Alloy Research Articles

X-ray Diffraction Analysis and Micro Hardness of Ternary Alloy (Ti – 6Al – 4Nb)

This research aims to prepare the ternary alloy (Ti-6Al-4Nb) Using powder technology and studying X-ray diffraction analysis and micro hardness of this alloy. Titanium, aluminum, and niobium, powders were mixed together to homogenize the elements, and then the pressing process was carried out under pressure (5Ton) and for a period of time(60sec) For the purpose of obtaining a cohesive alloy in the form of discs, then the heat Treatment process (annealing) was conducted at different temperatures. (650,750,850,950,1050)˚C for two hours, the structural properties were studied through X-ray diffraction examination (XRD)And studying the mechanical properties by measuring the micro hardness using the Vickers hardness method before and after annealing, the results of the tests showed (XRD)The phases of the basic materials that make up the alloy, as the crystalline structure of titanium appeared to be of the hexagonal stacked type(HCP)As for aluminum, it appeared in a cubic system with concentric faces(FCC) and niobium in a body-centered cubic system (BCC)A new phase also appeared after the annealing process, which is the phase(AlNbTi2)Has a right rhombic crystal structure(Orthorhombic)The results of the micro hardness test (Vickers) showed that the annealing process has a positive effect on improving the mechanical properties, as the hardness value increases when temperatures increase.

Preparation, Mechanical Properties, and Degradation Behavior of Zn-1Fe-xSr Alloys for Biomedical Applications.

As biodegradable materials, zinc (Zn) and zinc-based alloys have attracted wide attention owing to their great potential in biomedical applications. However, the poor strength of pure Zn and binary Zn alloys limits their wide application. In this work, a stir casting method was used to prepare the Zn-1Fe-xSr (x = 0.5, 1, 1.5, 2 wt.%) ternary alloys, and the phase composition, microstructure, tensile properties, hardness, and degradation behavior were studied. The results indicated that the SrZn13 phase was generated in the Zn matrix when the Sr element was added, and the grain size of Zn-1Fe-xSr alloy decreased with the increase in Sr content. The ultimate tensile strength (UTS) and Brinell hardness increased with the increase in Sr content. The UTS and hardness of Zn-1Fe-2Sr alloy were 141.65 MPa and 87.69 HBW, which were 55.7% and 58.4% higher than those of Zn-1Fe alloy, respectively. As the Sr content increased, the corrosion current density of Zn-1Fe-xSr alloy increased, and the charge transfer resistance decreased significantly. Zn-1Fe-2Sr alloy had a degradation rate of 0.157 mg·cm-2·d-1, which was 118.1% higher than the degradation rate of Zn-1Fe alloy. Moreover, the degradation rate of Zn-1Fe-xSr alloy decreased significantly with the increase in immersion time.

Self-Templating Engineering of Hollow N-Doped Carbon Microspheres Anchored with Ternary FeCoNi Alloys for Low-Frequency Microwave Absorption.

Rational design and precision fabrication of magnetic-dielectric composites have significant application potential for microwave absorption in the low-frequency range of 2-8GHz. However, the composition and structure engineering of these composites in regulating their magnetic-dielectric balance to achieve high-performance low-frequency microwave absorption remains challenging. Herein, a self-templating engineering strategy is proposed to fabricate hollow N-doped carbon microspheres anchored with ternary FeCoNi alloys. The high-temperature pyrolysis of FeCoNi alloy precursors creates core-shell FeCoNi alloy-graphitic carbon nano-units that are confined in carbon shells. Moreover, the anchored FeCoNi alloys play a critical role in maintaining hollow structural stability. In conjunction with the additional contribution of multiple heterogeneous interfaces, graphitization, and N doping to the regulation of electromagnetic parameters, hollow FeCoNi@NCMs exhibit a minimum reflection loss (RLmin) of -53.5dB and an effective absorption bandwidth (EAB) of 2.48GHz in the low-frequency range of 2-8GHz. Furthermore, a filler loading of 20wt% can also be used to achieve a broader EAB of 5.34GHz with a matching thickness of 1.7mm. In brief, this work opens up new avenues for the self-templating engineering of magnetic-dielectric composites for low-frequency microwave absorption.

Viscoelastic performance analysis of steel strip embedded E-Glass fibre hybrid laminate

ABSTRACT Fibre metal laminates (FMLs) are a combination of metal alloys and composite materials that have been utilised for years to meet customised performance requirements. Seven distinct material configurations with three different layup sequences have been studied for investigation of viscoelastic performance parameters i.e. storage modulus, loss modulus and damping factor. The effect of EN42J steel as an additional reinforcement along with E-glass fibre epoxy laminate on the enhancement in the dynamic mechanical behaviour of the hybrid laminate was studied. The viscoelastic behaviour of the hybrid laminate was experimented, and the results obtained were interpreted on the basis of storage modulus, loss modulus and damping parameter. The enhancements in dynamic mechanical properties were noted with an increase in the volumetric quantum of reinforcement and placement of steel strips at optimum location across the thickness of the specimen.

Influence of Continuous Rotation and Optimal Torque Reverse Kinematics on the Cyclic Fatigue Strength of Endodontic NiTi Clockwise Cutting Rotary Instruments.

Objectives: The objective of the present study was to evaluate the cyclic fatigue strength of clockwise cutting rotary endodontic instruments when subjected to two different kinematics: continuous clockwise rotation and clockwise reciprocation movement under optimum torque reverse (OTR) motion. Methods: New ProTaper Next X1 (n = 20) and X2 (n = 20) instruments were randomly divided into two subgroups (n = 10) based on kinematics (continuous rotation or OTR). The specimens were tested using a custom-made device with a non-tapered stainless-steel artificial canal measuring 19 mm in length, featuring a 6 mm radius and an 86-degree curvature. All instruments were tested with a lubricant at room temperature until a fracture occurred. The time to fracture and the length of the separated fragment were recorded. Subsequently, the fractured instruments were inspected under a scanning electron microscope for signs of cyclic fatigue failure, plastic deformation, and/or crack propagation. The subgroup comparisons for time to fracture and instrument length were performed using the independent samples t-test, with the level of statistical significance set at 0.05. Results: When using OTR movement, the ProTaper Next X1 increased the time to fracture from 52.9 to 125.8 s (p < 0.001), while the ProTaper Next X2 increased from 45.4 to 66.0 s (p < 0.001). No subgroup exhibited plastic deformations, but both showed dimpling marks indicative of cyclic fatigue as the primary mode of failure. Additionally, OTR movement resulted in more metal alloy microcracks. Conclusions: The use of OTR motion extended the lifespan of the tested instruments and resulted in a higher number of metal microcracks. This suggests that OTR motion helped to distribute the mechanical stress more evenly across the instrument, thereby relieving localized tension. As a result, it delayed the formation of a single catastrophic crack, enhancing the overall performance of the instruments during the experimental procedures.

Surface Tension of Cu-Ti Alloys and Wettability in a Liquid Alloy-Refractory Material-Gaseous Phase System.

The study involved measurements of surface tension of liquid binary copper-titanium alloys with respect to their chemical composition and temperature as well as investigations of the liquid alloy-refractory material-gaseous phase system wettability using usual refractory materials, i.e., graphite, aluminum oxide and magnesium oxide. The experiments were performed with the use of the sessile drop method and a high-temperature microscope coupled with a camera and a computer. The aim of this study was to determine the influence of titanium content in the Cu-Ti alloy on the surface tension and contact angle at the interface between the liquid alloy and the refractory material. The influence of temperature on these parameters was also examined. The tests were carried out for copper-titanium alloys with a maximum content of 1.5% wt. Ti, in the temperature range of 1373 to 1573 K. The test results indicate that as the titanium content in the alloy increases, its surface tension increases slightly. However, an increase in temperature causes a decrease in the surface tension of the alloys. In the case of an alloy containing 1.5% wt. Ti, surface tension at a temperature of 1373 K reaches 1351 mN∙m-1, and at a temperature of 1573 K, it decreases to 1315 mN∙m-1. As the temperature and titanium content in the alloy increase, a decrease in the contact angle is observed. The highest values of contact angles were recorded in the case of contact of the liquid alloy with graphite. For an alloy containing 0.1% wt. Ti at a temperature of 1373 K, the contact angle reaches 132°, while at a temperature of 1573 K, it decreases to 128°. For an alloy containing 1.5% wt. Ti, the values of contact angles are 100° and 96°, respectively. However, the contact angles have the lowest values for magnesium oxide. In the case of a temperature of 1573 K and an alloy containing 1.5% wt. Ti, the contact angle reaches 49°. Such a significant impact of titanium content on the contact angles may be due to its high affinity for oxygen (contact with a substrate made of Al2O3 and MgO and its reactivity with carbon (contact with graphite).

Review on corrosion-related aspects of metallic alloys additive manufactured with laser powder bed-fusion (LPBF) technology

Review on corrosion-related aspects of metallic alloys additive manufactured with laser powder bed-fusion (LPBF) technology

Pt Ternary Alloy with Rare Earth Metal - Pt5Ce-Co Intermetallic Nanoparticles as Highly Active Catalyst for Oxygen Reduction Reaction in PEMFCs

Alloying with rare earth elements is an important direction of exploring in Pt-based alloy design in oxygen reduction reaction (ORR), due to its special electronic configurations. Here we reported a ternary intermetallic alloy Pt5Ce-Co/C. The electronic valence state of Pt alloys was modified by the unique 4f orbital and the contraction effect of Ce, plus the additional active sites provided by the Co incorporation, optimizing the adsorption energy of the reaction intermediates, and effectively improving the electrocatalytic performance. The Pt5Ce-Co/C achieved 2.8 A∙mgPt -1 of mass activity in ORR catalysis, which can maintain 1.4 A∙mgPt -1 after 30k of accelerated stress test (AST). For membrane electrode assembly test, Pt5Ce-Co/C shows an initial mass activity of 724 mA∙mgPt -1, and a current density of 1876 mA∙cm-2 at 0.7 V under heavy-duty vehicle testing. This work provides an avenue to design advanced PGM ternary alloys by incorporating rare-earth metals to promote the catalyst performance.

Study the Potential of Mineral Ceramics Based on Aluminium Oxide in Replacing Metal Alloys

Modern metal alloys used in the tooling industry often consist of expensive and rare metals, impacting affordability and sustainability. This research explores the potential of mineral ceramics, mainly composed of readily available aluminum oxide (Al2O3), as an alternative for high-performance engineering ceramics. This research highlights the advantages and disadvantages of mineral ceramics over various metal alloys. Further exploration could refine properties and expand industrial adoption, contributing to a more responsible and efficient materials landscape.

Microstructural refinement of an Al-Ce-Mg alloy via Shear Assisted Processing and Extrusion

Al-Ce alloys have attracted recent interest because of their high thermal stability due to the low solubility of Ce in the Al matrix. The Al11Ce3 eutectic phase gives excellent strain hardening behavior and moderate high-temperature strength in the as-cast state. However, its strengthening effect is limited by its coarse as-cast structure. Therefore, alternative manufacturing methods such as additive manufacturing or equal channel angular pressing have been applied to refine the Al11Ce3 phase to good effect. However, these techniques are both expensive and time-consuming. Therefore, this study aims to use Shear Assisted Processing and Extrusion (ShAPE), an emerging solid phase processing technique that is more easily scalable than the previously mentioned methods. ShAPE can produce useful cross-sections of an Al-8Ce-4Mg alloy while refining the Al11Ce3 phase to produce a higher strength material. It was found that a low temperature ShAPE process can improve the room temperature yield strength by ∼60 % compared to a binary Al-4Mg alloy. Additionally, the high-temperature yield strength of the Al-Ce alloys increased by 20 %, with a simultaneous 15 % improvement in ductility compared to the binary Al-Mg alloy. These results highlight the potential for ShAPE as a processing technique for Al-Ce alloys.

The Development of Uniform-Sized Pt-Based Binary Alloy Electrocatalysts for ORR in Polymer Electrolyte Fuel Cells

Developing a highly efficient and durable reduced platinum metal (PtM) alloy catalyst with high oxygen reduction reaction (ORR)activity for polymer electrolyte fuel cells (PEFCs) is of significant interest. In this study, platinum-iron (PtFe), platinum-nickel (PtNi), and platinum-cobalt (PtCo) alloys were prepared with an average diameter of ca. 3 nm, uniformly dispersed on a high surface area carbon. The ORR activity of the prepared PtM/C catalysts was investigated under both RDE and MEA conditions. The resulting PtM/C catalysts demonstrated improved I-V cell performance at low-current density (LCD) and high-current density (HCD) regions. These findings suggest that high ORR activity and enhanced durability can be achieved through the formation of uniform Pt skin with higher electrochemical surface area (ECSA).

Development of Novel Ternary Alloy of CSiSn for Low-Cost Next Generation Photovoltaics

The growing need for highly efficient solar cells calls for significant advancements in the development of a new material system to meet the needs of low-cost and low-cost production. Current multi-junction solar cell alternatives are more costly to produce. This research showcases the development and analysis of a novel ternary material system, The CSiSn (CST) alloy, which shows potential for creating low-cost material with high absorption in of solar spectrum. In this work, the following aspects regarding the CST material are investigated: 1) Material modeling using density functional theory, 2) electronic band structure estimations, 3) low-temperature material growth technique via Plasma Enhanced Chemical Vapor Deposition (PE-CVD) system; 4) advanced material and optical characterizations of CST alloys.

Effect of Annealing Time on Various PtNi/C Binary Alloy Catalysts for ORR in PEFCs

Polymer electrolyte fuel cells (PEFCs) are used in automotive power supplies due to their advantages of low environmental impact and high energy conversion efficiency. However, Pt used for electrocatalysts is expensive and its activity and durability are problematic. In this study, the PtNi/C catalysts were prepared with different annealing times and the oxygen reduction reaction activity was evaluated. The linear sweep voltammograms and current-voltage curves showed that the PtNi/C catalysts annealing time for 60 min performed better than the commercial catalyst. This would be attributed to the internal alloying of Ni and better electronic structure due to the longer annealing time.

Modified embedded-atom method interatomic potentials for the V-X (X= Cr, Fe) binary and CoCrFeNiTiV multinary alloys

Interatomic potentials based on the second nearest-neighbor modified embedded-atom method (2NN-MEAM) have been developed for Fe-V and Cr-V binary alloys. The structural, mechanical and thermodynamic properties of various stable and metastable phases in Fe-V and Cr-V binary systems were calculated by molecular dynamic (MD) simulation using the developed 2NN-MEAM potentials. A good consistency between the MD-calculated data and the experimental data or first-principles calculations was obtained. The potentials were further employed to predict several chemically complex intermetallic alloys (CCIAs) with stable B2 and L12 ordered structures in CoCrFeNiTiV system. Finally, this work pave the way to investigate the atomic scale physical metallurgy of V-containing and chemically complex intermetallic alloys and adjust their composition and microstructure to meet the specific requirements entailed in advanced applications.

A(CoFe)(S2)2/CoFe heterostructure constructed in S, N co-doped carbon nanotubes as an efficient oxygen electrocatalyst for zinc-air battery

Transition metal alloys can exhibit synergistic intermetallic effects to obtain high activities for oxygen reduction/evolution reactions (ORR/OER). However, due to the insufficient stability of active sites in alkaline electrolytes, conventional alloy catalysts still do not meet practical needs. Herein, by using polypyrrole tubes and cobalt-iron (CoFe) Prussian blue analogs as precursors, CoFe sulfides is in-situ formed on CoFe alloys to construct (CoFe)(S2)2/CoFe heterostructure in sulfur (S) and nitrogen (N) co-doped carbon nanotubes (CoFe@NCNTs-nS) via a low-temperature sulfidation strategy. The as-marked CoFe@NCNTs-12.5S exhibits a comparable ORR activity (half-wave potential of 0.901 V) to Pt/C (0.903 V) and a superior OER activity (overpotential of 272 mV at 10 mA cm−2) to RuO2 (299 mV). CoFe@NCNTs-12.5S also exhibits ultralow charge transfer resistances (ORR-6.36 Ω and OER-0.21 Ω) and an excellent potential difference of 0.617 V. The sulfidation-induced (CoFe)(S2)2/CoFe heterojunctions can accelerate interfacial charge transfer process. Tubular structure not only disperses the (CoFe)(S2)2/CoFe heterostructure, but also reduces the corrosion of active-sites to enhance catalysis stability. Zinc-air battery with CoFe@NCNTs-12.5S achieves a high specific capacity (718.1 mAh g−1), maintaining a voltage gap of 0.957 V after 400 h. This work reveals the potential of interface engineering for boosting ORR/OER activities of alloys via in-situ heterogenization.

Effect of Silicon Carbide Particulates on Mechanical Behavior of Al5052 Alloy Metal Matrix Composites for Mining Applications

In particular, the impact of Silicon Carbide (SiC) particles on the mechanical properties of stir-cast Al5052 alloy Metal Matrix Composites (MMCs) for rotor blade applications is examined in this work. The goal of integrating SiC particles is to improve mechanical characteristics including wear resistance, tensile strength, and hardness while preserving the ideal weight-tostrength ratio, which is essential for rotor blade performance. The Al5052 matrix was filled with SiC in a variety of compositions (0%, 2%, 4%, 6%, and 8% by weight), and the resultant composites underwent mechanical testing and microstructural examination. Due to the efficient load transfer and reinforcing processes, the results show a considerable improvement in tensile strength and hardness with the addition of SiC particles. Furthermore, microstructural analyses demonstrate a uniform dispersion of SiC in the matrix, which supports the improved performance attributes. Wear resistance of Al5052 alloy is greatly increased when Silicon Carbide (SiC) particles are added as reinforcement. This makes the composite material perfect for applications requiring great durability and longevity to survive hard mining conditions, such as wear plates, conveyor liners, and drill bits in mining machinery components.

A Combined First-Principles and Data-Driven Computational Framework to Analyze the Surface Structure, Composition, and Stability of Binary Alloy Catalysts

A Combined First-Principles and Data-Driven Computational Framework to Analyze the Surface Structure, Composition, and Stability of Binary Alloy Catalysts

Methods of Processing Dental Chromium-Cobalt Alloys for Production of Metal Frameworks Faced with Ceramics to Obtain the Best Mechanical Properties.

BACKGROUND Modern prosthetic technologies make it possible to fabricate prosthetic restorations without material loss and to make prosthetic restorations with complex geometric shapes in a relatively simple way. One such technology is selective laser melting (SLM), or additive manufacturing of metal materials, better known as 3D printing from metal or selective laser melting, but currently the most commonly used method is casting. The present study investigated use of dental chromium-cobalt alloys for prosthetic bridges and compared methods of processing dental chromium-cobalt alloys to obtain the best mechanical properties. MATERIAL AND METHODS We used dental chromium-cobalt alloy (SCHEFTNER GMBH) for laser melting StarbondCoSEeasy Powder with grain size of 10-30 µm and StarbondCoS alloy casting, made in accordance with the European standard EN ISO 22674. SLM-made specimens and induction melted alloy castings were prepared for the study. A centrifugal casting system with induction current melting of the metal alloy was used to produce the samples. The melting and casting process is automatic and limits changes in chemical composition. RESULTS The results show that none of the samples changed their chemical composition, while the samples made by SLM had better mechanical properties. CONCLUSIONS The SLM technique makes it possible to produce restorations faster and cheaper without any loss of quality compared to restorations made with the casting technique. Casting technology reduces mechanical properties, but still provides good mechanical properties.

PEPR DIADEM: Priority Equipment and Research Program on the development of innovative materials using artificial intelligence

IntroductionThe quest to develop efficient, sustainable materials from non-critical, non-toxic resources is one of today's most formidable challenges in the current context of energy, transport, digital or healthcare transitions. In response, France launched the pioneering Priority Equipment and Research Program (PEPR) DIADEM in 2022. This innovative initiative, focused on DIscovery Acceleration for the Deployment of Emerging Materials (DIADEM), leverages Artificial Intelligence (AI) to accelerate the innovation chain from conception to realization, revolutionizing Materials Science sustainably.With a strategic emphasis on scientific synergy, PEPR DIADEM aims to expedite the discovery and development of novel materials essential for contemporary and future societal challenges. To achieve this, the program seeks to catalyze breakthroughs in areas ranging from energy efficiency to transportation, digitalization, and healthcare, covering a broad spectrum of materials from metallic alloys to functional nanostructures.Aligned with the Green Deal framework's ambitious targets, PEPR DIADEM addresses the urgent need for accelerated sustainable materials research. By utilizing cutting-edge technologies like rapid synthesis and characterization tools, automation, digital simulations, data management, AI, additive manufacturing, and thin film engineering, the program is set to significantly reshape the materials science landscape.As PEPR DIADEM embarks on its journey of innovation, it not only advances scientific knowledge but also holds the promise of addressing current global challenges and paving the way for a more sustainable and prosperous future.

Separation of Co(II), Mn(II), and Ni(II) by solvent extraction with Cyanex 272 and D2EHPA from the sulfuric acid leaching solution of spent lithium-ion batteries

Spent lithium-ion batteries contain valuable metals such as cobalt, lithium, manganese and nickel. Smelting reduction of spent LIBs at high temperature results in metallic alloys. Therefore, it is necessary to recover the valuable metal ions present in the sulfuric acid leaching solutions of the metallic alloys. In this work, solvent extraction experiments were performed to separate the three metal ions, Co(II), Mn(II) and Ni(II) present in the leaching solutions of the metallic alloys. Synthetic sulfate solutions were prepared and commercial organophosphorous extractants were employed. First, both Co(II) and Mn(II) were completely extracted in one stage by using 40% saponified 0.3 M Cyanex 272, leaving Ni(II) in the raffinate. The small amount of Ni(II) co-extracted into Cyanex 272 was removed by two stages of cross-current scrubbing using pure CoSO4 solution. The effect of pH and CoSO4 concentration of the scrubbing solution on the scrubbing of Ni(II) was investigated. The Co(II) and Mn(II) present in the scrubbed Cyanex 272 were completely stripped by 0.05 M H2SO4 solution. Batch simulation experiments for the three stage of counter-current extraction with 1 M D2EHPA verified that Mn(II) and Co(II) were completely separated by selective extraction of Mn(II) into D2EHPA, leaving Co(II) in the raffinate. By consecutive extraction with Cyanex 272 and D2EHPA, pure solutions of Co(II), Mn(II) and Ni(II) with purity higher than 99.9% can be recovered from the starting solutions. A process was proposed for the treatment of sulfuric acid leaching solutions of spent LIBs containing Co(II), Mn(II) and Ni(II) by solvent extraction.