Deposited Ag Films Research Articles

(Dielectric Science and Technology Division Poster Award, 3rd Place) Radical Oxidation for Enhancing Polishing-Rate and Improving Slurry Stability in Ag-Film Chemical–Mechanical-Planarization

Recently, Ag-film has been utilized as a reflective layer in organic-light-emitting- diode on silicion(OLEDoS). The formation of a reflective Ag-film layer was conducted by Ag-film deposition and following Ag-film chemical-mechanical planarization (CMP). The Ag-film has ductility property (i.e., hardness of 0.3 GPa) so that a reletively soft CMP pad should be used to minimize the generation of the CMP induced scratches. However, using a soft CMP pad, it is notably difficult to achieve a high Ag-film polishing-rate (i.e., 300 nm/min). Thus, to enhance Ag-film polishing-rate, a Fenton reaction between ferric ions and H2O2 has been applied. Although, a Fenton reaction enhancing dissolved oxygen concentration can increase remarkably the Ag-film polishing-rate, the CMP slurry using Fenton reaction has produced a detrimental slurry stability after mixing with H2O2 (i.e., extremely low H2O2 pot life time. In this study, as a solution, the Ag-film CMP slurry was designed via radical oxidation on the Ag-film surface during CMP, without using Fenton reaction (i.e., mixing ferric ions with H2O2). The radical oxidation was achived by using halide oxidant (i.e., H5IO6), which radical oxidation degree principally depended on halide oxidant concentration and slurry pH, showing a notable high Ag-film polishing-rate (i.e., 400 nm/min) without the precence of corrosion. Without using Fenton reaction, the secondary diameter of colloidal abrasives in the designed Ag-film CMP slurry was not changed for several months. In our presentation, we will prove the mechanism of the radical oxidation on the polished Ag-film surface. In addition, we will present the dependencies of the chemical dominant polishing properties (i.e., OH radical, chemical oxidation degree of the Ag-film surfcae, chemical composition of chemical oxidation, slurry adsortion degree, and corrosion potential and current) as well as the mechanical dominant polishing properties (i.e., electrostatic force between abrasives and Ag-film surface) on the halid oxidant concentration.

Silicon (100) surface passivation-driven tuning of Ag film crystallinity and its impact on the performance of Ag/n-Si mid-infrared Schottky photodetector

The utilization of metal/semiconductor Schottky devices for plasmonic harvesting of hot carriers holds immense potential in the field of sub-bandgap photodetection. In this work, we explore a surface passivation scheme using air plasma exposure to modify the Si (100) surface and subsequently the crystal orientation of the deposited Ag film for photon detection in the mid-infrared (MIR) regime. This tailoring was achieved by varying the plasma exposure duration (0, 150, 300, 450, and 600 s). As a result, we could tune the crystal orientation of Ag from the (200) to the (210) crystal plane, with the Ag (111) orientation present in all devices. Furthermore, the photo-response behavior under MIR exposure at λ = 4.2 µm was studied both experimentally and using COMSOL simulations. It was observed that both photoelectric (PE) and photothermal (PT) effects contributed to the photo-response behavior of all devices. The Ag/Si device exposed to air plasma for 300 s exhibited the maximum PE-driven response (2.73 µA/W), while the device exposed to air plasma for 600 s showed a significant PT-driven response (13.01 µA/W). In addition, this strategy helped reduce the reverse leakage current by up to 99.5%. This study demonstrates that MIR detection at longer wavelengths can be optimized by tailoring the crystal orientation of the metal film.

High enhancement, low cost, large area surface enhanced Raman scattering substrates all by atomic layer deposition on porous filter paper

We successfully developed an atomic layer deposition (ALD) method for making Ag noble nanoparticles on cheap, commercial filter paper consisting of three-dimensional porous glass fibers and investigated the evolution of Ag nanostructures with some key process parameters. By tuning Ag particle sizes and controlling the cycle numbers of ALD deposited Ag films, we were able to obtain high-density isolated Ag nanoparticles with average sizes in 3–9 nm without the formation of agglomerates and continuous Ag films. We proved the presence of strong localized surface plasmon resonance peaks near a target wavelength of 632 nm. We further proved the presence of surface enhanced Raman scattering (SERS) signals on the Ag coated filter paper substrates using pyridine as the test analyte. Our results demonstrate that ALD is a very promising technique for a rational design of SERS substrates and, thus, has great potential for the fabrication of large-area, low-cost SERS substrates for future commercial applications, as compared to other existing techniques.

Multi-layer transparent electrodes for high performance bifacial perovskite solar cells

Bifacial perovskite solar cells have gained significant interest due to their high light-harvesting capabilities. In this study, a multilayer transparent conducting film (MLTCF) composed of indium tin oxide (ITO)/2,9-dimethyl-4,7-diphenyl-1,10-phenanthroline (BCP)/Ag/ITO is developed as a top electrode for bifacial perovskite solar cells (PSCs). By applying BCP at the bottom of the ITO layer as an adhesion promoter, the Volmer–Weber mechanism of island growth pattern for Ag under thickness threshold conditions is successfully suppressed. This results in ultra-thin (8 nm) and ultra-smooth Ag films with a relatively low sheet resistance of 5.5 Ω/sq and high transmittance of 85.8 % at a typical wavelength of 550 nm. Furthermore, a molybdenum oxide (MoO3) overlayer is evaporated onto the soft organic charge transport layer as a protective buffer to prevent sputtering damage during the deposition of ITO and Ag films. Consequently, bifacial PSCs exhibit an optimized power conversion efficiency (PCE) of 20.3% for single-side illumination from the glass side, and equivalent PCEs of 23.6 %, 25.2 %, 26.8 % with albedo of 0.2, 0.3 and 0.4, respectively. This work paves the way for the development of highly efficient bifacial thin-film solar cells.

On the O2 "Surfactant" Effect during Ag/SiO2 Magnetron Sputtering Deposition: The Point of View of In Situ and Real-Time Measurements.

The use of gaseous species has been proposed in the literature to counteract the three-dimensional growth tendency of noble metals on dielectric substrates and favor an earlier percolation without compromising electrical properties. This "surfactant" effect is rationalized herein in the case of O2 presence during magnetron sputtering deposition of Ag films on SiO2. In situ and real-time techniques (X-ray photoemission, film resistivity, UV-visible optical spectroscopy) and ex situ characterizations (X-ray diffraction and transmission electron microscopy) were combined to scrutinize the impact of O2 addition in the gas flow (%O2), revealing three regimes of evolution of film resistivity, morphology, structure, and chemical composition. At low oxygen flow conditions (%O2 < 4), the observed drastic decrease of the percolation threshold is assigned to a combination of (i) a change in nanoparticle density, wetting, and crystallographic texture and (ii) a delayed coalescence effect. The driving force is ascribed to the presence of specific adsorbed oxygen moieties, the nature of which starts evolving at intermediate oxygen flow conditions (10 ≤ %O2 < 20). At high oxygen flow (20 ≤ %O2 < 40), the found detrimental impact on film resistivity is assigned to an actual oxidation in the form of a Ag2O-like poorly crystallized compound. For all %O2, a composition gradient is observed across the film thickness, with a more metallic Ag at the substrate interface. A correlation between percolation and the nature of the detected O moieties is observed. In parallel to an oxygen spillover mechanism, this gradient can be explained by the competition between different surface processes occurring before percolation, namely, aggregation, metal oxidation, and substrate reactivity. Such findings pave the way to a rational use of O2 as a modifier for Ag growth.

Silver Vapor Supersonic Jets: Expansion Dynamics, Cluster Formation, and Film Deposition.

Supersonic jets of metal vapors with carrier gas are promising for producing nanostructured metal films at relatively low source temperatures and high deposition rates. However, the effects of the carrier gas on the jet composition and expansion dynamics, as well as on film properties, remain virtually unexplored. In this work, the free-jet expansion of a mixture of silver vapor with helium in a rarefied regime at an initial temperature of 1373 K is investigated through mass spectrometry and direct-simulation Monte Carlo methods. Introducing the carrier gas into the source is found to result in a transition from a collisionless to a collision-dominated expansion regime and dramatic changes in the Ag jet, which becomes denser, faster, and more forward-directed. The changes are shown to be favorable for the formation of small Ag clusters and film deposition. At a fairly high helium flow, silver Ag2 dimers are observed in the jet, both in the experiment and the simulations, with a mole fraction reaching 0.1%. The terminal velocities of silver atoms and dimers are nearly identical, indicating that the clusters are likely formed due to the condensation of silver vapor in the expanding jet. A high potential of supersonic Ag-He jets for the deposition of nanostructured silver films is demonstrated. The deposited jet Ag2 dimers appear to serve as nucleation centers and, thus, allow for controlling the size of the produced surface nanostructures.

Effect of rate of deposition on opto-electrical characteristics of vapor deposited MoO3/Ag/MoO3 transparent electrode for photovoltaic applications

Following an approach combining optical modeling and experimental study in this proposed work, we report designing and fabrication of MoO3/Ag/MoO3 transparent electrode (MAM-TE) for perovskite solar cell (PvSC) applications. We started with the optical design of the TE to determine the optimized thickness of the alternating layers. Variable angle spectroscopic ellipsometry was employed to find the accurate optical constants of each layer which works as the input parameter for the Transfer Matrix Method (TMM) based Matlab code. With the help of optical modeling, the optimum thickness of the undercoat and overcoat oxide layer is calculated. The thickness of the metal layer (Ag) is kept fixed at 9 nm as it is found to be thick enough to provide good electrical conductivity. In this work, we investigated the effect of the rate of deposition (RoD) of sandwiched Ag layer on the optical and electrical behavior of MAM-TE. For a better understanding of the effect of RoD on Ag, characteristics of Ag films are performed via scanning electron microscopy (SEM) and optical absorption spectroscopy (UV–Visible). Transmittance spectra revealed that as the RoD of the Ag layer is increased from 0.5 Å/s to 5 Å/s, the films become more transparent, which is in good agreement with SEM images of the deposited Ag films. In this way, keeping the RoD of the Ag layer fixed at 5 Å/s, we successfully fabricate a highly transparent MAM-TE with an average visible transmittance > 77 %, along with a sheet resistance < 5 Ω/□. After the complete optimization of fabricated TE, it is finally incorporated into a perovskite solar cell device architecture consisting of FTO/TiO2/MAPI/Spiro/MAM. The preliminary results of the fabricated PvSC give a power conversion efficiency (PCE) of 4.79 %. Hence, the fabricated TE can integrate routes for its revolutionizing applications in diverse fields, including optoelectronic industries and bifacial photovoltaics applications.

Deposition of metallic silver from versatile amidinate precursors for use in functional materials

Silver (Ag) amidinate metal organic decomposition precursors of the type: [Ag2((ArN)2C(H))2] (Ar = 2,6-dimethylphenyl (1), 2,6-diethylphenyl (2) and 2,6-diisopropylphenyl (3)) have been used for the first time in the deposition of Ag films on glass with multiple functionalities with potential application in optical/biological sensors or for use in electronic circuitry. Precursors 1–3 were isolated from the reaction of silver acetate with the appropriate ligand in a 1:2 stoichiometry and were characterized by 1H and 13C{1H} NMR, thermal gravimetric analysis and single crystal X-ray diffraction for 2. Single-layer depositions at 200 °C on glass substrates via spin coating produced transparent (&gt;90% transmittance) coatings, with well-defined Ag nanoparticles. Multi-layer depositions at 200 °C on glass had a metallic lustre and were found to be conductive ( ρ = 0.916–1.83 × 10−6 Ωm). All films were strongly adhered and displayed excellent coverage of the substrate. Ag films deposited from 1 to 3 were analysed by grazing incidence X-ray diffraction, X-ray photoelectron spectroscopy, energy-dispersive X-ray analysis and scanning electron microscopy, with optical properties determined by UV-Vis spectroscopy.

Enhancing SERS Intensity by Coupling PSPR and LSPR in a Crater Structure with Ag Nanowires

The sensitive characteristics of surface-enhanced Raman scattering (SERS) can be applied to various fields, and this has been of interest to many researchers. Propagating surface plasmon resonance (PSPR) was initially utilized but, recently, it has been studied coupled with localized surface plasmon resonance that occurs in metal nanostructures. In this study, a new type of metal microstructure, named crater, was used for generating PSPR and Ag nanowires (AgNWs) for the generation of LSPR. A crater structure was fabricated on a GaAs (100) wafer using the wet chemical etching method. Then, a metal film was deposited inside the crater, and AgNWs were uniformly coated inside using the spray coating method. Metal films were used to enhance the electromagnetic field when coupled with AgNWs to obtain a high SERS intensity. The SERS intensity measured inside the crater structure with deposited AgNWs was up to 17.4 times higher than that of the flat structure with a deposited Ag film. These results suggest a new method for enhancing the SERS phenomenon, and it is expected that a larger SERS intensity can be obtained by fine-tuning the crater size and diameter and the length of the AgNWs.

Super-Resolution Imaging with Patchy Microspheres

The diffraction limit is a fundamental barrier in optical microscopy, which restricts the smallest resolvable feature size of a microscopic system. Microsphere-based microscopy has proven to be a promising tool for challenging the diffraction limit. Nevertheless, the microspheres have a low imaging contrast in air, which hinders the application of this technique. In this work, we demonstrate that this challenge can be effectively overcome by using partially Ag-plated microspheres. The deposited Ag film acts as an aperture stop that blocks a portion of the incident beam, forming a photonic hook and an oblique near-field illumination. Such a photonic hook significantly enhanced the imaging contrast of the system, as experimentally verified by imaging the Blu-ray disc surface and colloidal particle arrays.

Preparation of CuO/Ag rough nanostructures as SERS-active substrates

In this paper, CuO nanostructures with nanometer roughness were firstly prepared by electrochemical anodic oxidation method, and then CuO/Ag composite nanostructures were prepared by magnetron sputtering method on the surface of CuO substrate. The successful deposition of Ag films on CuO was confirmed by XRD, UV-Vis and SEM. In addition, the effects of different Ag sputtering time on substrate morphology and SERS properties were studied. Due to the many gaps between the rough CuO/Ag nanomorphology, the substrate has many “hot spots” and adsorption sites, which can effectively improve the SERS performance of the substrate. We selected R6G dye molecule as the probe molecule to evaluate the SERS performance of the substrate. The final experimental results show that the preparation method of CuO/Ag rough nanostructure is simple, and it has significant SERS performance improvement. The substrate’s detection limit for R6G can even reach 10-11M.

Metal-Insulator Transition of Ultrathin Sputtered Metals on Phenolic Resin Thin Films: Growth Morphology and Relations to Surface Free Energy and Reactivity.

Nanostructured metal assemblies on thin and ultrathin polymeric films enable state of the art technologies and have further potential in diverse fields. Rational design of the structure–function relationship is of critical importance but aggravated by the scarcity of systematic studies. Here, we studied the influence of the interplay between metal and polymer surface free energy and reactivity on the evolution of electric conductivity and the resulting morphologies. In situ resistance measurements during sputter deposition of Ag, Au, Cu and Ni films on ultrathin reticulated polymer films collectively reveal metal–insulator transitions characteristic for Volmer–Weber growth. The different onsets of percolation correlate with interfacial energy and energy of adhesion weakly but as expected from ordinary wetting theory. A more pronounced trend of lower percolation thickness for more reactive metals falls in line with reported correlations. Ex situ grazing incidence small angle X-ray scattering experiments were performed at various thicknesses to gain an insight into cluster and film morphology evolution. A novel approach to interpret the scattering data is used where simulated pair distance distributions of arbitrary shapes and arrangements can be fitted to experiments. Detailed approximations of cluster structures could be inferred and are discussed in view of the established parameters describing film growth behavior.

Preparation of an amphiphobic and electrically conductive coating with mushroom structure on flexible polymer substrate

Amphiphobic surfaces are attracting increasing attention because of their extensive applications in self-cleaning surface, water/oil separation, anti-corrosion coating, etc. Nevertheless, the development of amphiphobic surfaces is notoriously difficult, usually requiring both surface microstructure construction and surface energy modification. In order to avoid surface energy modification with expensive and harmful fluorine-containing compounds, a mushroom structure array was formed by sputtering using a target material of silver (Ag) in this study. Without any chemical modification, the developed mushroom structure presented the desired surface amphiphobicity, highly repellent to various solutions with different surface tensions. In particular, a flexible polymer substrate was applied considering the potential popularization of deformable electronic devices in the near future. It was simple to achieve the desired deformable electrode materials via the deposition of Ag film on the flexible polymer substrate. The coating presented good mechanical robustness against the repeated fatigue test, with a minimal change in the electrical resistance after 10000 bending cycles. The superior performances in surface wettability and mechanical test promised the developed materials to be extensively applied as deformable electrode materials with waterproof and anti-fingerprint surfaces in practice.

Lattice buffer effect of Ti film on the epitaxial growth of Ag nanotwins on Si substrates with various orientations

Titanium thin film has been commonly used in the semiconductor industry as an adhesive layer to enhance the bonding strength between a metallic film and Si substrate. Depositing a Ti interlayer to alleviate the lattice mismatch for the epitaxial growth of nanotwinned Ag films on Si substrates with (100), (110) and (111) orientations by magnetron sputtering process provides an additional advantageous effect. The experimental results indicated that the deposited Ag films, consisting of columnar grains with a high density of nanotwins, grew normal to the Si substrates. The twin boundaries showed a strongly preferential orientation of (111), and the twin spacing ranged from 2 to 50 nm, with an average value of about 12 nm. Ag (111) nanotwins grew much better on Si (100) substrate than on Si (110) and Si (111) with Ti pre-coating, leading to the sputtered Ag nanotwinned film on Si (100) having the highest indentation hardness among the three combinations.

Plasmonic photocatalysis and SERS sensing using ellipsometrically modeled Ag nanoisland substrates

Silver nanoislands are key platforms for plasmonic photocatalysis, SERS sensing and optical metamaterials due to their localized surface plasmon resonances. The low intrinsic loss in Ag enables high local electromagnetic field enhancements. Solution-based fabrication techniques, while cheap, result in highly non-reproducible plasmonic substrates with wide sample-to-sample variability in geometry, optical resonances and Q-factors. Herein, we present a non-lithographic method of forming silver nanoislands based on sputter deposition of Ag films followed by elevated temperature annealing to induce spontaneous dewetting. The resulting plasmonic substrates show reproducible, well-defined LSPR resonances with high ensemble Q-factors whose optical properties could be modeled using spectroscopic ellipsometry to yield n and k values across the visible range. UV–Vis-NIR, and XRD analyses define the optical and crystallographic characteristics of the Ag nanoisland samples. FESEM was utilized to discern the geometry and architecture of the Ag nanoisland as well as their uniformity and monodispersity. Our vacuum deposited Ag nanoislands demonstrated excellent photocatalytic activity for the transformation of 4-nitrobenzenethiol (4-NBT) and 4-aminothiophenol (PATP) into p,p’-dimercaptoazobenzene (DMAB).

Deposition of Ag Films on Liquid Substrates via Thermal Evaporation for Surface-Enhanced Raman Scattering.

Surface-enhanced Raman scattering (SERS) substrates were prepared by depositing Ag atoms on liquid surfaces via thermal evaporation at room temperature. These free-sustained substrates result in the formation of uniform Ag films, in which ramified Ag aggregates consist of substantial Ag nanoclusters with narrow gaps of several nanometers in between. SERS spectra of rhodamine 6G were investigated for this substrate to evaluate the SERS performance of this characteristic film morphology, and the results indicated that the SERS intensity from the closely-packed Ag nanostructures and small intervals were significantly enhanced. The dependence of SERS enhancement on the film thickness, nanoparticle size, and gap width was studied. An analytical model was proposed to simulate the electric field distribution during SERS detection, and the results validated the experimental observations.

Materials Sealing Preventing Biofilm Formation in Implant/Abutment Joints: Which Is the Most Effective? A Systematic Review and Meta-Analysis.

The purpose of this systematic review was to evaluate the literature available for materials exhibiting the best efficacy in preventing biofilm formation in the interior of implants. We searched PubMed/MEDLINE, Scopus, and Cochrane databases. This review is registered with the PROSPERO database and followed the suitability of the PRISMA protocol. The initial search resulted in 326 articles from the databases. After they were read, 8 articles remained, and the inclusion and exclusion criteria were applied. Six of these 8 articles were classified as in vitro and 2 were classified as in situ. The regions of the implants evaluated ranged from the interface of the pieces to the occlusal upper access of the abutment. The implant connections evaluated the Morse taper, external connection, and internal connection. Meta-analysis of the quantitative data was performed at a significance level of .05. Cotton exhibited poor control of infiltration, even in combination with other materials. Isolated gutta-percha (GP) and polytetrafluoroethylene (PTFE) tape with composite resin (CR) or GP performed better as physical barriers. The best results for chemical barriers were observed by the application of 1% chlorhexidine gluconate (CG) gel, thymol varnish, and the deposition of Ag films onto the surface. The applied meta-analysis did not show a significant difference in comparison between the different types of implant connections (P > .05). The application of CG and thymol varnish antimicrobials was effective in preventing biofilm formation and easy clinical execution; these could be used in combination with CR, GP, and PTFE.

A Cr Anti-Sticking Layer for Improving Mold Release Quality in Electrochemical Replication of PVC Optical Molds.

This paper addresses the issue of mold release quality in an electrochemical replication of an optical polyvinyl chloride (PVC) mold, which has microlens array or microprisms array on its surface. The main idea is to deposit a nanoscale Cr thin layer as an antisticking layer on the PVC mold surface, followed by Ag film deposition as the conductive layer using magnetron sputtering, and finally, a nickel layer is electrochemically deposited on the Ag surface. By doing so, the upripping of the nickel mold from the PVC mold becomes easier, resulting in better mold release quality. The experiment results showed that when the Cr antisticking layer was used, the release strength between the nickel mold and the PVC substrate reduced from 1.94 N/cm to 1.43 N/cm, the surface roughness of the PVC substrate after mold release reduced from 0.60 μm to 0.55 μm, the surface roughness of the nickel mold reduced from 0.63 μm to 0.49 μm, the retroreflection coefficient of the nickel mold increased from 1600 cd·lx−1·m−2 to 2100 cd·lx−1·m−2, and the surface energy of the PVC substrate reduced from 31.47 mN/m to 15.53 mN/m.

Probing the uniformity of silver-doped epitaxial graphene by micro-Raman mapping

We present a Raman spectroscopy study on epitaxial graphene decorated with thin Ag films (2–15 nm), which are deposited using magnetron sputtering. We find that the presence of Ag on the graphene surface induces doping, the uniformity and efficiency of which is determined by Ag nominal thickness. Deposition of Ag films with thicknesses up to 5 nm favors the effective electron transfer from Ag to epitaxial graphene. A significant redshift and broadening of the 2D peak are observed with increasing the Ag-layer thickness above 5 nm, which is indicative of large strain and doping fluctuations. We also observe a non-trivial linear growth of 2D/G peak intensity ratio with increasing D/G ratio for all Ag-decorated samples, which is explained by increase of peak amplitude due to surface enhanced Raman scattering and charged impurity-induced screening caused by the presence of Ag on the graphene surface.

Demonstration of tunable Ag morphology from nanocolumns to discrete nanoislands using novel angle constrained glancing angle EB evaporation technique

In glancing angle electron beam evaporation technique, the deposition geometry has been engineered in a novel manner in this work to produce extensive tunablity of Ag morphology. A physical plate (collimator) parallel to the substrate has been suitably placed in order to constrain the angle of incoming deposition vapor flux. The distance between substrate and this collimator as well as the distance between substrate to crucible orifice has been optimized for maximum variation in Ag morphology which resulted in the discussed tunability. SEM images acquired across the sample surface on the best optimized sample show variation of Ag morphology from nearly continuous film to Ag nanocolumns (dia-135 nm) and then to Ag nanoislands of varying size (26–83 nm) with the variation in height from substrate bottom edge. Surface plasmon resonance (SPR) peak of this Ag nanostructure has been found to shift to longer wavelength and to broaden with the increase of thickness across the substrate surface. The estimated band gap values of the Ag nanostructure are non-zero which reveals its dielectric like dispersion behavior. Thickness and optical constants at various locations on the best optimized sample have been estimated through spectroscopic ellipsometry measurements and the obtained results have been validated with measured transmission spectrophotometry spectra. Three different ellipsometry models have been tried to fit the ellipsometry data of such grown ultrathin film consisting of Ag nanoislands/nanocolumns. An effective media consisting of the mixture of bulk Ag, dielectric media represented by Lorentz oscillator and air was found to be the best to describe the disperision behavior of the deposited Ag film. The dielectric like dispersion behavior of Ag ultrathin film has been ascribed to localized surface Plasmon resonance (LSPR) effect of Ag nanoislands in optical wavelength region. Due to the gradual variation of thickness and optical constants across the film, the optimized film exhibits variation in average optical transmittance (600–1000 nm) from 1.1% to 91% across 40 mm distance which demonstrates its potential for application as variable optical transmission attenuator. Finally, this novel deposition flux constrainment technique has been regarded as an effective method for fabrication of tunable Ag nano-morphologies for optical and surface plasmonic applications.