A layer of copper with the thickness of 0.5 μm was sputter deposited on well polished aluminum substrates. The samples were exposed to a low pressure weakly ionized RF hydrogen plasma at different conditions. A layer of copper aluminide was formed on the sample at the temperature of approximately 250 °C. The formation of the aluminide was confirmed with the AES depth profile. The time necessary for formation of the coating depended on the sample temperature. At the maximum temperature of 250 °C it was three minutes, while at 320 °C it was 50 s. When the aluminum atoms reached the surface, the temperature of samples began to fall thus decreasing further diffusion of Al. This was explained in the terms of the change of the recombination coefficient for the reaction H + H → H 2. As the temperature of the samples fell as soon as the formation of the coating was accomplished, the possibility of self controlled formation of thin copper aluminide coatings is suggested.
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