of saw-tooth chips in oblique hard turning of 90CrSi hardened tool steel (60–62 HRC). The effects of dry, Al2O3 nanofluid MQL, Al2O3/MoS2 hybrid nanofluid MQL conditions on the serrated chip formation were experimentally investigated in terms of chip morphology, chip color, segment spacing, serrated segmentation frequency, and shear angle. The obtained experimental results indicated that, due to the better cooling and lubricating performance of nanofluid and hybrid nanofluid, the shear angles ϕ increase about 91.73% and 94.88% respectively when compared to dry cutting, which makes the formation of saw-tooth chip more favorable. Moreover, the analysis of microstructure image of the back side of chip proves the better lubrication from ball roller and tribo-film formation of Al2O3 and MoS2 nanoparticles. Based on the chip morphology analysis, the shear angle ϕ, the degree of chip segmentation on the top side in the chip’s transverse section K2, and the chip deformation coefficient in the transverse section K3 should be used as the additional criterions to evaluate the frictional improvement in cutting zone.

Studying Impact of Moisture, Node Position and Loading Rate of Paddy Straw on its Mechanical Properties

In this study, mechanical properties of paddy straw such as bending strength, shear strength and Young's modulus were determined through force-deformation curve using textural analyzer with 50 kg load cell. The mechanical properties were determined at three moisture contents, i.e., 18.4% (M1), 13.5% (M2) and 10.8% (M3), at three node positions, i.e., N1, N2 and N3 and three loading rates, i.e., 25, 30 and 35 mm min-1, respectively. The results revealed that moisture content and loading rate at different node positions significantly (p<0.01) affected the bending strength, shear strength, and Young's modulus of straw, whose values varied from 5.35 to 17.34 MPa, 4.99 to 7.35 MPa, 0.43 to 1.39 GPa, respectively, through N1 to N3 with decrease in moisture content; likewise, other findings also indicated increase in output values on increasing loads through N1 to N3. Cutting force was also significantly affected (p<0.01) by shear angle and moisture content, which varied from 6.39 to 22.9 N, and cutting energy ranged from 142 to 511 J by Straw Management System serrated blade and was found to be minimum at 20° shear angle. The mechanical property of the straw for residue management in the context of cutting force for node position N3 at the initial moisture content was found optimum.

A hyperelastic model considering the coupling of shear-compression for the forming simulation of 3D orthogonal composite preforms

The shear-compression coupling phenomenon is vital in the forming process of complex 3D woven composite components, but has not been effectively considered in existing macroscopic material models. A hyperelastic material model considering shear-compression coupling is developed here. Firstly, in-plane shear tests on pre-compressed specimens and compression tests on pre-sheared specimens were carried out, respectively. The results show that pre-compression can hinder and promote the in-plane shear deformation before and after shear locking occurs in the fabric, respectively. In-plane shear can contribute to compression. Then, a nonlinear hyperelastic constitutive model is presented and implemented in an Abaqus/Explicit user subroutine. Finally, a simulation study of the hemispherical forming of 3D orthogonal woven fabric was conducted using this model. The simulation results considering shear-compression coupling show more accurate in-plane shear angles and edge shapes compared to those without considering coupling. Moreover, since the shear-compression coupling is considered, the friction between the fabric and the tool needs to be reasonably discussed in the moulding simulation.

Experimental behavior and fracture prediction of a novel high-strength and high-toughness steel subjected to tension and shear loading tests

In this study, laboratory testing and numerical simulation methods are used to investigate the mechanical behavior and perform fracture prediction of a novel high-strength and high-toughness steel with a negative Poisson's ratio (NPR) effect under combined tensile-shear loading conditions. A test device capable of meeting different tensile-shear combination test angles is designed and manufactured, wherein the mechanical experiments on the NPR (Negative Poisson's Ratio) steel specimens are carried out at various testing angles. Q235 steel and MG400 steel are used as experimental control groups. The results show that the mechanical deformation of NPR steel is significantly better than that of Q235 steel and MG400 steel. Its tensile-shear test curve has no yield plateau and it has quasi-ideal elastic-plastic mechanical properties. The loading direction gradually changes from tension-dominated to shear-dominated as the tension-shear angle increases, and the strength and deformation of the specimens show a decreasing trend. Based on the laboratory test results, a finite element numerical model of NPR steel is established. A series of numerical simulations are carried out under the conditions of different tension and shear angles and the average stress triaxiality and fracture strain data are obtained. The fracture data of NPR steel are fitted using the Johnson-Cook fracture criterion, and the Johnson-Cook fracture parameters under the tensile-shear test conditions of NPR steel are thus obtained. The numerical simulation verifies that the fracture model can accurately predict the tensile-shear fracture behavior of NPR steel.

Experimental study on seismic performance of replaceable shear links with low-yield-point steel

Based on the design concept of controllable seismic damage during earthquakes and rapid functional recovery after earthquakes, a replaceable shear link with low-yield-point steel was proposed. Quasi-static cyclic loading tests and numerical analysis were conducted on six specimens. The failure mode, seismic performance, energy dissipation behavior, and shear distribution of each specimen were carefully considered to investigate the effects of web steel, web stiffening configuration and stiffener-plate stiffness ratio. The results showed that the stiffened specimens showed full-sectional shear yielding behavior, while the non-stiffened specimens exhibited coupling behavior of web yielding and buckling. Specimens with reasonable design parameters had excellent ductility and energy dissipation capacity, with the plastic shear angle exceeding 0.157 rad and the maximum equivalent viscous damping coefficients greater than 0.51 (80% of the theoretical maximum value). Owing to the cyclic strengthening of the low-yield-point steel web and the contributions of stiffeners and flanges, the specimens showed obvious overstrength behavior, with the overstrength factor ranging from 1.99 to 2.39. The cross-stiffening configuration was conducive to enhancing the seismic performance of shear links. Smaller web width-to-thickness ratios were recommended to match with smaller stiffener-plate stiffness ratios. Extended cross stiffeners and diagonal stiffeners resulted in earlier cracking of the web welds, which adversely affected the ductility of the specimens.

Distinctive properties and structure of a block rock massif in assessing the stability of slopes in the deposits of Kyrgyzstan.

Abstract In this paper, the issues of slope stability in the open-pit mining of mineral deposits are considered if the slope is composed of a block structure of an array of rocks. The block structure is usually characteristic of upland quarries. It has been established that the presence of crack systems in the side massif forms a block structure and leads to disjunctive disturbances with loss of stability of individual blocks and it is not possible to calculate the stability of such a rock mass using methods for an isotropic massif. In this regard, the authors carried out work on the study of a blocky rock mass and conducted laboratory studies. The paper presents the results of field observations of the study of the mechanism of destruction of such a rock mass structure and the results of laboratory tests of the shear resistance of a separate block depending on the thickness, humidity between the block filler and the shear angle.

Hypotheses Concerning Global Magnetospheric Convection, Magnetosphere‐Ionosphere Coupling, and Auroral Activity at Uranus

AbstractWe investigate the unique magnetosphere of Uranus and its interaction with the solar wind. Following the work of Masters (2014), https://doi.org/10.1002/2014ja020077 and others, we developed and validated a simple yet valuable and illustrative model of Uranus' offset, tilted, and rapidly‐spinning magnetic field and magnetopause (nominal and fit to the Voyager‐2 inbound crossing point) in three‐dimensional space. With this model, we investigated details of the seasonal and interplanetary magnetic field (IMF) orientation dependencies of dayside and flank reconnection along the Uranian magnetopause. We found that anti‐parallel (magnetic field shear angle greater than 170°) reconnection occurs nearly continuously along the Uranian dayside and/or flank magnetopause under all seasons of the 84 (Earth) year Uranian orbit and the most likely IMF orientations. Such active and continuous driving of the Uranian magnetosphere should result in constant loading and unloading of the Uranian magnetotail, which may be further complicated and destabilized by sudden changes in the IMF orientation and solar wind conditions plus the reconfigurations from the rotation of Uranus itself. We demonstrate that unlike the other magnetospheric systems that are Dungey‐cycle driven (i.e., Mercury and Earth) or rotationally driven (Jupiter and Saturn), global magnetospheric convection of plasma, magnetic flux, and energy flow may occur via three distinct cycles, two of which are unique to Uranus (and possibly also Neptune). Our simple model is also used to map signatures of dayside and flank reconnection down to the Uranian ionosphere, as a function of planetary latitude and longitude. Such mapping demonstrates that “spot‐like” auroral features should be very common on the Uranian dayside, consistent with observations from Hubble Space Telescope. We further detail how the combination of Uranus' rapid rotation and unique and very active global magnetospheric convection should be consistent with fueling of the surprisingly intense trapped radiation environment observed by Voyager‐2 during its single flyby. Summarizing, Uranus is a very interesting magnetosphere that offers new insights on the nature, complexity, and diversity of planetary magnetospheric systems and the acceleration of particles in space plasmas, which might have important analogs to exoplanetary magnetospheric systems. Our hypotheses can be tested with further work involving more advanced models, new auroral observations, and unprecedented missions to explore the in situ environment from orbit around Uranus, which should include a complement of magnetospheric instruments in the payload.

A slip-line field model for independently characterizing shearing and ploughing effects in metal cutting processes

This study proposes a new slip-line field model to separately characterize the shearing-included cutting process and the pure-plough cutting process. The shear plane and dead metal zone in relation to the shearing effect are modelled by straight slip-lines, while the deformation area in relation to the ploughing effect is treated to have straight boundaries. The boundaries of the dead metal zone and ploughing area are determined by considering tool-workpiece frictional behaviours. The stresses acting on the boundaries of the ploughing area, dead metal zone and shear plane are separately modelled considering the thermal–mechanical coupling effect. Based on the minimum energy principle, the shear angle is originally modelled by following the dynamic requirement of chip flow to balance the forces acting on dead metal zone, shear plane and rake face. By iteratively solving the coupling effect among the temperature, stress and shear angle, the total cutting forces are acquired by integration operation through straight slip-lines. Experiment results and finite element simulations validate the proposed slip-line field model in predicting the shear angle and cutting forces for both micro and regular milling processes.

Qualitative properties of solutions to a nonlinear transmission problem for an elastic Bresse beam

We consider a nonlinear transmission problem for a Bresse beam, which consists of two parts, damped and undamped. The mechanical damping in the damping part is present in the shear angle equation only, and the damped part may be of arbitrary positive length. We prove the well-posedness of the corresponding system in energy space and establish the existence of a regular global attractor under certain conditions on the nonlinearities and coefficients of the damped part only. Besides, we study the singular limits of the problem under consideration when curvature tends to zero, or curvature tends to zero, and simultaneously shear moduli tend to infinity and perform numerical modeling for these processes.

Experimental and theoretical research of the punching shear performance of steel‐normal concrete‐UHPC composite slabs

AbstractThe use of UHPC enables reducing the height of composite slabs, which may decrease the punching shear capacity. This paper investigates the punching shear behavior of steel‐normal concrete‐UHPC composite slabs with experiments and theoretical analyses. Results indicated that a 50 mm UHPC layer makes the nominal punching shear strength increase by 24.91%. Utilizing UHPC and increasing loading area can effectively enhance the punching shear capacity. Besides, theoretical punching shear model proposed based on rigid‐plastic theory can reliably predict the punching shear capacity of composite slabs. The punching shear angle derived from strength theory closely matches the experimental values.

Experimental investigation of flexural and punching behavior for plain PE-ECC slabs with different fiber volume fractions and span-depth ratios

Engineered Cementitious Composite (ECC) exhibits superior tensile ductility, shear capacity, and crack-control ability in comparison to traditional concrete and fiber reinforced concrete. These attributes render ECC a suitable candidate for addressing the brittle punching shear behavior commonly observed in reinforced concrete (RC) flat slabs. To verify the feasibility of using ECC for strengthening the punching shear capacity of concrete slabs, an investigation on the punching behavior of plain ECC slabs was conducted to ascertain their crack patterns, failure mode, strength and energy absorption capacity by means of experiments on twenty-seven 400 mm×400 mm square slabs. The plain ECC slabs were simply supported on a bespoke steel framework with eight supports, centrically loaded with a concentrated load. The fiber volume fraction (FVF) and span-depth ratio (SDR) are the two variables to be examined for their effects on the punching behavior of ECC slabs. Test results revealed that the incorporation of fibers significantly improved the load-bearing capacity, ductility and energy absorption capacity, while it altered the failure mechanism from brittle to ductile. The critical punching shear angles of all tested plain ECC slabs ranged from 40° to 50°. The ECC specimens possessing an FVF of 2 % exhibited markedly superior tensile capabilities compared to those with a 1 % FVF, as evidenced by direct tensile tests. Nevertheless, the ECC slabs with an FVF of 2 % did not demonstrate commensurate improvements in load-bearing capacity relative to their counterparts containing 1 % FVF. The span-depth ratio significantly impacted the failure mode of plain ECC slabs, yielding to punching shear failure at an SDR of 1, and to flexural failure at SDRs of 2 and 3. Moreover, an increase in the SDR value led to a reduction in both the initial cracking load and the ultimate load, concurrently increasing the associated deflection. In addition, a preliminary theoretical analysis was conducted to estimate the bearing capacity of plain ECC slabs. Flexural strength was estimated by yield line theory (YLT) and punching shear resistance was estimated by the model based on theory of plasticity in slab-column systems. The experimental and theoretical investigations could provide insights into the punching and flexural behavior of ECC slabs, laying a groundwork for the design and development of flat systems strengthened with ECC.

Stress–Dilatancy Behavior of Alluvial Sands

Based on the Frictional State Concept (FSC), the stress–dilatancy behavior of alluvial sands in drained triaxial compression was investigated. The dilatant failure state is equivalent to the minimum plastic dilatancy state for sands. The dilatant failure state slightly precedes the failure state. The straight line approximating dilatant failure states in the stress ratio–plastic dilatancy plane defines the slope of the critical frictional state line in the q-p’ plane, i.e., the critical frictional state angle. The stress ratio–plastic dilatancy relationship, obtained from the FSC, defines the sand shear angle as a function of the critical frictional state angle and plastic dilatancy. The shear angle of the tested sand is a maximum of 2° greater than that obtained from Bolton’s formula. According to the authors, these differences are affected by the transverse anisotropy of sand in the tested samples and the difference between the dilatant failure state and the failure state.

Experimental investigation on turning Inconel 713C under different cooling conditions using a new honeycomb-textured tool

ABSTRACT Tool surface texturing is a new sustainable method for machining hard-to-machine materials. The present study focuses on the new honeycomb texture (mimic of bee’s honeycombs) containing hexagons forming between thin vertical walls. The important novelty in this work is the cutting performance of honeycomb texture on Inconel 713C was examined under cutting parameters and different cooling conditions: dry untextured (T1), dry textured (T2) tool, impregnated solid lubricant (hexagonal boron nitride (hBN)) textured tool (T3), MQL (coconut oil) with textured tool (T4), and NMQL (0.20 wt.% hBN + coconut oil) with textured tool (T5). Compared to plain tools, NMQL to honeycomb texture reduced flank wear by 53.2%, roughness by 43.2%, turning force by 27%, and cutting temperature by 47.7%. Honeycomb texture with MQL (T4) and NMQL (T5) reduces flank surface Ni element diffusion during turning. Nanofluid-textured inserts (T5) demonstrated higher shear angles, lower chip curl diameter, and shorter tool-chip contact length than other conditions.

Evolution of elliptical SAXS patterns in aligned systems.

Small-angle X-ray and neutron scattering (SAXS and SANS) patterns from certain semicrystalline polymers and liquid crystals contain discrete reflections from ordered assemblies and central diffuse scattering (CDS) from uncorrelated structures. Systems with imperfectly ordered lamellar structures aligned by stretching or by a magnetic field produce four distinct SAXS patterns: two-point 'banana', four-point pattern, four-point 'eyebrow' and four-point 'butterfly'. The peak intensities of the reflections lie not on a layer line, or the arc of a circle, but on an elliptical trajectory. Modeling shows that randomly placed lamellar stacks modified by chain slip and stack rotation or interlamellar shear can create these forms. On deformation, the isotropic CDS becomes an equatorial streak with an oval, diamond or two-bladed propeller shape, which can be analyzed by separation into isotropic and oriented components. The streak has elliptical intensity contours, a natural consequence of the imperfect alignment of the elongated scattering objects. Both equatorial streaks and two- and four-point reflections can be fitted in elliptical coordinates with relatively few parameters. Equatorial streaks can be analyzed to obtain the size and orientation of voids, fibrils or surfaces. Analyses of the lamellar reflection yield lamellar spacing, stack orientation (interlamellar shear) angle α and chain slip angle ϕ, as well as the size distribution of the lamellar stacks. Currently available computational tools allow these microstructural parameters to be rapidly refined.