The pulp and paperboard industries are the major industrial sector that consumes significant amounts of fresh water and generates large volumes of wastewater. The treatment of this wastewater resulted in the production of a substantial amount of sludge, which posed serious environmental challenges. This study explored a sustainable solution by converting PBS into biochar through slow pyrolysis of temperatures up to ≤ 500°C, offering an alternative approach to waste management and resource conservation. The physicochemical parameters of paper board sludge biochar (PBSB) exhibited a neutral pH of 7.49, electrical conductivity of 0.09 dS m-1, organic carbon of 38.12% and CaCO3 of 24.5%. Proximate analysis of PBSB revealed an increased fixed carbon of 76.43%, total organic carbon (TOC) of 7.13%, and reduced volatile matter and moisture levels. The TGA analysis of the dried paperboard sludge sample showed a 20% mass reduction when heated to 350°C. During this process, more than 90% of the volatile components were removed.. The micro nutrients viz., Fe 5.06mg L-1, Mn 419.3mg L-1, Cu 26.3mg L-1, and Zn 66.1mg L-1 contents were observed in PBSB. FT-IR analysis identified the presence of various carbon-containing functional groups, including C-Cl, C-N, C-C, H-C = O, C-H, and -C≡C-H, indicating substantial chemical transformations during pyrolysis. SEM-EDX analysis revealed that PBSB has fine particle size and a coarse fluffy spongy porous structure ideal for water adsorption. Elemental analysis (XRD) showed high carbon and oxygen content with significant amounts of aluminosilicates, carbonates, and nutrients like phosphorus and potassium, suggesting PBSB as a potential slow-release fertilizer. This research highlights the potential of biochar derived from paperboard waste as a sustainable solution for waste management and resource recovery.
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