Ti-based composite coatings using TC4/Ni60/Cu mixed powders with of 0, 5, and 10 wt% Cu additions were prepared on TC4 by coaxial powder feeding laser cladding to investigate the effects of the addition of Cu on their microstructure and tribological properties. Multiple technical methods were performed for characterization, and the results revealed that TiC, TiB, Ti2Ni, and α-Ti precipitated in all coatings. As Cu added, the coating microstructure was gradually refined, and quasi-nanometer Ti3Cu was synthesized in the 5 and 10 wt%-Cu coatings where the Ti3Cu-Ti2Ni and Ti3Cu-α-Ti composite structure phase were formed. The microhardness and wear resistance of the three coatings were higher than that of the TC4 substrate and presented a gradual decrease with the Cu additions. The friction coefficients of the above coatings were higher than those of TC4 and generally consistent. The study found that the appropriate Cu addition could enhance the forming quality of the coating, effectively refine the microstructure, improve the uniformity of the microstructure distribution, and reduce fluctuations in microhardness and tribological properties.
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