Addition Of Cu Research Articles

Correlation of microstructure, mechanical properties and electrical conductivity of Fe-Cu alloys produced by high-energy 3D ball milling and spark plasma sintering

ABSTRACT Fe-Cu is known as a metastable and immiscible alloy. Therefore, many problems are encountered in the production of Fe-Cu alloys by conventional casting. Researchers have used different techniques for the production of successful Fe-Cu alloys. For this reason, in this experimental study, the production of pure Fe and Fe-Cu (10%, 20% and 50% by volume) alloy compacts was investigated by spark plasma sintering, a powder metallurgy technique. The effects of Cu addition at different volume ratios on microstructure, density, hardness, three-point bending, wear and electrical conductivity were investigated. It has been determined that the microstructures in Fe-Cu alloys consist of α-Fe and ϵ-Cu phases. Compared to the pure-Fe sample, improvements were determined in the density, mechanical properties and electrical conductivity of the Fe-Cu alloy samples produced with the addition of Cu at 10%, 20% and 50% volume ratios. When the Fe-Cu alloys were compared with each other, the highest density, hardness, bending stress at break and the lowest wear rate were determined in the Fe-Cu alloy containing 20% ⁣⁣volume ratio Cu. The addition of Cu to Fe at 50% volume ratio caused a decrease in the density, mechanical properties and electrical conductivity.

Investigating MerR's Selectivity: The Crosstalk Between Cadmium and Copper Under Elevated Stress Conditions.

Bacteria respond to metal pollution through sensors that control the uptake and the detoxification machineries. Specificity in metal recognition is therefore a prerequisite for triggering the appropriate response, particularly when facing a mixture of metals. In response to Cu+, the purple bacterium Rubrivivax gelatinosus induces the efflux Cu+-ATPase CopA by the Cu+ regulator CopR. However, genetic analyses have suggested the presence of additional regulators. Here, we show that CadR, the Cd2+ sensor, is involved in Cd2+ and Cu+ tolerance and demonstrate that CopR and CadR share common target genes. Interestingly, expression of the Cu+ detoxification and efflux (CopI/CopA) system was induced by Cd2+ and downregulated in the double mutant copRcadR-. This double mutant was more sensitive to low Cu+ concentration than the single copR- mutant, and accumulation of coproporphyrin III pointed to a significantly decreased expression of CopA. Furthermore, analyses of Cd2+ toxicity in the cadR- mutant suggested that although CopR is Cu+ selective, CopR is involved in Cd2+ response since the addition of Cu+ alleviates Cd2+ toxicity. Based on our current knowledge of metal transport across the inner membrane, Cd2+ and Cu+ do not share common efflux routes nor do they share common regulators. Nevertheless, the crosstalk between Cd2+ and Cu+ tolerance systems is demonstrated in the present study. The modulation of Cu+ detoxification by a Cd2+ regulator in vivo places emphasis on the relaxed selectivity, under elevated metal concentration, in MerR regulators.

Analyte-Induced Specific Regulation of Light-Responsive COF-Cu Nanozyme Activity for Ultrafast Thiram Colorimetric Sensing.

A light-responsive covalent-organic framework (COF) nanozyme, which integrates the advantages of the COF structure and light-stimulated nanozyme catalysis, is a class of sensing star materials with wide application prospects. However, the sensing methods based on light-responsive COF nanozymes are relatively single at present. Therefore, it is necessary to develop new sensing strategies to broaden its application in chemical sensing and achieve highly efficient detection. Here, a Cu2+-modified COF composite material (TpDA-Cu) was rationally designed. The addition of Cu significantly inhibits the excellent light-responsive nanozyme activity of TpDA itself. However, because of the restoration of the enzyme activity by thiram (Tr) and the oxidase mimic activity of the newly formed Cu/Tr complex, TpDA-Cu/Tr exhibits stronger light-responsive nanozyme activity. Enzyme kinetic data show that compared with TpDA, TpDA-Cu/Tr has a larger Vmax value, which can achieve efficient catalytic oxidation of 3,3',5,5'-tetramethylbenzidine (TMB). In addition, the strong coordination effect of Tr and TpDA-Cu also plays a key role in achieving ultrafast, sensitive, and selective colorimetric detection of Tr. This work develops a dual activity regulation strategy of light-responsive COF nanozymes based on analyte induction and provides a new perspective for the application of light-responsive COF nanozymes in the field of sensing.

Exploring Pt-Cu synergistic effects on porous SiO2 support with different Pt loadings for low-temperature oxidation of CO and C3H6

To address the high cost of noble metals, this study aims to optimize Pt loading and the synergistic effect of Cu on porous SiO2 support for low-temperature oxidation of CO and C3H6. A simulated test bench system was used to evaluate the performance of PtxCu1/SiO2 (where x= 0.3, 0.5, 0.7, and 1 wt%), Cu1/SiO2 and Ptx/SiO2 (where x= 0.5 and 1 wt%) catalysts with varying Pt loadings. Comprehensive characterization, including BET, XRD, SEM, TEM, and XPS was conducted to assess particle size, structure, and surface morphology. The effects of Pt incorporation on reduction and oxidation properties were further examined using H2-TPR and CO-TPD techniques. Results demonstrated a significant enhancement in catalytic activity with the addition of Cu confirming a synergistic interaction between Pt and Cu. This synergy was particularly pronounced in lower Pt loadings, where PtxCu1/SiO2 composites outperformed Ptx/SiO2 in catalytic activity. Pt addition reduced the particle size, which resulted in the creation of PtCu alloy, with 1 and 0.7 % wt Pt loading exhibiting comparable effects in CO conversion and 0.7 % Pt loading exhibiting better activity at higher temperatures in C3H6 oxidation indicating that catalytic activity was maintained even with a reduced Pt loading. Additionally, minimal difference in activity for C3H6 oxidation was observed among PtxCu1/SiO2 catalysts with 0.7, 0.5, and 0.3 wt% Pt loadings as indicated by T50 and T80 values. Reducing Pt loading from 0.7 wt% had minimal impact on catalytic efficiency for C3H6 oxidation with catalysts maintaining high activity. 0.7 wt% Pt loadings provide sufficient active sites for effective CO and HC oxidation. The enhanced catalytic activity and stability of bimetallic catalysts over monometallic Cu/SiO2 and Pt/SiO2 result from the simultaneous presence of active sites created by the synergetic effect of PtCu alloy formation with optimal ratio and well-optimized surface. These findings demonstrate the potential to optimize Pt usage without compromising catalytic performance, offering a cost-effective approach to catalyst design.

Effects of manganese and copper co-doped bioactive glasses with photothermal response on osseous cells

Herein, a series of bioactive glasses with a composition based on SiO2Na2OCaO-P2O5-Bi2O3, doped with either manganese (Mn) or copper (Cu), or a combination of both have been developed. The aim was to create a biocompatible, bioactive material with a photothermal (PT) response for potential use in bone cancer treatment. UV/vis/NIR spectroscopy indicated that the addition of Cu to the glass resulted in a broadband absorption of around 800 nm, while Mn showed an absorption band of around 500 nm. Photoluminescence (PL) spectroscopy, which was performed by exciting the specimen using a 750 nm beam, revealed an emission at 823 nm for all glass compositions, but with varying intensities. When exposed to an 808 nm laser (5 W/cm2), the glass samples exhibited temperature rising, with the sample containing both Mn and Cu, showing the highest absorption peak, reaching 204 °C after 5 min. The degradation rate of the glass in a phosphate-buffered saline (PBS) solution was influenced by the presence of Mn and Cu. Cytotoxic assessment on osteoblast-like cells showed that the presence of Mn promoted cell proliferation by over 20 % after 24 h, but when irradiated with an 808 nm laser, the viability of cells decreased by nearly 60 % due to heat ablation. Finally, the glass sample demonstrated in vitro bioactivity through the formation of a hydroxyapatite layer on its surface when immersed in simulated body fluid.

The Dissolution Behavior of Pyrite and Chalcopyrite During Low-Temperature Pressure Oxidation: Chalcopyrite Influence on Pyrite Oxidation

The research of this paper was carried out on the low-temperature (100 ± 2 °C) pressure (0.2–0.8 MPa) leaching of pyrite, chalcopyrite and their mixture. According to experiments on chalcopyrite dissolution, increasing the oxygen pressure from 0.2 up to 0.8 MPa had a slight effect on chalcopyrite dissolution. Oxygen pressure and initial sulfuric acid concentration in the range of 10–50 g/L had the greatest positive effect on the pyrite oxidation. The SEM and EDX mappings indicate the chalcopyrite and pyrite surfaces to be passivated by elemental sulfur. The oxidation degree of pyrite in its mixture with chalcopyrite increased significantly from 54.5 up to 80.3% in 0–240 min. The reaction time is relative to the dissolution of the individual mineral, while the dissolution of chalcopyrite remained virtually unchanged. The addition of Cu (II) and Fe (III) ions does not influence pyrite dissolution when chalcopyrite is added in a leaching process, which can be explained by the formation of an electrochemical link between the minerals. The positive effect of chalcopyrite addition is associated with a decreased formation of elemental sulfur on the surface of pyrite. The described method can be used for the hydrometallurgical processing of copper raw materials with increased pyrite content, as well as for the pretreatment of copper concentrates with gold-rich pyrite concentrates to increase the recovery of gold and silver.

Effect of Cu content on the mechanical, corrosion and antibacterial properties of porous NiTi-xCu alloys for biomedical application

Porous NiTi alloys are widely used as hard tissue replacement materials due to their excellent corrosion resistance and biocompatibility. However, the lack of antibacterial ability may lead to bacterial infection after surgery. Therefore, enhancing the antibacterial ability of porous NiTi alloys by incorporating Cu is of significant value. In this paper, porous NiTi-xCu alloys (x = 0, 0.5, 1, 1.5 at%) were prepared via powder metallurgy and the influence of Cu content on their properties were investigated. The results demonstrate that the compressive strength and antibacterial activity of the alloys increase with increasing Cu content. The NiTi-1.5Cu sample exhibits the highest compressive strength of 48.7 MPa and antibacterial rate of 99.6 %. Furthermore, the addition of Cu improves the corrosion resistance of the alloys, and the NiTi-1Cu specimen exhibits the lowest corrosion rate of 0.123 mm year−1. It is concluded that the incorporation of Cu effectively enhances the compressive strength, corrosion resistance and antibacterial properties of the porous NiTi alloys, making them promising candidates for hard tissue replacement applications.

Enhanced photodegradation of organic dyes using copper and zinc aluminate nanophotocatalysts

This study aims to enhance the photocatalytic efficiency of CuxZn1-xAl2O4 (x = 0.0, 0.2, 0.4, 0.6, and 0.8) nanophotocatalysts synthesized via a sol-gel self-combustion method. Rietveld analysis confirmed the formation of single-phase spinels with a face-centered cubic structure and Fd-3m space group symmetry, while electron density distribution analysis supported the ionic character of bonding within the material. Subsequent UV–visible spectroscopy revealed that the addition of Cu(II) reduced the band gap from 4.66 eV to 2.54 eV, facilitating enhanced light absorption. Consequently, the catalyst with x = 0.8 deteriorated 95 % of methyl orange (MO) and 93 % of rhodamine-B (RhB) in 120 min of visible light irradiation, following a pseudo-first-order kinetic model. The Cu0.8Zn0.2Al2O4 sample demonstrated significant reusability and stability, with degradation rates of 93–79 % for RhB and 95–81 % for MO after four cycles. Scavenging studies indicated that photoexcited holes (h), hydroxyl radicals (OH•), and superoxide radicals (O₂•⁻) were key factors in the degradation process. This study presents an improved approach for enhancing the photodegradation performance of the Cu0.8Zn0.2Al2O4 catalyst for pharmaceutical and wastewater treatment applications.

Enhanced mechanical and damping properties of Cu-Modified Al-Ni eutectic alloys: Solid-solution and precipitation hardening effects

The study aimed to analyze the mechanical properties, precipitation strengthening, and microstructure of Al-Ni-Cu alloys to understand their enhanced characteristics. Additionally, the damping behavior was examined using a dynamic mechanical analyzer across a continuous heating temperature range with frequencies from 0.5 to 15 Hz. The experimental results indicate that the Al-Ni eutectic alloy, which exhibits an ultrafine Al3Ni intermetallic fiber-reinforced Al matrix, transitions to a dendritic-ultrafine eutectic composite structure. The Cu-containing alloys exhibit two distinct primary phases: α-Al and Al-Ni-Cu ternary intermetallic compounds. The eutectic matrix transforms from Al-Al3Ni to Al-Al7Cu4Ni, and subsequently to Al-Al2Cu. These microstructural evolutions result in an enhancement of the tensile yield strength from 170 MPa to 440 MPa, with additional hardening achieved through aging-induced precipitation. Moreover, the damping capacity improves with the addition of Cu at elevated temperatures, and there is an increase in frequency dependence. This paper will discuss the microstructural features, mechanical properties, deformation behaviors, and damping properties in detail.

Homogenization Heat Treatment and Tribological Properties of In Situ Alloyed NiTiCu by Laser Powder‐Bed Fusion

In situ alloying by additive manufacturing (AM) of premixed powders has been recognized as a promising low‐cost method for creating complex parts for biomedical implants, in which homogenization heat treatment is a critical concern in this technology. Also, as promising implant materials, their tribological properties under dry and lubrication conditions are significantly concerned with evaluating the functionalities of 3D printing. This work preliminarily addresses these two concerns with the laser powder‐bed fusion (LPBF) 3D‐printed nickel titanium copper (NiTiCu) alloy using three homogenization heat treatments and ball‐on‐disc wear tests under dry and NaCl‐lubricated conditions. It is found that to achieve sufficiently good microstructural homogeneity with low porosity, a temperature of 800 °C and a duration of 5 h is needed. Despite the promising outcome, analysis of the results revealed that all heat treatments led to the formation of a secondary phase identified as Ti2(Ni,Cu), which induced two‐step phase transformations. Thus, further studies on the optimization of the postprocessing techniques are required. The heat‐treated alloy resulting in the most favorable properties is selected for tribological testing. AM and the addition of Cu are observed to enhance the wear resistance of the alloy under lubrication conditions.

Ab initio molecular dynamics investigation on hydrogen diffusion behavior in liquid aluminum alloy melts

In this work, ab initio molecular dynamics (AIMD) simulations under both NVT and NPT ensembles were performed to study the influence of alloying elements of Mg, Fe, Si, Ti, Cu, Zn, F, and Cl on the H diffusion behavior in liquid aluminum melt. It is found that the diffusion coefficient of H simulated by AIMD under the NVT model is highly consistent with the reported experimental results. Specifically, the addition of Cu, Cl, Si, and Zn is inclined to increase the diffusion coefficient of H in the melt, whereas the opposite result is observed with the addition of F, Fe, and Ti. Moreover, it is proved that the H diffusion coefficients are positively correlated with the H-Al bond lengths and the coordination number of H in a constant volume system. The obtained results deepen the understanding of the diffusion of H atoms in Al melts and contribute to the optimization of existing melt purification technologies.

Effect of the addition of Ni and Cu on solidification microstructure evolution of Al-5Si-0.5Mg alloys

AbstractTo develop new high-performance hypoeutectic Al–Si–Mg alloys at elevated temperatures, it is often necessary to add alloying elements of Cu and Ni. The high-temperature strength of the most used Al–Si–Mg–Cu–Ni alloy depends on a load transfer from the α-Al matrix to the intermetallic compounds. However, there is still a lack of detailed investigation on the effects of the combined addition of Ni and Cu on the solidification microstructure evolution of Al–Si–Mg base alloys with a lower Si concentration. This investigation specifically addresses the effects of the addition of Cu or Cu and Ni on the solidification microstructure evolution of the Al–5Si–0.5Mg alloy. It was found that when Al–5Si–0.5Mg is alloyed with Cu or Cu and Ni, the solidus temperature decreases, while the freezing range of the Al–5Si–0.5Mg alloy increases. With the addition of Cu and even small amounts of Ni, the phases Al7Cu4Ni and Al5Cu2Mg8Si6 were predicted by TC simulations and also observed by SEM. With a higher Ni content, Al3Ni and Al3Ni2 also solidify. More importantly, the presence of Cu and Ni can partition into the α-AlSiFeMn phase and change the size and morphology of the α-AlSiFeMn phase. This investigation provides a helpful hint to the development of the high-performance Al–Si–Mg–Cu–Ni alloys with a simultaneous improvement of the thermal conductivity and mechanical properties.

Ionic Liquid-Modified Copper for the Enhanced Thermal Conductivity and Mechanical Properties of Epoxy Resin/Expanded Graphite Composites.

In this study, diglycidylether of bisphenol A (DGEBA)/expanded graphite (EG)/copper (Cu) powder composites with high thermal conductivity were prepared for use as thermal interface materials. To construct an excellent thermally conductive network, the Cu surface was modified using the ionic liquid 1-ethyl-3-methyl imidazolium dicyanamide. In addition, the effect of the Cu content on the thermal conductivity, thermal stability, flexural properties, impact strength, and morphologies of the DGEBA/EG/Cu composites was investigated. The results indicated that the addition of 10 wt % Cu increased the thermal conductivity of the composites from 7.35 to 9.86 W/(m·K). Conversely, the thermal stability of the composites decreased with the addition of Cu. The flexural strength and impact strength of the composites increased from 27.9 MPa and 0.81 kJ/m2 to 39.6 MPa and 0.96 kJ/m2, respectively, as the Cu content increased from 0 to 10 wt %. Moreover, the flexural modulus of the composites increased from 9632 to 11,309 MPa with the addition of 10 wt % Cu. Scanning electron microscopy analysis of the DGEBA/EG/Cu composites revealed sheet-shaped blocks with numerous microcracks on the fracture surfaces.

Design of Cu-based MIL-100(Fe) catalyst for propylene-selective catalytic reduction of NOx: Combination of activity, characterizations and mechanism

The hydrothermal technique was applied to prepare a new metal–organic framework, MIL-100(Fe), which was modified by ultrasonic impregnation with different wt % of copper. The results showed that the NOx conversion over 2.3Cu-MIL-100(Fe) was 100 % at 275 °C and maintained at ≥ 85 %, with N2 selectivity ≥ 90 % in the temperature range of 275–400 °C and high SO2 resistance. An increase in the Cu content up to 2.3 wt% showed the highest surface area (1206 m2/g) observed in N2 adsorption–desorption. The results show that the introduction of Cu increased the oxygen vacancies on the catalyst surface. Electron transfer and a synergistic effect were observed between Cu and Fe. The shift of the reduction peaks to lower temperatures after the addition of Cu confirmed that Cu improved the reducibility of the catalysts. The 2.3Cu-MIL-100(Fe) exhibited the highest Lewis content (44.97 μmol/g), which functions as an active site for the selective catalytic reduction (SCR) reaction. By precisely controlling the acid-base properties of the catalyst, the specificity for the desired products can be increased in complicated reaction systems, especially in hydrocarbon-SCR technology.

Effect of the Addition of Cu and Al on the Microstructure, Phase Composition and Properties of a Ti-6Al-4V Alloy Obtained by Selective Laser Melting

The present study considers the samples of an Ti-6Al-4V alloy obtained by selective laser melting with the addition of a 10% Cu-Al powder mixture. The microstructure, elemental composition and phase composition, as well as the physico-chemical properties, have been investigated by the methods of electron microscopy, X-ray phase analysis, and bending testing. The obtained samples have a relative density of 98.5 ± 0.1%. The addition of the Cu-Al powder mixture facilitates supercooling during crystallization and solidification, which allows decreasing the size and changing the shape of the initial β-Ti grains. The constant cooling rate of the alloy typical for the SLM technology has been shown to be able to prevent martensitic transformation. The formation of a structure that consists of β-Ti grains, a dispersed eutectoid mixture of α-Ti and Ti2Cu grains, and a solid solution of Al in Cu has been revealed. In the case of doping by the 10% Cu-Al mixture, the physico-mechanical properties are improved. The hardness of the samples amounts to 390 HRC, with the bending strength being 1550 ± 20 MPa and deformation of 3.5 ± 0.2%. The developed alloy can be recommended for applications in the production of parts of jet and car engines, implants for medicine, and corrosion-resistant parts for the chemical industry.

Aqua jet integrated fiber laser machining of quaternary NiTiCuZr alloy

ABSTRACT Low thermal diffusivity of NiTi-based smart alloy results in concentrated heat accumulation during laser beam machining which rises to adverse thermal effects like heat-affected zones, residual stresses, and alterations in microstructure of shape memory alloy (SMA) system. The addition of Cu and Zr can reduce the thermal hysteresis in the phase transformation of NiTi SMAs. Minimizing thermal hysteresis is desirable in SMA applications where precise control of the phase transformation temperatures is required, such as in actuators, sensors, and medical devices. Therefore, aqua jet integrated laser (AJ-FLBM) machining is a suitable choice for smart materials that need to be machined with high precision and low heat affected zone. In this current research, the NiTiCuZr SMA is machined using AJ-FLBM to investigate the effects of process variables on surface characteristics measured using RSM-BBD approach. The surface quality was enhanced by 68.93% with a gradual decrease in laser power (P), cutting speed (CS), and an increase in frequency (F). Aqua jet integrated FLBM technique may reduce heat affected zone due to the removal of heat in areas near the cutting location. This was confirmed by the DSC test which reveals that optimal machining inputs do not alter shape memory properties.

Enhancement of acidic hydrogen evolution reaction efficiency through Cu/Ni-doped MFI-type protozeolite layered nanoclusters.

We have prepared a highly active and stable copper-doped nickel electrocatalyst. Cu/Ni-doped MFI-type protozeolite layered nanoclusters electrodes have a large electrochemically active surface area (ECSA) and good HER activity, as well as excellent durability. The addition of Cu greatly increases hydrogen evolution reaction (HER) activity under acidic conditions. At the same time, the in situ grown Cu2+1O provides some activity, and in addition, the interface constructed between Cu and Ni further generates sufficient electrochemically active surface area. The activated Cu/Ni-doped MFI-type layered nanoclusters required only a 385 mV overpotential to generate 10 mA cm-2, demonstrating efficient and stable activity with potential practical applications.

Effect of Cu upon recrystallization and mechanical properties of TRIP-assisted high entropy alloy

The face-centered cubic (FCC) high-entropy alloys (HEAs) have been hindered in their engineering applications due to their low yield strength. Combining multiple strengthening mechanisms with phase transformation-induced plasticity (TRIP) may serve as an effective approach to overcome the strength-ductility trade-off. In this study, (Co3Cr1.6FeNi)100-xCux (x = 0,2) high entropy alloys (HEAs) were designed. A straightforward processing route, involving hot rolling followed by annealing, was utilized to produce single-phase FCC HEAs. The alloy doped with 2 at.% Cu achieved a perfect combination of strength and ductility. It was also found that the addition of Cu suppresses the recrystallization process during the hot rolling and annealing of the alloy. The increase in strength is attributed to the synergistic effects of various strengthening mechanisms dominated by dislocation strengthening and heterogeneous deformation induced strengthening, while the TRIP effect ensures continuous strain hardening capability of the alloy while maintaining high yield strength and ensuring good ductility. These results offer valuable insights into the design and development of high-performance HEAs with exceptional strength and ductility.

Corrosion Performance of Cu Doped AlCrFeNiMn HEA Synthesized via Arc-Melting

The development of novel corrosion resistant components is essential since malfunction of materials like super alloys during industrial applications might cause financial loss. Arc-melting and casting were used to create AlCrFeCuNi high entropy alloys (HEAs), which were then doped with various atomic percentages of copper (Cu). Investigations were conducted into the effects of Cu on the evolution of microstructural features, corrosion behavior in various solutions, nano hardness, and thermal stability. The alloy samples had a dendritic microstructure with three different phase zones, as seen by scanning electron micrographs, and EDS validated the elements that were included into the alloys. The behavior of the HEAs’ nano hardness and corrosion resistance significantly improved with the addition of Cu. In NaOH and Na2SO4 solutions, 3 at.% Cu samples demonstrated superior resistance to corrosion. With NaCl and H2SO4 solutions, 5 at.% Cu samples displayed greater corrosion resistance. The sample with 1 at.% Cu showed superior corrosion resistance in HCl solution.

FABRICATION OF CU MODIFIED NANO CHITOSAN WITH BROMOCRESOL GREEN AS INTELLIGENT PACKAGING

In recent advancements, the development of smart packaging systems for food has focused on utilizing composite materials to enhance functionality and sustainability. In this study, the composite film from chitosan and PVA was combined at various concentrations (ranging from 0.1% to 0.5%) with the addition of Cu(500mM) and 1% STPP at a 5:1 ratio. An additional indicator was included to detect fish spoilage. The synthesized chitosan material was then blended with PVA to form a composite film. The film was characterized using FTIR, which confirmed the presence of fingerprint vibrations indicating the cross-linking between TPP, chitosan, and Cu. These bonds were observed at wave numbers 1118 cm-1, 879 cm-1, and 603 cm-1. SEM analysis revealed that the film had particle sizes ranging from 865 nm to 1.49 μm. XRD analysis showed distinctive features of pure chitosan and chitosan composite. The composite film K-05 produced an amorphous structure, indicating decreased crystallinity due to the addition of STPP and Cu. The water uptake test demonstrated that an increased concentration of chitosan in the composite led to higher absorption and solubility effects. Conversely, the addition of chitosan in the film decreased water vapor permeability as determined by the water vapor permeability test. The antibacterial test conducted on all films (concentration of 0.1% to 0.5%) indicated that the films K-01 and K-02 exhibited the best zone of inhibition against Escherichia coli. This study sucessfully synthesized and characterized a smart packaging film composed of polyvinyl alcohol (PVA), chitosan, copper (Cu), and bromocresol green (BCG) indicator, designed to monitor food freshness through visual pH changes and inhibition of microbial growth.