This paper has observed pivotal changes in innovative frameworks at the intersection of the digital revolution and sustainable initiatives. Within Industry 4.0, the fusion between intelligent manufacturing and green innovation has become a central driver for sustainability. Integrating these two pivotal forces to harness their collective efficiency is crucial. However, current literature offers limited insights into their combined impact, and the direction of their evolving trends still needs to be defined. Considering this, the research elucidates the core concepts and traits of digital-green fusion (DGF) within regional advanced manufacturing (RAMIDGF). Moreover, this research proposes a double-helix fusion mechanism model. Utilizing data from the advanced manufacturing sectors in six key Chinese urban clusters, this paper adopts a comprehensive analytical toolkit that includes the Coupling Modified Model, Kernel Density Estimation, Markov Chain algorithms, and the Dagum Gini Coefficient for trend analysis. The findings indicate that between 2009 and 2021, RAMIDGF exhibited a trend of initial growth followed by a decline, showing a strong correlation with per capita GDP (RGDP). The principal source of variation in RAMIDGF stems from differences between urban agglomerations, with the Yangtze River Delta and the Beijing-Tianjin-Hebei clusters exhibiting transitional behavior and a ‘ladder-type trend’ in RAMIDGF. As metropolitan clusters become more economically integrated, the probability of transitional behavior in RAMIDGF heightens. However, achieving elevated leapfrog development proves challenging, with an inherent risk of decline. Spatial spillover implications, agglomeration characteristics, and club convergence tendencies mark the RAMIDGF process. These findings expand upon new paradigms for regional sustainable development, offering novel avenues for realizing high-quality growth.
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