The paper introduces a novel inertial trigger sensor featuring a multi-layer stacked single-arm brass beam pendulum, aimed at applications in automotive and aerospace fields, etc. It employs the Lagrangian equation for dynamic modeling and finite element analysis to achieve precise inertia force measurements. The design incorporates advanced fabrication techniques and a high-precision latching mechanism that combines circuit self-locking with mechanical triggering. Validated through simulations and testing, The results of the live ammunition tests indicate that, apart from failures of the Inertia Switch due to errors in the manufacturing process, all other inertial switches functioned normally. This demonstrates that the inertial sensor provides an adjustable trigger time of 0–5 ms and reliably withstands extreme overloads of up to 15000 g. This work significantly enhances the performance of inertial sensors in high-stress environments.
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